Aluminum foil detection device
By using the combination of light strips and induction strips in the dark room, we can detect whether there are light leakage points in the aluminum foil, which solves the problem of leakage detection in aluminum foil detection, and achieves rapid and comprehensive detection of aluminum foil, improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202422097244.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-28
AI Technical Summary
In the prior art, there is a problem of missed inspection in aluminum foil detection, especially the failure to fully check the integrity of the aluminum foil before winding, resulting in occasional missed inspection of small holes, affecting the customer's impression.
An aluminum foil detection device is designed, including a box, a light strip, an induction belt and a light shielding plate. By emitting light with the light strip in a dark room and reducing the light range through the light shielding plate, the light sensor on the induction belt is used to detect whether there are light leakage points in the aluminum foil, thereby judging the hole.
It realizes rapid and comprehensive inspection of aluminum foil, can detect holes in a timely manner, avoid missed inspection, and improves detection efficiency and accuracy.
Smart Images

Figure CN223065145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a quality control device for aluminum foil, and particularly to an aluminum foil detection device. Background Art
[0002] The aluminum foil processed in the workshop is in the form of long strips and thin sheets. The completed aluminum foil needs to be wound up for easy storage. Generally, the probability of problems with aluminum foil is very small. Therefore, before winding, the complete form of the aluminum foil is not inspected, or the aluminum foil is sampled for inspection.
[0003] However, sampling inspection has strong contingency, and occasionally there will still be problems with small holes on the aluminum foil being missed during inspection. After this problem occurs, it will affect the overall impression of customers. Summary of the Utility Model
[0004] Aiming at the technical problem of missed inspection in the detection of aluminum foil in the prior art, the utility model provides an aluminum foil detection device, which has the advantage of being able to quickly detect all aluminum foil.
[0005] The technical solution of the utility model is as follows:
[0006] An aluminum foil detection device, comprising:
[0007] A box body, with an inner darkroom structure, and a long strip-shaped aluminum foil inlet and an aluminum foil outlet are respectively arranged on both sides thereof;
[0008] A light strip, arranged on the top inside the box body, with its light-emitting surface facing downwards;
[0009] An induction strip, arranged linearly inside the box body and parallel to the light strip, and a plurality of optical sensors are provided on the induction strip;
[0010] A light-shielding plate, arranged inside the box body and located between the light strip and the induction strip, and a long strip-shaped light-transmitting opening is provided on the light-shielding plate.
[0011] Optionally, it further comprises:
[0012] Two guide rollers, both rotatably arranged inside the box body, the bottoms of the two guide rollers are located on the same plane, and this plane is located between the light-shielding plate and the induction strip.
[0013] Optionally, it further comprises:
[0014] A plurality of driving rollers, all rotatably arranged inside the box body;
[0015] A motor, the output shaft of which is power-connected to one of the driving rollers;
[0016] Among them, the top of one of the driving rollers is on the same horizontal plane as the aluminum foil outlet, and the top of one of the driving rollers is on the same horizontal plane as the aluminum foil inlet.
[0017] Optionally, it further includes:
[0018] A number of sprockets are arranged on each of the driving rollers and each of the guide rollers;
[0019] A chain is wound around each of the sprockets.
[0020] Optionally, it further includes:
[0021] A number of guide shafts are rotatably arranged in the box body and are used to guide the chain to bypass under the induction belt.
[0022] Optionally, the light-transmitting opening is close to the induction belt and there is a gap between the light-transmitting opening and the induction belt.
[0023] Optionally, the top of the box body is an open structure and is provided with a cover body with a detachable structure.
[0024] Optionally, the inside of the cover body is a hollow structure, the light-shielding plate is located at the bottom of the cover body, and the light-emitting belt is located inside the cover body.
[0025] Optionally, the aluminum foil inlet and the aluminum foil outlet are at the same height and are located at the top of the box body.
[0026] Optionally, the cover body is rotatably arranged on the top of the box body, and the rotating shaft of the cover body, the aluminum foil inlet and the aluminum foil outlet are respectively located on three side walls of the box body.
[0027] Compared with the prior art, the beneficial effects of the present utility model are:
[0028] A darkroom is arranged in the box body. The aluminum foil is inserted into the box body through the aluminum foil inlet on one side of the box body, and then the aluminum foil is pulled out from the aluminum foil outlet on the other side of the box body. Then, light is emitted in the box body by the light-emitting belt, and the light-shielding plate is used to reduce the illumination range, and then the induction belt below the light-shielding plate is used for detection.
[0029] If there are holes in the detected aluminum foil, there will be a phenomenon of light leakage, which will be detected by the induction belt. In this technical solution, by detecting whether there are light leakage points on the aluminum foil, it is judged whether there are holes on the aluminum foil. Since the aluminum foil is continuously moving, the aluminum foil can be quickly and comprehensively detected. Description of the Drawings
[0030] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0031] Figure 1 Schematic three-dimensional structure diagram of the present utility model;
[0032] Figure 2 Schematic internal structure diagram of the present utility model. Detailed implementation manners
[0033] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0034] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present utility model is usually placed, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0035] The following disclosure provides many different implementation manners or examples to implement different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various implementation manners and / or settings discussed. In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0036] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
[0037] Example:
[0038] Refer to Figure 1 and Figure 2 In this example, a device for detecting aluminum foil is disclosed, which includes a box body 10, a light strip 20, an induction strip 30 and a light-shielding plate 40. Specifically, the box body 10 is of a cuboid structure as a whole, so that the interior of the box body 10 forms a darkroom structure. On one side of the upper half of the box body 10, there is an aluminum foil inlet 11, and on the other side, there is an aluminum foil outlet 12. Among them, both the aluminum foil inlet 11 and the aluminum foil outlet 12 are strip-shaped and are both arranged in the horizontal direction.
[0039] The light strip 20 is strip-shaped, and both ends of the light strip 20 are fixed to the front side and the rear side inside the box body 10 respectively, so that the length direction of the light strip 20 is consistent with the length direction of the aluminum foil inlet 11. The light-emitting surface of the light strip 20 is arranged downward, and at the same time, the light strip 20 is relatively located above the aluminum foil inlet 11.
[0040] The induction strip 30 is arranged inside the box body 10 and is arranged in parallel with the light strip 20, and the induction strip 30 is located directly below the light strip 20. A light-shielding plate 40 is arranged between the induction strip 30 and the light strip 20. The light-shielding plate 40 completely isolates the induction strip 30 and the light strip 20. A strip-shaped light-transmitting opening 41 is arranged on the light-shielding plate 40. The light-transmitting opening 41 is located between the induction strip 30 and the light strip 20, and the length direction of the light-transmitting opening 41 is consistent with the length direction of the light strip 20.
[0041] A number of light sensors are densely arranged along the length direction of the induction strip 30 for sensing light.
[0042] Since the inside of the box body 10 is set as a darkroom, no light will penetrate. During use, the aluminum foil is threaded into the box body 10 from the aluminum foil inlet 11 on one side of the box body 10, and then the aluminum foil is pulled out from the aluminum foil outlet 12 on the other side of the box body 10. Then, the light strip 20 emits light inside the box body 10, and the light-shielding plate 40 is used to reduce the illumination range, and then the induction strip 30 below the light-shielding plate 40 is used for detection.
[0043] If there are holes in the aluminum foil to be detected, there will be a phenomenon of light leakage, which will be detected by the induction strip 30. In this technical solution, by detecting whether there are light leakage points on the aluminum foil, it is judged whether there are holes on the aluminum foil. Since the aluminum foil is moving continuously, the aluminum foil can be quickly and comprehensively detected.
[0044] In one specific example:
[0045] The detection device further includes two guide rollers 51. Both guide rollers are rotatably arranged on the inner wall of the box body 10, and the two ends of the guide roller 51 are respectively rotatably connected to the front side and the rear side in the box body 10, so that the guide roller 51 is parallel to the light strip 20.
[0046] The axes of the two guide rollers 51 are on the same horizontal plane, and the plane where the bottoms of the two guide rollers 51 are located is between the light-transmitting opening 41 and the induction strip 30.
[0047] During use, when the aluminum foil enters the box body 10 from the aluminum foil inlet 11, it bypasses the two guide rollers 51 and then passes out from the aluminum foil outlet 12. By arranging the two guide rollers 51, when the aluminum foil passes between the light-shielding plate 40 and the induction strip 30, it is in a straightened and flat state.
[0048] In another specific embodiment:
[0049] The detection device further includes two driving rollers 52 and a motor 53. All the driving rollers 52 are rotatably arranged inside the box body 10 and are all arranged parallel to the guide roller 51. One of the driving rollers 52 is arranged close to the aluminum foil inlet 11, and the top of this driving roller 52 is at the same height as the aluminum foil inlet 11. The other driving roller 52 is arranged close to the aluminum foil outlet 12, and the top of this driving roller 52 is at the same height as the aluminum foil outlet 12. One of the driving rollers 52 is coaxially arranged with the output shaft of the motor 53, and the driving roller 52 is directly driven to rotate by the motor 53.
[0050] In this embodiment, the aluminum foil enters the box body 10 from the aluminum foil inlet 11, first bypasses the driving roller 52 close to the aluminum foil inlet 11, then bypasses the two guide rollers 51, and finally bypasses the driving roller 52 close to the aluminum foil outlet 12 and then passes out from the aluminum foil outlet 12. During this process, the driving roller 52 is rotated by the motor 53 to provide a certain driving force for the movement of the aluminum foil.
[0051] In another specific embodiment:
[0052] The detection device further includes a plurality of sprockets 54, a chain 55 and a plurality of guide shafts 56. Among them, the guide shafts 56 are all rotatably arranged inside the box body 10. One of the guide shafts 56 is coaxially arranged on the output shaft of the motor 53, and all the other guide shafts 56 are located below the induction plate.
[0053] A sprocket 54 is arranged on all the guide shafts 56, all the guide rollers 51 and all the driving rollers 52, and all the sprockets 54 are linked together by the chain 55, so as to realize the rotation of all the guide shafts 56, guide rollers 51 and driving rollers 52 by the motor 53 through this structure.
[0054] In another specific embodiment:
[0055] The light-transmitting opening 41 is close to the induction strip 30, and there is a gap between the light-transmitting opening 41 and the induction strip 30 for the aluminum foil to pass through.
[0056] In another specific embodiment:
[0057] The top of the box body 10 is of an open structure and is provided with a cover body 13 of a detachable structure, which facilitates the placement of the aluminum foil. Specifically, the inside of the cover body 13 is a hollow structure, the light-shielding plate 40 is located at the bottom of the cover body 13, and the light strip 20 is located inside the cover body 13. The aluminum foil inlet 11 and the aluminum foil outlet 12 are at the same height and are located at the top of the box body 10.
[0058] The cover body 13 is rotatably arranged on the top of the box body 10, and the rotating shaft of the cover body 13, the aluminum foil inlet 11 and the aluminum foil outlet 12 are respectively located on three side walls of the box body 10.
[0059] The above embodiments only represent the specific implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.
Claims
1. An aluminum foil detection device, characterized in that, Comprising: A box body, with a darkroom structure inside, and a strip-shaped aluminum foil inlet and an aluminum foil outlet are respectively arranged on both sides thereof; A light strip, arranged on the top inside the box body, with its light-emitting surface facing downwards; An induction strip, arranged linearly inside the box body and parallel to the light strip, and a number of light sensors are provided on the induction strip; A light-shielding plate, arranged inside the box body and located between the light strip and the induction strip, and a strip-shaped light-transmitting opening is provided on the light-shielding plate.
2. The aluminum foil detection device according to claim 1, characterized in that, Further comprising: Two guide rollers, both rotatably arranged inside the box body, the bottoms of the two guide rollers are in the same plane, and this plane is located between the light-shielding plate and the induction strip.
3. The aluminum foil detection device according to claim 2, characterized in that, Further comprising: A number of driving rollers, all rotatably arranged inside the box body; A motor, the output shaft of which is power-connected to one of the driving rollers; Wherein, the top of one of the driving rollers is in the same horizontal plane as the aluminum foil outlet, and the top of one of the driving rollers is in the same horizontal plane as the aluminum foil inlet.
4. The aluminum foil detection device according to claim 3, wherein, Further comprising: A number of sprockets, arranged on each of the driving rollers and each of the guide rollers; A chain, wound around each of the sprockets.
5. The aluminum foil detection device according to claim 4, characterized in that, Further comprising: A number of guide shafts, all rotatably arranged inside the box body and used to guide the chain to bypass from below the induction strip.
6. The aluminum foil detection device according to claim 1, characterized in that The light-transmitting opening is close to the induction strip and there is a gap between it and the induction strip.
7. The aluminum foil detection device according to claim 1, characterized in that The top of the box body is of an open structure and is provided with a cover body with a detachable structure.
8. The aluminum foil detection device according to claim 7, characterized in that The inside of the cover body is a hollow structure, the light-shielding plate is located at the bottom of the cover body, and the light strip is located inside the cover body.
9. The aluminum foil detection device according to claim 7, characterized in that The aluminum foil inlet and the aluminum foil outlet are at the same height and are located at the top of the box body.
10. The aluminum foil detection device according to claim 7, characterized in that The cover body is rotatably arranged on the top of the box body, and the rotation shaft of the cover body, the aluminum foil inlet and the aluminum foil outlet are respectively located on three side walls of the box body.