Ice water impact test box
By introducing a basket lifting system and top pressure adjustment components into the ice-water impact test chamber, the vibration simulation of the parts is achieved by using the cooperation of the water pump and the spring, the test data error problem caused by the static state in the prior art is solved, and the authenticity and accuracy of the test are improved.
Patent Information
- Application Number
- CN202421235541.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the existing ice-water impact test chamber, the parts to be inspected are stationary in the equipment and cannot truly simulate their active state in actual use, resulting in errors and limitations in the test data.
An ice-water impact test chamber was designed, including a basket lifting system, an L-shaped bracket, a material holding plate, a spring, a protective box, a water pump and a top pressure adjustment component. The water pump absorbs water to the top pressure adjustment component through the water pump, and uses the water pressure change to make the top parts of the material holding plate participate in the test in a reciprocating manner, and cooperate with the spring's elastic reset effect.
The small or large vibration simulation of parts in ice-water impact test is realized, the test data is improved, and the authenticity and accuracy of the test is improved.
Smart Images

Figure CN223065072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ice water impact test, in particular to an ice water impact test box. Background Art
[0002] Ice water shock test chamber, also known as temperature hot and cold shock chamber, is a test equipment used to test the cold resistance of products or materials. During use, it can simulate extreme cold environment and cool the sample by ice water shock to detect the performance of the sample under low temperature conditions. It is now widely used in electronic and electrical components, automation components, communication components, automotive accessories, metals, chemical materials, plastics and other industries.
[0003] As one of the important testing equipment in many industries, the applicant found during long-term and multiple uses that the parts to be tested are in a relatively static state in the basket inside the equipment, but some parts need to be in an active state during actual use, such as automotive accessories, spindle parts of machine tools, etc. Therefore, if only the ice water impact of the parts in a static state is tested, the test data obtained may have some errors and limitations, and cannot fully reflect the actual usage status of the parts. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an ice water impact test box, which solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an ice water impact test box, comprising a test box body, a sealed box door hingedly installed at the front end of the test box body, the test box body comprising a test box body, an electric control system, a heating system, an air duct system, a basket lifting system, the basket lifting system comprising a basket, a high-temperature double cylinder for the basket lifting transmission, an immersion tank is provided at the bottom of the basket, an L-shaped bracket, a material holding plate, a spring, and a protective box are mounted on the inner side of the bottom of the basket, a clearance groove is provided on one side of the material holding plate, the top structure of one side of the L-shaped bracket is mounted inside the clearance groove through a pin shaft, the protective box is located inside the material holding plate, and the two ends of the spring are respectively fixedly connected to the bottom of the other side of the material holding plate and the surface of the other side of the L-shaped bracket;
[0006] The protection box is internally provided with a water pump, a displacement power component, and a dual output component. The output end of the displacement power component is transmission-connected to one end of an output structure inside the dual output component. The other ends of the two output structures inside the dual output component both penetrate the side wall of one side of the protection box and protrude. The input end of the water pump is connected to a transition pipe extending to the inside of the immersion tank.
[0007] A top pressure regulating component is installed at the top of the other side of the L-shaped bracket, and the top of the pressure regulating component is movably connected to the bottom surface of the other side of the material receiving plate. The output end of the water pump is sleeved inside the bottom of the pressure regulating component. A pressure relief hole aligned with the two output structures inside the double-output component is opened on one side of the pressure regulating component, and one of the pressure relief holes is already in a sleeved and sealed state with the corresponding output structure inside the double-output component.
[0008] Preferably, the bottom structure of the L-shaped bracket and the inner wall of the bottom of the basket are installed and fixed with screws, creating favorable conditions for subsequent disassembly and maintenance. The bottom of the protective box is fixedly connected to the surface of the middle part of the L-shaped bracket, ensuring the structural stability and enabling the protective box and the L-shaped bracket to be used integrally.
[0009] Preferably, the double-output component includes a transmission gear, a U-shaped rod, a first meshing rod, and a second meshing rod. The bottom of the U-shaped rod is sleeved with the middle part of the transmission gear through a bearing. The top and bottom of the transmission gear are respectively meshed and connected to one end of the first meshing rod and one end of the second meshing rod. The top of the U-shaped rod is fixedly connected to the inner wall of the top of the protective box. The double-output component performs output operations in two directions synchronously through meshing transmission, achieving the use effect of multiple functions with one structure.
[0010] Preferably, the first meshing rod and the second meshing rod are two output structures inside the double-output component and are both composed of a straight tooth plate and a rubber rod fixedly connected to one end of the straight tooth plate. The middle parts of the two rubber rods are both clamped through the side wall of one side of the protective box, and the use effect of sleeved sealing can be achieved by using the characteristics of its own materials. The ends of the two rubber rods located inside the protective box are jointly clamped with a support sleeve plate, thereby improving the stability of the movement of the two rubber rods.
[0011] Preferably, the pressure regulating component includes a support sleeve and an inverted T-shaped piston rod. One end of the inverted T-shaped piston rod is clamped inside the bottom of the support sleeve, and the other end of the inverted T-shaped piston rod is movably connected to the bottom surface of the other side of the material receiving plate. The bottom of the support sleeve is fixedly connected to the surface of the other side of the L-shaped bracket. One side of the bottom of the support sleeve is sleeved with the output end of the water pump. The pressure regulating component, as a pressure-bearing movable structure, can intermittently press the material receiving plate under the action of external pressure, and then achieve the operation effect of vibrating and inspecting the parts placed on the top of the material receiving plate.
[0012] Preferably, the two drain holes are on the same vertical line and are both opened on the side wall of one side of the support sleeve, and one of the drain holes is clamped and sealed with a relative rubber rod. The two drain holes with different heights can enable the pressure regulating component to have different pressing distances.
[0013] The displacement power component is composed of an electric push rod and a support frame mounted on the surface of the electric push rod. The top of the support frame is fixedly connected to the top inner wall of the protective box. The output end of the electric push rod is connected to a straight tooth plate inside the dual output component, thereby meeting the needs of automated operations.
[0014] The inner side of the front top and the inner side of the front bottom of the sealed box door are both equipped with observation windows to facilitate the test of the workpiece, and walking wheels are installed on both sides of the bottom of the test box body to facilitate the subsequent movement of the entire device.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The utility model forms a multifunctional placement platform through the L-shaped bracket, material holding plate, spring, protection box, water pump, dual output component and top pressure regulating component. After the linkage basket is used in combination, the water in the immersion tank inside the test box body can be pumped by the water pump and transported to the top pressure regulating component. The water pressure change is used to make the movable structure inside the top pressure regulating component intermittently press the material holding plate, and then cooperate with the elastic reset effect of the spring, finally making the parts placed on the top of the material holding plate participate in the ice water impact test in a state of reciprocating vibration, so as to improve the test data.
[0017] 2. The multifunctional placement platform proposed by the utility model has an internal top pressure regulating component provided with two pressure relief holes of different heights, so that the top pressure regulating component can perform different water pressure lifting and lowering operation effects, further expanding the scope of use and meeting different use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a cross-sectional schematic diagram of the structural basket of the utility model;
[0019] Figure 2 This is a front view schematic diagram of the structural basket of the utility model;
[0020] Figure 3 It is a front view schematic diagram of the structure of the utility model;
[0021] Figure 4 It is a top view schematic diagram of the material holding plate of the utility model structure;
[0022] Figure 5 This is a bottom view schematic diagram of the material holding plate of the utility model structure;
[0023] Figure 6 It is a cross-sectional schematic diagram of the top pressure regulating component of the utility model structure.
[0024] In the figure: 1. Test chamber body; 2. Sealed chamber door; 3. Lifting basket; 4. L-shaped bracket; 5. Material holding plate; 6. Spring; 7. Protective box; 8. Water pump; 9. Displacement power component; 10. Dual output component; 101. Transmission gear; 102. U-shaped rod; 103. First meshing rod; 104. Second meshing rod; 11. Top pressure adjustment component; 111. Support sleeve; 112. Inverted T-shaped piston rod; 12. Water tank. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figures 1-5 , an ice water impact test box, comprising a test box body 1, a sealed box door 2 hingedly installed at the front end of the test box body 1, the test box body 1 comprises a test box body, an electric control system, a heating system, an air duct system, a basket lifting system, the basket lifting system comprises a basket 3, a high-temperature double cylinder for lifting and lowering the basket 3, an immersion tank 12 is arranged at the bottom of the basket 3, an L-shaped bracket 4, a material holding plate 5, a spring 6, and a protective box 7 are mounted on the inner side of the bottom of the basket 3, a clearance groove is opened on one side of the material holding plate 5, the top structure of one side of the L-shaped bracket 4 is mounted inside the clearance groove through a pin shaft, the protective box 7 is located inside the material holding plate 5, and the two ends of the spring 6 are respectively fixedly connected to the bottom of the other side of the material holding plate 5 and the surface of the other side of the L-shaped bracket 4;
[0027] The inner side of the front top and the inner side of the front bottom of the sealed box door 2 are both equipped with observation windows to facilitate the test of the workpiece. Both sides of the bottom of the test box body 1 are equipped with walking wheels to facilitate the subsequent movement of the entire device.
[0028] The protection box 7 is internally provided with a water pump 8, a displacement power component 9, and a dual output component 10. The output end of the displacement power component 9 is transmission-connected to one end of an output structure inside the dual output component 10. The other ends of the two output structures inside the dual output component 10 both penetrate the side wall of one side of the protection box 7 and protrude. The input end of the water pump 8 is connected to a transition pipe extending to the inside of the immersion tank 12.
[0029] The bottom structure of the L-shaped bracket 4 is fixed to the inner wall of the bottom of the basket 3 by screws, which creates favorable conditions for subsequent disassembly and maintenance. The bottom of the protection box 7 is fixedly connected to the surface of the middle part of the L-shaped bracket 4 to ensure the stability of the structure and enable the protection box 7 and the L-shaped bracket 4 to be used in an integrated manner;
[0030] A top pressure regulating component 11 is installed on the top of the other side of the L-shaped bracket 4, and the top of the top pressure regulating component 11 is movably connected to the bottom surface of the other side of the material holding plate 5, and the output end of the water pump 8 is sleeved inside the bottom of the top pressure regulating component 11, and a pressure relief hole aligned with the two output structures inside the double output component 10 is opened on one side of the top pressure regulating component 11, and one of the pressure relief holes and the corresponding output structure in the double output component 10 are already in a sleeved and sealed state;
[0031] The dual output component 10 includes a transmission gear 101, a U-shaped rod 102, a first meshing rod 103 and a second meshing rod 104. The bottom of the U-shaped rod 102 is sleeved with the middle part of the transmission gear 101 through a bearing. The top and bottom of the transmission gear 101 are meshed and connected with one end of the first meshing rod 103 and one end of the second meshing rod 104 respectively. The top of the U-shaped rod 102 is fixedly connected to the inner wall of the top of the protection box 7. The dual output component 10 performs synchronous output operations in two directions by meshing transmission to achieve the use effect of one structure with multiple functions. The first meshing rod 103 and the second meshing rod 104 are two output structures inside the dual output component 10 and are both composed of a straight tooth plate and a rubber rod fixedly connected to one end of the straight tooth plate. The middle parts of the two rubber rods are both penetrated and clamped with the side wall of one side of the protection box 7. The use effect of the sleeve seal can be achieved by utilizing the characteristics of the material itself. The two rubber rods are located at one end of the protection box 7 and are jointly clamped with a support sleeve plate, thereby improving the stability of the movement of the two rubber rods.
[0032] The top pressure regulating component 11 includes a supporting sleeve 111 and an inverted T-shaped piston rod 112. One end of the inverted T-shaped piston rod 112 is clamped on the inner side of the bottom of the supporting sleeve 111, and the other end of the inverted T-shaped piston rod 112 is movably connected to the bottom surface of the other side of the material holding plate 5. The bottom of the supporting sleeve 111 is fixedly connected to the surface of the other side of the L-shaped bracket 4. One side of the bottom of the supporting sleeve 111 is sleeved with the output end of the water pump 8. The top pressure regulating component 11, as a pressure-bearing movable structure, can apply intermittent top pressure to the material holding plate 5 under the action of external pressure, thereby achieving the operating effect of vibration inspection of the parts placed on the top of the material holding plate 5. The two drain holes are in the same vertical line and are both opened on the side wall of one side of the supporting sleeve 111, and one of the drain holes is clamped and sealed with a relative rubber rod. The two drain holes with different heights can make the top pressure of the top pressure regulating component 11 have different operating distances.
[0033] The displacement power component 9 is composed of an electric push rod and a support frame mounted on the surface of the electric push rod. The top of the support frame is fixedly connected to the top inner wall of the protective box 7. The output end of the electric push rod is connected to a straight tooth plate inside the dual output component 10, thereby meeting the requirements of automated operations.
[0034] Working principle:
[0035] Example 1
[0036] When the parts under inspection inside the basket 3 need to maintain a small-amplitude vibration state during the experiment, place the parts under inspection on the top surface of the material loading plate 5, and then close the sealed box door 2 and start each system inside the test chamber main body 1 to conduct an ice-water impact test on the parts under inspection inside the basket 3;
[0037] During the ice-water impact test, start the water pump 8. The water pump 8 transports the water in the immersion water tank 12 to the inside of the support sleeve 111 through the transition pipe. Then, under the continuous water pressure, the inverted T-shaped piston rod 112 is lifted to press the material loading plate 5. When the bottom structure of the inverted T-shaped piston rod 112 moves above the lowermost pressure relief hole on the support sleeve 111, the inverted T-shaped piston rod 112 stops moving. Then, turn off the water pump 8. The material loading plate 5 and the inverted T-shaped piston rod 112 will move back under the restoring elastic force of the spring 6. Thus, reciprocatingly, the parts placed on the top of the material loading plate 5 undergo small-amplitude vibrations to participate in the ice-water impact test, improving the test data.
[0038] Example 2
[0039] When the parts under inspection inside the basket 3 need to maintain a large-amplitude vibration state during the experiment, place the parts under inspection on the top surface of the material loading plate 5, and then close the sealed box door 2 and start each system inside the test chamber main body 1 to conduct an ice-water impact test on the parts under inspection inside the basket 3;
[0040] During the ice-water impact test, first turn off the electric push rod inside the displacement power component 9 that is in the open state. Then, the output end of the electric push rod drives a second meshing rod 104 to move synchronously. Under the meshing drive of the transmission gear 101, the other second meshing rod 104 will move synchronously in the opposite direction until it reaches the lowermost pressure relief hole on the sleeved support sleeve 111, giving way to the upper pressure relief hole;
[0041] Start the water pump 8. The water pump 8 transports the water in the immersion water tank 12 to the inside of the support sleeve 111 through the transition pipe. Then, under the continuous water pressure, the inverted T-shaped piston rod 112 is lifted to press the material loading plate 5. When the bottom structure of the inverted T-shaped piston rod 112 moves above the uppermost pressure relief hole on the support sleeve 111, the inverted T-shaped piston rod 112 stops moving. Then, turn off the water pump 8. The material loading plate 5 and the inverted T-shaped piston rod 112 will move back under the restoring elastic force of the spring 6. Thus, reciprocatingly, the parts placed on the top of the material loading plate 5 undergo large-amplitude vibrations to participate in the ice-water impact test, improving the test data.
[0042] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the filling pattern is only for distinguishing layers and is not subject to any other limitations.
[0043] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An ice-water impact test chamber, comprising a test chamber main body (1) and a sealed chamber door (2) hinged to the front end of the test chamber main body (1). The test chamber main body (1) includes a test chamber body, an electric control system, a heating system, an air duct system, and a basket lifting system. The basket lifting system includes a basket (3) and a high-temperature double cylinder for lifting and driving the basket (3). A submerged water tank (12) is provided at the bottom of the basket (3), and it is characterized in that: An L-shaped bracket (4), a material holding plate (5), a spring (6), and a protective box (7) are sleeved inside the bottom of the basket (3). A relief groove is formed on one side of the material holding plate (5). The top structure on one side of the L-shaped bracket (4) is sleeved inside the relief groove through a pin shaft. The protective box (7) is located inside the material holding plate (5). Two ends of the spring (6) are respectively fixedly connected to the bottom of the other side of the material holding plate (5) and the surface of the other side of the L-shaped bracket (4). A water pump (8), a displacement power component (9), and a double-output component (10) are sleeved inside the protective box (7). The output end of the displacement power component (9) is drivingly connected to one end of an output structure inside the double-output component (10). The other ends of the two output structures inside the double-output component (10) penetrate through the side wall on one side of the protective box (7) and protrude. The input end of the water pump (8) is connected to a transition pipe extending into the immersion water tank (12). A top pressure adjusting component (11) is installed on the top of the other side of the L-shaped bracket (4), and the top of the top pressure adjusting component (11) is movably connected to the bottom surface of the other side of the material holding plate (5). The output end of the water pump (8) is sleeved inside the bottom of the top pressure adjusting component (11). A relief hole aligned with the two output structures inside the double-output component (10) is formed on one side of the top pressure adjusting component (11), and one of the relief holes is in a sleeved and sealed state with the corresponding output structure inside the double-output component (10).
2. The ice-water impact test chamber according to claim 1, wherein: The bottom structure of the L-shaped bracket (4) and the inner wall of the bottom of the basket (3) are fixedly installed by screws. The bottom of the protective box (7) is fixedly connected to the surface of the middle part of the L-shaped bracket (4).
3. The ice water impact test chamber according to claim 1, characterized in that: The double-output component (10) includes a transmission gear (101), a U-shaped rod (102), a first meshing rod (103), and a second meshing rod (104). The bottom of the U-shaped rod (102) is sleeved with the middle part of the transmission gear (101) through a bearing. The top and bottom of the transmission gear (101) are respectively meshed and connected to one end of the first meshing rod (103) and one end of the second meshing rod (104). The top of the U-shaped rod (102) is fixedly connected to the inner wall of the top of the protective box (7).
4. The ice water impact test chamber according to claim 3, wherein: The first meshing rod (103) and the second meshing rod (104) are the two output structures inside the double-output component (10) and are each composed of a straight tooth plate and a rubber rod fixedly connected to one end of the straight tooth plate. The middle parts of the two rubber rods penetrate and are clamped with the side wall on one side of the protective box (7). The ends of the two rubber rods located inside the protective box (7) are jointly clamped with a support sleeve plate.
5. The ice-water impact test chamber according to claim 1, characterized in that: The top pressure regulating component (11) comprises a supporting sleeve (111) and an inverted T-shaped piston rod (112); one end of the inverted T-shaped piston rod (112) is clamped on the inner side of the bottom of the supporting sleeve (111); the other end of the inverted T-shaped piston rod (112) is movably connected to the bottom surface of the other side of the material holding plate (5); the bottom of the supporting sleeve (111) is fixedly connected to the surface of the other side of the L-shaped bracket (4); and one side of the bottom of the supporting sleeve (111) is sleeved with the output end of the water pump (8).
6. The ice-water impact test chamber according to claim 5, wherein: The two leakage holes are located on the same vertical line and are both opened on the side wall of one side of the support sleeve (111), and one of the leakage holes is clamped and sealed with an opposite rubber rod.
7. The ice-water impact test chamber according to claim 1, characterized in that: The displacement power component (9) is composed of an electric push rod and a support frame mounted on the surface of the electric push rod, the top of the support frame is fixedly connected to the top inner wall of the protection box (7), and the output end of the electric push rod is transmission-connected to a spur plate inside the dual output component (10).
8. The ice-water impact test chamber according to claim 1, characterized in that: The inner side of the front top and the inner side of the front bottom of the sealed box door (2) are both provided with observation windows, and both sides of the bottom of the test box body (1) are provided with running wheels.