Tool for detecting spherical base surface of cylindrical roller
By designing a detection cylindrical roller ball base tool including a base, torsion spring meter, meter sleeve, measuring frame and thrust assembly, the problem of inconsistent detection results caused by unstable manual pushing force is solved, the accuracy and repeatability of the detection are achieved, and the detection accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202422148249.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-03
Smart Images

Figure CN223064543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bearing roller detection, in particular to a tooling for detecting the spherical base surface of cylindrical rollers. Background Art
[0002] At present, in the field of bearing roller detection, the spherical base surface curvature of the first piece of cylindrical rollers with spherical base surfaces at the end faces is detected by a profilometer, and the products processed later are detected by a bearing detector. The rollers detected by the profilometer are used as standard parts and placed on the instrument. The reading range of the dial indicator is obtained through theoretical calculation according to the curvature deviation of the drawing. During detection, the roller is placed flat on a V-shaped customized device, and the roller is pushed by hand to make the roller contact with two fulcrums and the tip of the dial indicator. Whether it is qualified is determined by the dimensional change of the dial indicator. Content of the Utility Model
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a tooling for detecting the spherical base surface of cylindrical rollers. Due to the fact that the force of pushing the roller by hand cannot be fixed, the force of pushing at different times is different, and the force of pushing by different people is different, resulting in different detection results, poor accuracy and repeatability of instrument detection, and low detection accuracy and other technical problems.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is: a tooling for detecting the spherical base surface of cylindrical rollers, including a base, a dial indicator, a gauge sleeve, a measuring frame, a measuring fulcrum, a V-shaped groove and a thrust assembly; a measuring frame is arranged on the base; the base is fixedly connected with the measuring frame; a gauge sleeve is sleeved at one end of the measuring frame; a measuring fulcrum is arranged at the other end of the measuring frame; the tip of the dial indicator passes through the gauge sleeve and the measuring frame; one end of the V-shaped groove is fixedly connected with the base; the other end of the V-shaped groove is fixedly connected with the thrust assembly; the measuring fulcrum is in contact with the spherical base surface of the cylindrical roller; the tip of the dial indicator is in contact with the spherical base surface of the cylindrical roller; the cylindrical roller is placed on the V-shaped groove.
[0005] Further, the thrust assembly includes a baffle plate, a top cap, a spring and a connecting rod; a spring is sleeved on the connecting rod; one end of the connecting rod is connected with the top cap; the other end of the connecting rod is connected with the baffle plate.
[0006] Further, it also includes a nut; the other end of the connecting rod passes through the baffle plate and is connected with the nut.
[0007] Further, the baffle plate is "Z"-shaped; one end of the baffle plate is fixedly connected with the V-shaped groove; the other end of the baffle plate is connected with the connecting rod.
[0008] Further, a through hole is arranged in the middle of the other end of the baffle plate.
[0009] Further, the spherical surface of the top cap is in contact with the spherical base surface of the cylindrical roller facing away from the measuring frame; a threaded hole is provided in the middle of the plane of the top cap.
[0010] Further, threads are provided at both ends of the connecting rod; the thread at one end of the connecting rod is matched with the threaded hole of the top cap; the thread at the other end of the connecting rod passes through the through hole of the baffle and is matched with the nut.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. By using a spring to hold the roller, the instability of the magnitude of the human pushing force is avoided, and the magnitude of the pushing force is fixed; the accuracy and repeatability of product detection are ensured, and the detection precision is improved;
[0013] 2. During the production process, there are often phenomena where the inspection results of inspectors and operators are inconsistent. After such phenomena occur, they are sent to the profilometer inspection room for re-inspection, increasing the inspection time; using this tooling for inspection will ensure the consistency of the inspection results of inspectors and operators, reduce the inspection time, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the top cap of the present utility model;
[0016] Figure 3 is the front view and left view of the baffle of the present utility model;
[0017] Figure 4 is a schematic structural diagram of the connecting rod of the present utility model;
[0018] Figure 5 is the front view and left view of the measuring frame of the present utility model;
[0019] Figure 6 is the front view and left view of the base of the present utility model;
[0020] In the figure: 1. Base, 2. Dial indicator with torsion spring, 3. Gauge sleeve, 4. Measuring frame, 5. Cylindrical roller, 6. V-shaped groove, 7. Measuring fulcrum, 8. Baffle, 9. Top cap, 10. Spring, 11. Nut, 12. Connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0022] As shown in the figure, a tooling for detecting the ball base surface of a cylindrical roller 5 includes a base 1, a dial indicator 2, a dial gauge sleeve 3, a measuring frame 4, a V-groove 6, a measuring fulcrum 7, and a thrust assembly; the measuring frame 4 is arranged on the base 1; the base 1 is fixedly connected to the measuring frame 4; one end of the measuring frame 4 is sleeved with the dial gauge sleeve 3; the other end of the measuring frame 4 is provided with the measuring fulcrum 7; the measuring frame is fixedly connected to the measuring fulcrum; the tip of the dial indicator 2 passes through the dial gauge sleeve 3 and the measuring frame 4; one end of the V-groove 6 is fixedly connected to the base 1; the other end of the V-groove 6 is fixedly connected to the thrust assembly; the measuring fulcrum 7 is in contact with the ball base surface of the cylindrical roller 5; the tip of the dial indicator 2 is in contact with the ball base surface of the cylindrical roller 5; the cylindrical roller 5 is placed on the V-groove 6.
[0023] Furthermore, the thrust assembly includes a baffle 8, a top cap 9, a spring 10, and a connecting rod 12; the spring 10 is sleeved on the connecting rod 12; one end of the connecting rod 12 is connected to the top cap 9; the other end of the connecting rod 12 is connected to the baffle 8.
[0024] It should be noted that when the contact mode of the roller end face is surface-to-surface contact, if the two surfaces are not in a parallel state, one surface will be inclined after contact. If the top cap 9 is designed as a flat structure and is not in a parallel state with the roller end face, since the roller is in a free state, the position of the roller will change, affecting the test result. The head of the top cap 9 is designed as a circular arc, and the contact mode with the roller end face is point contact, avoiding the occurrence of this problem.
[0025] Even further, the thrust assembly can be applied to the ball base surface detection structure of cylindrical rollers in common general knowledge.
[0026] Furthermore, it also includes a nut 11; the other end of the connecting rod 12 passes through the baffle 8 and is connected to the nut 11.
[0027] Furthermore, the baffle 8 is "Z"-shaped; one end of the baffle 8 is fixedly connected to the V-groove 6; the other end of the baffle 8 is connected to the connecting rod 12.
[0028] It should be noted that the Z-shaped baffle is connected to the V-shaped groove. A hole is drilled in the middle of the baffle, and the connecting rod is placed into the hole. One side of the baffle is tightened with a nut, a spring is placed on the other side, and the top cap is tightened on the connecting rod. The top cap head contacts the center point of the end face of the roller. During detection, after pushing the top cap, the roller is placed on the V-shaped groove. After the hand is removed, the top cap presses against the roller through the elastic force of the spring, and the roller contacts the torsion spring gauge for reading.
[0029] Further, a through hole is provided in the middle of the other end of the baffle 8.
[0030] Further, the spherical surface of the top cap 9 contacts the spherical base surface of the cylindrical roller 5 on the side away from the measuring frame 4; a threaded hole is provided in the middle of the plane of the top cap 9.
[0031] Further, threads are provided at both ends of the connecting rod 12; the thread at one end of the connecting rod 12 is matched with the threaded hole of the top cap 9; the thread at the other end of the connecting rod 12 passes through the through hole of the baffle 8 and is matched with the nut 11.
[0032] It should be noted that if the roller is pushed by hand, if the contact position with the roller is far from the center point during the process, the roller is prone to tilt during the pushing process, affecting the detection result. The designed tooling top cap contacts the center of the roller end face to avoid tilting.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A fixture for detecting the spherical base surface of cylindrical rollers, characterized in that: It includes a base, a torsion spring meter, a meter sleeve, a measuring frame, a measuring fulcrum, a V-shaped groove and a thrust assembly; a measuring frame is arranged on the base; the base is fixedly connected to the measuring frame; a meter sleeve is sleeved at one end of the measuring frame; a measuring fulcrum is arranged at the other end of the measuring frame; the tip of the torsion spring meter passes through the meter sleeve and the measuring frame; one end of the V-shaped groove is fixedly connected to the base; the other end of the V-shaped groove is fixedly connected to the thrust assembly; the measuring fulcrum is in contact with the spherical surface of the cylindrical roller ball base; the tip of the torsion spring meter is in contact with the spherical surface of the cylindrical roller ball base; the cylindrical roller is placed on the V-shaped groove.
2. The fixture for detecting the spherical surface of cylindrical roller according to claim 1, characterized in that: The thrust assembly includes a baffle plate, a top cap, a spring and a connecting rod; a spring is sleeved on the connecting rod; one end of the connecting rod is connected to the top cap; the other end of the connecting rod is connected to the baffle plate.
3. The fixture for detecting the spherical surface of cylindrical roller according to claim 2, wherein: It further includes a nut; the other end of the connecting rod passes through the baffle plate and is connected to the nut.
4. The detecting tooling for the spherical surface of cylindrical roller according to claim 2 or 3, characterized in that: The baffle plate is in a "Z" shape; one end of the baffle plate is fixedly connected to the V-shaped groove; the other end of the baffle plate is connected to the connecting rod.
5. The fixture for detecting the spherical surface of cylindrical roller according to claim 4, wherein: A through hole is arranged in the middle of the other end of the baffle plate.
6. The fixture for detecting the spherical surface of cylindrical roller according to claim 5, characterized in that: The spherical surface of the top cap is in contact with the spherical surface of the cylindrical roller ball base on the side away from the measuring frame; a threaded hole is arranged in the middle of the plane of the top cap.
7. The fixture for detecting the spherical surface of cylindrical roller according to claim 6, characterized in that: Threads are respectively arranged at both ends of the connecting rod; the thread at one end of the connecting rod is matched with the threaded hole of the top cap; the thread at the other end of the connecting rod passes through the through hole of the baffle plate and is matched with the nut.