Conductor resistance testing device

By designing a conductor resistance test device, and adjusting the conductor height using lifting and lowering components and detection components, the heating and safety hazards caused by excessive resistance of the conductor is solved, accurate resistance detection is achieved, and the safety of wires and cables is improved.

CN223065398UActive Publication Date: 2025-07-04GUANGDONG JIEYI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421741634.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-04
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the prior art, excessive DC resistance of the conductor may lead to heat generation, aging of wires and cables, and even fires, which may pose safety hazards and lack effective detection devices.

Method used

A wire conductor resistance testing device is designed, including a base, lifting component, wire fixing component and detection component. The height of the conductor to be tested is adjusted through the lifting component, so that the input end of the detection device is in a maximum conductivity and a resistance value is detected using a clamping member and a detection probe.

Benefits of technology

Accurately detect the conductor resistance of the wire and conductor, avoid heat generation and safety hazards caused by excessive resistance, and improve the safety of wires and cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire conductor resistance testing device, which is used for detecting the resistance value of a conductor to be tested of a wire, and is characterized in that a lifting assembly is arranged on a base and comprises a lifting platform capable of moving relative to the base; the wire fixing assembly is fixed on the lifting table and comprises two clamping components arranged at an interval, the two clamping components respectively clamp a conductor to be detected in a power-on state, and the area, located between the two clamping components, of the conductor to be detected forms an area to be detected; and the detection assembly is arranged on the base and is provided with two relatively independent detection device input ends, and the two detection device input ends are conductively abutted against different positions of the to-be-detected conductor located in the to-be-detected area respectively so as to detect the resistance value of the to-be-detected conductor located between the two detection device input ends. According to the scheme, the height of the to-be-detected conductor relative to the base in the state that the to-be-detected conductor is arranged on the clamping component can be adjusted, so that the input ends of the two detection devices abut against the to-be-detected conductor to the maximum extent in a conductive mode at the proper position.
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Description

Technical Field

[0001] The utility model relates to the field of resistance measurement, and more specifically, to a wire conductor resistance testing device. Background Art

[0002] During the use of wire and cable, if the DC resistance of the conductor exceeds the national standard technical parameters, when current passes through the conductor, its loss on the line will increase, the current-carrying capacity will decrease, and the wire and cable will heat up more seriously. This will accelerate the aging of the insulation and sheath materials wrapped outside the conductor, and in severe cases, phenomena such as power supply line leakage and short circuit will occur, and even fire accidents will be caused, which will not only cause serious losses to all parties, but also endanger people's lives.

[0003] How to provide a wire conductor resistance testing device has become a technical problem that needs to be solved urgently by those skilled in the art. Summary of the Utility Model

[0004] An object of the utility model is to provide a new technical solution for a wire conductor resistance testing device.

[0005] According to a first aspect of the utility model, there is provided a wire conductor resistance testing device for detecting the resistance value of a to-be-tested conductor of the wire, characterized in that it includes:

[0006] A base;

[0007] A lifting assembly, the lifting assembly is arranged on the base, and the lifting assembly includes a lifting table that is movable relative to the base;

[0008] A wire fixing assembly, fixed on the lifting table, including two clamping members arranged at intervals, and the two clamping members respectively clamp the to-be-tested conductor in an energized state, and a to-be-tested area is formed in the area between the two clamping members where the to-be-tested conductor is located;

[0009] A detection assembly, the detection assembly is arranged on the base and has two relatively independent detection device input ends, and the two detection device input ends are respectively in conductive contact with different positions of the to-be-tested conductor located in the to-be-tested area to detect the resistance value of the to-be-tested conductor between the two detection device input ends.

[0010] Optionally, the lifting assembly further includes a bottom plate and a top plate arranged parallel to the lifting table, two guide columns with two ends respectively connected to the bottom plate and the top plate, and a lead screw arranged between the two guide columns. The guide columns and the lead screw are parallel to each other and perpendicular to the bottom plate and the top plate. A linear bearing passing through the guide columns is fixedly arranged on the lifting table, and a nut bracket screwed to the lead screw. One end of the lead screw passes through the top plate and is connected to a hand wheel. Rotating the hand wheel drives the lead screw to rotate, and the lead screw drives the nut bracket and the lifting table to move along the guide columns.

[0011] Optionally, the wire fixing assembly includes a first guide rail connecting the lifting table, and any one of the two clamping members is slidably arranged on the first guide rail independently of the other.

[0012] Optionally, the clamping member includes a clamping seat slidably arranged on the first guide rail, and two clamping jaws arranged on the clamping seat. The distance between the two clamping jaws is adjustable and can clamp the conductor to be measured.

[0013] Optionally, the clamping member further includes a first insulating pad member arranged between the clamping jaw and the clamping seat to keep insulation between the clamping jaw and the clamping seat.

[0014] Optionally, the wire fixing assembly further includes at least two auxiliary support members slidably arranged on the first guide rail. The two auxiliary support members are located between the two clamping members, and a support rod for supporting the conductor to be measured is arranged on the auxiliary support member.

[0015] Optionally, a second insulating pad member is arranged on the support rod, and the second insulating pad member contacts the conductor to be measured.

[0016] Optionally, the detection assembly further includes a second guide rail parallel to the conductor to be measured after clamping. Any one of the two input ends of the detection devices is slidably arranged on the second guide rail independently of the other.

[0017] Optionally, the detection assembly further includes two third guide rails arranged on the base. The third guide rails are perpendicular to the conductor to be measured after clamping, and the second guide rail is arranged on the third guide rails and can move along the third guide rails.

[0018] Optionally, the input end of the detection device includes a detection base and a detection probe. The detection base is slidably arranged on the second guide rail, and a positioning mechanism is arranged on the detection base to fix the relative position of the detection base and the second guide rail.

[0019] Optionally, positioning points are provided on the surface of the third guide rail facing the positioning mechanism. When the detection base moves to a set position, it is clamped with the positioning mechanism through the positioning points, thereby fixing the input end of the detection device.

[0020] A wire conductor resistance testing device according to the present disclosure has the following beneficial effects:

[0021] The wire fixing assembly is arranged on the lifting platform, and the height of the conductor to be tested relative to the base can be adjusted in the state where the conductor to be tested is arranged in the clamping member, so that the height of the conductor to be tested matches the height of the input end of the detection device in the detection assembly, so that the abutting surfaces where the two detection device input ends can abut against the conductor can conduct electricity and abut against the conductor to be tested to the greatest extent at a suitable position.

[0022] Other features and advantages of the present utility model will become clear from the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0023] The drawings incorporated in the specification and constituting a part of the specification illustrate embodiments of the present utility model and, together with the description, are used to explain the principles of the present utility model.

[0024] Figure 1 Schematic structural diagram of the wire conductor resistance testing device according to the first embodiment provided by the present utility model;

[0025] Figure 2 Schematic structural diagram of the detection assembly in the present utility model;

[0026] Figure 3 Another direction schematic structural diagram of the wire conductor resistance testing device according to the first embodiment provided by the present utility model;

[0027] Figure 4 Schematic structural diagram of the clamping member in the present utility model;

[0028] The labels in the figure are as follows:

[0029] 100 - Base;

[0030] 200 - Lifting assembly; 201 - Lifting platform; 202 - Bottom plate; 203 - Top plate; 204 - Guide post; 205 - Lead screw; 206 - Linear bearing; 207 - Nut bracket; 208 - Handwheel;

[0031] 300 - Wire fixing assembly; 301 - Clamping member; 302 - First guide rail; 303 - Clamping seat; 304 - Jaw; 305 - First insulating pad member; 306 - Auxiliary support member; 307 - Support rod;

[0032] 400 - Detection component; 401 - Input end of the detection device; 402 - Second guide rail; 403 - Third guide rail; 404 - Detection base; 405 - Detection probe; 406 - Positioning mechanism. Detailed implementation manners

[0033] Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present utility model.

[0034] The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as a limitation on the present utility model or its application or use.

[0035] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the specification.

[0036] In all the examples shown and discussed herein, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values.

[0037] According to a wire conductor resistance testing device of the present disclosure, it is used to detect the resistance value of the conductor to be tested of the wire, as Figures 1 to 4 shown, including,

[0038] Base 100;

[0039] Lifting component 200, the lifting component 200 is arranged on the base 100, and the lifting component 200 includes a lifting table 201 that is movable relative to the base 100;

[0040] Wire fixing component 300, fixed on the lifting table 201, includes two clamping members 301 arranged at intervals, and the two clamping members 301 respectively clamp the conductor to be tested in the energized state, and the area where the conductor to be tested is located between the two clamping members 301 forms a to-be-tested area;

[0041] Detection component 400, the detection component 400 is arranged on the base 100 and has two input ends 401 of the detection device that are independent of each other, and the two input ends 401 of the detection device are respectively in conductive contact with different positions of the conductor to be tested located in the to-be-tested area to detect the resistance value of the conductor to be tested located between the two input ends 401 of the detection device.

[0042] The wire fixing assembly 300 is arranged on the lifting platform 201, and the height of the conductor to be measured relative to the base 100 can be adjusted in the state where the conductor to be measured is arranged on the clamping member 301, so that the height of the conductor to be measured matches the height of the input end 401 of the detection device in the detection assembly 400, so that the abutting surfaces of the two detection device input ends 401 that can abut against the conductor can conduct electricity against the conductor to be measured to the greatest extent at a suitable position.

[0043] In an embodiment of a wire conductor resistance testing device according to the present disclosure, as Figure 4 shown, the lifting assembly 200 further includes a bottom plate 202 and a top plate 203 arranged in parallel with the lifting platform 201, two guide columns 204 respectively connected to the bottom plate 202 and the top plate 203 at both ends, and a lead screw arranged between the two guide columns 204. The guide columns 204 are parallel to each other and perpendicular to the bottom plate 202 and the top plate 203. A linear bearing 206 passing through the guide column 204 is fixedly arranged on the lifting platform 201, and a nut bracket 207 screwed to the lead screw. One end of the lead screw passes through the top plate 203 and is connected to the handwheel 208. Rotating the handwheel 208 drives the lead screw to rotate, and the lead screw drives the nut bracket 207 and the lifting platform 201 to move along the guide column 204.

[0044] Adjusting the nut bracket 207 through the lead screw 205 can drive the lifting platform 201 to move up and down relative to the base 100, so as to drive the conductor to be measured clamped by the clamping member 301 to move up and down, so that the conductor to be measured is in a suitable position, so that the two detection device input ends 401 abut against the conductor to be measured to the greatest extent.

[0045] In an embodiment of a wire conductor resistance testing device according to the present disclosure, as Figure 1 shown, the wire fixing assembly 300 includes a first guide rail 302 connecting the lifting platform 201, and any one of the two clamping members 301 is slidably arranged on the first guide rail 302 independently of the other. The distance between the two clamping members 301 can be arbitrarily changed on the first guide rail 302 to clamp conductors to be measured with different lengths.

[0046] Specifically, as Figure 1 and Figure 4 shown, the clamping member 301 includes a clamping seat 303 slidably arranged on the first guide rail 302, and two clamping jaws 304 arranged on the clamping seat 303. The distance between the two clamping jaws 304 is adjustable and can clamp the conductor to be measured.

[0047] During specific testing, at least one of the two jaws 304 on the same clamping member 301 is made of a conductive material, so as to set the conductor under test in the circuit of the testing device to pass a constant current through the conductor under test; the input end 401 of the detection device clamps the area under test and detects the voltage value at both ends of the clamped area, and the resistance detection device calculates the resistance value based on the voltage value and the current value and displays it.

[0048] Specifically, the jaws can be copper jaws.

[0049] More specifically, as Figure 4 shown, the clamping member 301 further includes a first insulating pad member 305 disposed between the jaw 304 and the clamping seat 303 to keep the jaw 304 and the clamping seat 303 insulated from each other. So that the area outside the jaw 304 is kept insulated, protecting the personal safety of the operator and avoiding harm to the operator.

[0050] The material of the first insulating pad member 305 can be a ceramic material.

[0051] Specifically, as Figure 1 shown, the wire fixing assembly 300 further includes at least two auxiliary supports 306 slidably disposed on the first guide rail 302. The two auxiliary supports 306 are located between the two clamping members 301, and a support rod 307 for supporting the conductor under test is disposed on the auxiliary support 306. A force is provided to the conductor under test toward the side of the input end 401 of the detection device through the support rod 307 to prevent the conductor under test from shifting when the input end 401 of the detection device abuts against the conductor under test.

[0052] More specifically, a second insulating pad member is disposed on the support rod 307, and the second insulating pad member contacts the conductor under test. This avoids the support rod 307 and the wire conductor resistance testing device from being charged through the conductor under test, which may cause harm to the operator.

[0053] During specific implementation, it can also be that at least the support rod 307 among the auxiliary support 306 and the support rod 307 is made of an insulating material to form the second insulating pad member. The insulating material can be a ceramic material.

[0054] In an embodiment of a wire conductor resistance testing device according to the present disclosure, as Figure 2 shown, the detection assembly 400 further includes a second guide rail 402, the second guide rail 402 is parallel to the conductor under test after clamping, and either one of the two input ends 401 of the detection device is slidably disposed on the second guide rail 402 independently of the other. The two input ends 401 of the detection device can be adjusted as needed so that the two input ends 401 of the detection device clamp different lengths in the area under test to detect the resistance value of a specified length.

[0055] Specifically, as Figure 2 shown, the detection component 400 further includes two third guide rails 403 disposed on the base 100. The third guide rails 403 are perpendicular to the conductor to be measured after being clamped. The second guide rail 402 is disposed on the third guide rails 403 and can move along the third guide rails 403. By moving the second guide rail 402 on the third guide rails 403, the distance between the input end 401 of the detection device and the conductor to be measured can be adjusted, so that the second guide rail 402 can be slid according to requirements (for example, the wire diameter of the conductor to be measured).

[0056] More specifically, as Figure 2 shown, the input end 401 of the detection device includes a detection base 404 and a detection probe 405. The detection base 404 is slidably disposed on the second guide rail 402, and a positioning mechanism 406 is disposed on the detection base 404 to fix the relative position of the detection base 404 and the second guide rail 402.

[0057] The input end 401 of the detection device conducts electricity through the detection probe 405 to abut against the outside of the conductor to be measured. With the voltage value between the two detection probes 405, the resistance detection device calculates and displays the resistance value through the voltage value and the current value. The detection base 404 is set at a predetermined position through the positioning mechanism 406.

[0058] More specifically, positioning points are provided on the surface of the third guide rail 403 facing the positioning mechanism 406. When the detection base 404 moves to a set position, it is clamped with the positioning points through the positioning mechanism 406, thereby fixing the input end 401 of the detection device.

[0059] During specific implementation, multiple positioning points are provided on the third guide rail 403, and the multiple positioning points are equidistantly spaced. The length of the conductor to be measured between the two detection probes 405 can be calculated through the positioning points, and the input end 401 of the detection device is fixed on the second guide rail 402 through the clamping between the positioning points and the positioning mechanism 406.

[0060] Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A wire conductor resistance testing device for detecting the resistance value of a to-be-tested conductor of the wire, characterized in that, including, a base; a lifting assembly disposed on the base, the lifting assembly including a lifting table movable relative to the base; a wire fixing assembly fixed on the lifting table, including two clamping members arranged at intervals, the two clamping members respectively clamping the conductor to be measured in the energized state, and the area where the conductor to be measured is located between the two clamping members forms a measurement area; a detection assembly disposed on the base and having two relatively independent detection device input ends, the two detection device input ends respectively conductively abutting against different positions of the conductor to be measured in the measurement area to detect the resistance value of the conductor to be measured between the two detection device input ends.

2. The wire conductor resistance testing device according to claim 1, characterized in that, The lifting assembly further includes a bottom plate and a top plate arranged parallel to the lifting table, two guide columns respectively connecting the bottom plate and the top plate at both ends, and a lead screw arranged between the two guide columns, the guide columns and the lead screw being parallel to each other and perpendicular to the bottom plate and the top plate, a linear bearing fixed on the lifting table and passing through the guide columns, and a nut bracket screwed to the lead screw, one end of the lead screw passing through the top plate and connected to a hand wheel, rotating the hand wheel to drive the lead screw to rotate, and the lead screw driving the nut bracket and the lifting table to move along the guide columns.

3. The wire conductor resistance testing device according to claim 1, characterized in that The wire fixing assembly includes a first guide rail connecting the lifting table, and any one of the two clamping members is slidably arranged on the first guide rail independently of the other.

4. The wire conductor resistance testing device according to claim 3, characterized in that, The clamping member includes a clamping seat slidably arranged on the first guide rail, and two clamping jaws arranged on the clamping seat, the distance between the two clamping jaws being adjustable and capable of clamping the conductor to be measured.

5. The wire conductor resistance testing device according to claim 4, wherein The clamping member further includes a first insulating pad member arranged between the clamping jaw and the clamping seat to keep the clamping jaw and the clamping seat insulated from each other.

6. The wire conductor resistance testing device according to claim 3, characterized in that, The wire fixing assembly further includes at least two auxiliary support members slidably arranged on the first guide rail, the two auxiliary support members being located between the two clamping members, and a support rod for supporting the conductor to be measured is arranged on the auxiliary support member.

7. The wire conductor resistance testing device according to claim 6, characterized in that, A second insulating pad member is arranged on the support rod, and the second insulating pad member contacts the conductor to be measured.

8. The wire conductor resistance testing device according to claim 1, wherein, The detection assembly further includes a second guide rail parallel to the conductor to be measured after clamping, and any one of the two detection device input ends is slidably arranged on the second guide rail independently of the other.

9. The wire conductor resistance testing device according to claim 8, characterized in that, The detection assembly further includes two third guide rails arranged on the base, the third guide rails being perpendicular to the conductor to be measured after clamping, and the second guide rail is arranged on the third guide rails and capable of moving along the third guide rails.

10. The wire conductor resistance testing device according to claim 9, characterized in that, The detection device input end includes a detection base and a detection probe, the detection base is slidably arranged on the second guide rail, and a positioning mechanism is arranged on the detection base to fix the relative position of the detection base and the second guide rail.

11. The wire conductor resistance testing device according to claim 10, characterized in that, Positioning points are provided on the surface of the third guide rail facing the positioning mechanism. When the detection base moves to a set position, it is clamped with the positioning mechanism and the positioning points, thereby fixing the input end of the detection device.