Vacuum welding equipment capable of detecting welding seam
By using foaming reagents and light sources to observe the welds in vacuum welding equipment, the problem of low detection efficiency of existing welds is solved, and rapid and simplified weld inspection is achieved, which is suitable for ordinary operators.
Patent Information
- Application Number
- CN202422110012.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The weld inspection efficiency after the existing welding is completed is low, requires professional skills and complex operation, and it is impossible to quickly detect defects.
Design a vacuum welding equipment to observe the weld by using foaming reagents and light sources in a vacuum environment, and use vacuum pumps, solenoid valves and lamp sources to significantly improve the speed of weld detection and simplify the operation process.
The foaming reagent bubbles in a vacuum environment are more obvious, simplifying the detection process. Ordinary operators can quickly and comprehensively inspect the welds after training to improve detection efficiency.
Smart Images

Figure CN223065302U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weld detection, and particularly relates to a vacuum welding device capable of detecting welds. Background Art
[0002] A weld refers to the area where two or more workpieces are joined together during the welding process by heating, pressure application, or both. The quality of the weld is directly related to the strength, sealing performance, and reliability of the welded structure. During the welding process, it is necessary to strictly control the welding process parameters to ensure that the quality of the weld meets the requirements. After welding is completed, it is necessary to promptly detect the weld to timely discover defects in the weld and ensure the safety and reliability of the welded structure.
[0003] Currently, the detection of the welds of welded parts after welding is usually directly observed by inspectors with the naked eye to check the appearance of the welds, such as the shape, size, and surface quality of the welds. The main thing is to check whether the welds are flat and smooth and whether there are obvious defects such as cracks. However, visually inspecting the welds requires spending a lot of time checking point by point, with low efficiency, and visually inspecting and measuring the dimensions require the use of some complex measuring tools and equipment, and the operators need to have certain professional skills. Content of the Utility Model
[0004] The purpose of the utility model is to at least solve one of the technical problems existing in the prior art, and provide a vacuum welding device capable of detecting welds. By applying a foaming reagent to the welded part and setting up structures such as a first connecting pipe, a solenoid valve, a vacuum pump, a light source, gloves, and an observation window, the inspector can quickly observe the welds at various angles of the welded part in a vacuum environment to comprehensively detect the welds. In a vacuum environment, the bubbles generated by the foaming reagent are more obvious, and under the action of the light source, the bubbles are easier to observe, thereby improving the weld detection speed, and the operation process is simple, and ordinary operators can perform the detection after training.
[0005] To achieve the above purpose, the utility model also provides a vacuum welding device capable of detecting welds as described above, including: a box body, a groove is arranged inside the box body, a sealing groove is arranged inside the box body, a welding table is fixedly connected to the bottom inner wall of the groove, a workpiece to be detected is movably connected to the upper surface of the welding table, a first connecting pipe is fixedly connected to the inside of the box body, a solenoid valve is arranged inside the first connecting pipe, a vacuum pump is fixedly connected to one end of the first connecting pipe away from the box body, a pressure sensor is fixedly connected to the right inner wall of the groove, a light source is fixedly connected to the top inner wall of the groove, a controller is fixedly connected to the right surface of the box body, a display screen is fixedly connected to the front surface of the controller, a sliding door is hinged inside the box body, a sealing block is fixedly connected to the rear surface of the sliding door, an observation window is arranged inside the box body, and gloves are fixedly connected to the inside of the observation window.
[0006] According to the vacuum welding device capable of detecting weld seams, the vacuum pump, the pressure sensor, the light source and the electromagnetic valve are all electrically connected to the controller.
[0007] According to the vacuum welding device capable of detecting weld seams, a second connecting pipe is fixedly connected to the left surface of the vacuum pump, and a gas collecting box is fixedly connected to the left surface of the second connecting pipe.
[0008] According to the vacuum welding device capable of detecting weld seams, the display screen is electrically connected to the pressure sensor, and a first button is fixedly connected to the front surface of the controller.
[0009] According to the vacuum welding device capable of detecting weld seams, a second button is fixedly connected to the front surface of the controller, and a third button is fixedly connected to the front surface of the controller.
[0010] According to the vacuum welding device capable of detecting weld seams, the vacuum pump is electrically connected to the first button, and a handle is fixedly connected to the front surface of the sliding door. The vacuum pump is turned on and off by pressing the first button, and the sliding door is opened by pulling the handle to place and remove the tested test piece.
[0011] According to the vacuum welding device capable of detecting weld seams, the electromagnetic valve is electrically connected to the second button, and the light source is electrically connected to the third button. The electromagnetic valve is turned on and off by pressing the second button, and the light source is turned on and off by pressing the third button.
[0012] According to the vacuum welding device capable of detecting weld seams, an operating table is fixedly connected to the lower surface of the box body, and support legs are fixedly connected to the lower surface of the operating table to support the device.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the drawings and embodiments;
[0015] Figure 1 is a schematic diagram of the overall structure of a vacuum welding device capable of detecting weld seams of the present invention;
[0016] Figure 2 is a schematic diagram of the internal structure of a vacuum welding device capable of detecting weld seams of the present invention;
[0017] Figure 3 is a schematic diagram of a partial structure of a vacuum welding device capable of detecting weld seams of the present invention;
[0018] Figure 4 For Figure 3 The enlarged schematic diagram of the structure at position A in
[0019] Legend description:
[0020] 1. Box body; 2. Groove; 3. Sealing groove; 4. Welding table; 5. Component to be detected; 6. First connecting pipe; 7. Vacuum pump; 8. Second connecting pipe; 9. Gas collecting box; 10. Pressure sensor; 11. Light source; 12. Controller; 13. Display screen; 14. First button; 15. Second button; 16. Third button; 17. Sliding door; 18. Sealing block; 19. Observation window; 20. Gloves; 21. Handle; 22. Operating table; 23. Support leg; 24. Solenoid valve. Specific implementation manners
[0021] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be construed as a limitation on the protection scope of the present invention.
[0022] Refer to Figures 1-4, an embodiment of the utility model is a vacuum welding device capable of detecting welds, comprising: a box body 1, a groove 2 is arranged inside the box body 1, a sealing groove 3 is arranged inside the box body 1, the bottom inner wall of the groove 2 is fixedly connected with a welding table 4, the upper surface of the welding table 4 is movably connected with a workpiece to be detected 5, a sliding door 17 is hinged inside the box body 1, a sealing block 18 is fixedly connected to the rear surface of the sliding door 17, an observation window 19 is arranged inside the box body 1, a glove 20 is fixedly connected inside the observation window 19, a handle 21 is fixedly connected to the front surface of the sliding door 17. First, place the workpiece to be detected 5 on the welding table 4, apply a foaming agent to the weld position of the workpiece to be detected 5 that needs to be detected, close the sliding door 17 through the handle 21, so that the sealing block 18 enters the sealing groove 3 to seal the inside of the box body 1. A first connecting pipe 6 is fixedly connected inside the box body 1, an electromagnetic valve 24 is arranged inside the first connecting pipe 6, one end of the first connecting pipe 6 away from the box body 1 is fixedly connected with a vacuum pump 7, the right inner wall of the groove 2 is fixedly connected with a pressure sensor 10, the top inner wall of the groove 2 is fixedly connected with a light source 11, the right surface of the box body 1 is fixedly connected with a controller 12, a display screen 13 is fixedly connected to the front surface of the controller 12. By opening the electromagnetic valve 24 and starting the vacuum pump 7 to evacuate the inside of the box body 1, pick up the workpiece to be detected 5 inside the box body 1 through the glove 20 to observe the weld of the workpiece to be detected 5. Under the action of the vacuum environment and the light source 11, the bubbles generated by the foaming reagent are more obvious. The vacuum pump 7, the pressure sensor 10, the light source 11 and the electromagnetic valve 24 are all electrically connected to the controller 12. A second connecting pipe 8 is fixedly connected to the left surface of the vacuum pump 7, and a gas collecting box 9 is fixedly connected to the left surface of the second connecting pipe 8. The gas inside the box body 1 pumped away by the vacuum pump 7 enters the second connecting pipe 8 through the first connecting pipe 6 and finally enters the gas collecting box 9. The display screen 13 is electrically connected to the pressure sensor 10, a first button 14 is fixedly connected to the front surface of the controller 12, and the vacuum pump 7 is electrically connected to the first button 14. By pressing the first button 14, the vacuum pump 7 is turned on and off. A second button 15 is fixedly connected to the front surface of the controller 12, and the electromagnetic valve 24 is electrically connected to the second button 15. By pressing the second button 15, the electromagnetic valve 24 is turned on and off. A third button 16 is fixedly connected to the front surface of the controller 12, and the light source 11 is electrically connected to the third button 16. By pressing the third button 16, the light source 11 is turned on and off. The lower surface of the box body 1 is fixedly connected with an operating table 22, and the lower surface of the operating table 22 is fixedly connected with support legs 23, and the support legs 23 support the device.
[0023] Working principle: When it is necessary to detect the welded seam after the workpiece 5 to be detected is welded, press the third button 16 to turn on the light source 11. First, place the workpiece 5 to be detected on the welding table 4. Apply the foaming agent at the position of the welded seam of the workpiece 5 to be detected. Close the sliding door 17 through the handle 21, so that the sealing block 18 enters the sealing groove 3 to seal the inside of the box body 1. Press the second button 15 to open the solenoid valve 24. Press the first button 14 to start the vacuum pump 7 to evacuate the inside of the box body 1. Pick up the workpiece 5 in the box body 1 through the glove 20 and observe the welded seam of the workpiece 5. Under the action of the light source 11 in the vacuum environment, the bubbles generated by the foaming reagent are more obvious. The inspectors of this equipment can quickly observe the welded seams at various angles of the welded parts in the vacuum environment to comprehensively detect the welded seams. In the vacuum environment, the bubbles generated by the foaming reagent are more obvious and easier to be observed, thus improving the detection speed of the welded seams. Moreover, this operation process is simple, and ordinary operators can carry out the detection after training.
[0024] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.
Claims
1. A vacuum welding device capable of detecting weld seams, characterized in that, Including: A box body (1), inside which there is a groove (2), a sealing groove (3) is arranged inside the box body (1), the bottom inner wall of the groove (2) is fixedly connected with a welding table (4), a piece to be detected (5) is movably connected to the upper surface of the welding table (4), a first connecting pipe (6) is fixedly connected inside the box body (1), an electromagnetic valve (24) is arranged inside the first connecting pipe (6), one end of the first connecting pipe (6) far away from the box body (1) is fixedly connected with a vacuum pump (7), the right inner wall of the groove (2) is fixedly connected with a pressure sensor (10), the top inner wall of the groove (2) is fixedly connected with a light source (11), the right surface of the box body (1) is fixedly connected with a controller (12), a display screen (13) is fixedly connected to the front surface of the controller (12), a sliding door (17) is hinged inside the box body (1), a sealing block (18) is fixedly connected to the rear surface of the sliding door (17), an observation window (19) is arranged inside the box body (1), and a glove (20) is fixedly connected inside the observation window (19).
2. The vacuum welding equipment capable of detecting weld seams according to claim 1, characterized in that, The vacuum pump (7), the pressure sensor (10), the light source (11) and the electromagnetic valve (24) are all electrically connected to the controller (12).
3. The vacuum welding equipment capable of detecting weld seams according to claim 1, characterized in that, A second connecting pipe (8) is fixedly connected to the left surface of the vacuum pump (7), and a gas collecting box (9) is fixedly connected to the left surface of the second connecting pipe (8).
4. A vacuum welding device capable of detecting weld seams according to claim 1, characterized in that, The display screen (13) is electrically connected to the pressure sensor (10), and a first button (14) is fixedly connected to the front surface of the controller (12).
5. A vacuum welding device capable of detecting weld seams according to claim 1, characterized in that, A second button (15) is fixedly connected to the front surface of the controller (12), and a third button (16) is fixedly connected to the front surface of the controller (12).
6. The vacuum welding equipment capable of detecting weld seams according to claim 4, characterized in that, The vacuum pump (7) is electrically connected to the first button (14), and a handle (21) is fixedly connected to the front surface of the sliding door (17).
7. A vacuum welding device capable of detecting weld seams according to claim 1, characterized in that, The electromagnetic valve (24) is electrically connected to the second button (15), and the light source (11) is electrically connected to the third button (16).
8. A vacuum welding device capable of detecting weld seams according to claim 1, characterized in that, The lower surface of the box body (1) is fixedly connected with an operating table (22), and support legs (23) are fixedly connected to the lower surface of the operating table (22).