Detection device for LED panel lamp processing

Abstract

The utility model discloses a detection device for LED panel lamp processing, which comprises a conveyor, a pressure detection mechanism and a detection mechanism, a conveyor belt used for conveying LED panel lamps is mounted in a base of the conveyor, the pressure detection mechanism comprises support legs, a top frame, an L-shaped side mounting plate, an L-shaped supporting plate, a visual camera, an electric push rod, a T-shaped connecting plate and a universal meter pen, the pressure detection mechanism is arranged at the position of the machine base of the conveyor, and the pressure detection mechanism can be assembled into a visual identification insertion detection structure at the position of the conveyor for conveying the LED panel lamp. According to the pressure detection mechanism, a visual camera is matched with a matched visual identification device to identify the position of a wire holder of the LED panel lamp, and then an electric push rod drives a universal meter pen to fall down and be inserted into the wire holder of the LED panel lamp for power-on insertion detection, so that automatic electrical detection of the LED panel lamp is realized, and the problem of missing detection of the LED panel lamp caused by fatigue detection of workers is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of LED panel lamp detection, in particular to a detection device for processing LED panel lamps. Background Technique

[0002] The LED panel lamp is a high-grade indoor lighting fixture. Its outer frame is made of aluminum alloy through anodic oxidation, and the light source is an LED. The whole lamp is designed beautifully, simply, grandly and luxuriously. It not only has a good lighting effect, but also can bring people a beautiful feeling.

[0003] For the basic electrical test of the existing LED panel lamp with a multimeter, the worker will manually insert the multimeter pen of the multimeter into the positive and negative poles of the wiring socket of the LED panel lamp, and then the worker will check whether the LED panel lamp is lit, so as to detect the quality of the LED panel lamp. However, the method of manually inserting and checking the LED panel lamp with a multimeter pen is relatively cumbersome, and it is also easy for the worker to have the problem of fatigue and missed inspection when manually detecting the LED panel lamps on the surface of the conveyor belt in the production line of the LED panel lamp for a long time, resulting in the problem of low efficiency in the electrical test of the existing LED panel lamp. For this reason, we propose a detection device for processing LED panel lamps. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a detection device for processing LED panel lamps. A pressure inspection mechanism is arranged at the machine base of the conveyor. The pressure inspection mechanism can be assembled into a visual recognition and insertion inspection structure at the conveyor for conveying the LED panel lamp. When the LED panel lamp is sent under the pressure inspection mechanism on the surface of the conveyor belt of the conveyor, the pressure inspection mechanism uses a visual camera to cooperate with its supporting visual recognition equipment to identify the position of the wiring socket of the LED panel lamp, and then the electric push rod drives the multimeter pen to drop and insert at the wiring socket of the LED panel lamp for power-on insertion inspection, so as to realize the automatic electrical detection of the LED panel lamp. After the LED panel lamp is automatically detected by the pressure inspection mechanism, the worker does not need to manually and laboriously insert the multimeter pen at the wiring socket of the LED panel lamp, avoiding the problem of missed inspection of the LED panel lamp caused by the worker's fatigue detection, and can effectively solve the problems in the background technique.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] An inspection device for processing LED panel lights includes a conveyor. A conveyor belt for conveying LED panel lights is installed in the machine base of the conveyor. It also includes a pressing and inspection mechanism. The pressing and inspection mechanism includes support feet, a top frame, an L-shaped side mounting plate, an L-shaped opposing support plate, a vision camera, an electric push rod, a T-shaped connecting plate, and a multimeter pen. The support feet welded below the top frame are bolted to the surface of the machine base of the conveyor. And an L-shaped side mounting plate is bolted to the surface of the long frame plate on one side of the top frame. The L-shaped opposing support plates are symmetrically welded to the outer plate surface of the L-shaped side mounting plate away from the top frame. And a vision camera is held between the plates of the L-shaped opposing support plates. A swaging hole is formed on the plate surface of the L-shaped opposing support plate. And a swaging bolt for swaging the vision camera is screwed into the swaging hole. The base of the electric push rod is bolted below the long frame plate on the other side of the top frame away from the L-shaped side mounting plate. And a T-shaped connecting plate is bolted to the telescopic rod head of the electric push rod away from its own base. A swivel hole for screwing the multimeter pen is formed on the plate surface of the T-shaped connecting plate.

[0007] Further, a threaded rod wall is provided on the pen rod of the multimeter pen. And the multimeter pen is screwed into the swivel hole with the pen rod at the threaded rod wall.

[0008] By adopting the above technical solution, the multimeter pen with a threaded rod wall on the pen wall can be screwed into the swivel hole for installation.

[0009] Further, a support strip for supporting the vision camera is fixed at the opposing vertical plate body of the L-shaped opposing support plate.

[0010] By adopting the above technical solution, the vision camera can be supported at the support strip of the L-shaped opposing support plate.

[0011] Further, a threaded hole is formed on the plate surface of the T-shaped connecting plate away from the swivel hole. And a bolt is screwed between the threaded hole of the T-shaped connecting plate and the telescopic rod head of the electric push rod.

[0012] By adopting the above technical solution, a bolt can be screwed into the threaded hole of the T-shaped connecting plate and the bolt is screwed into the telescopic rod head of the electric push rod, so as to fix the T-shaped connecting plate at the telescopic rod head of the electric push rod.

[0013] Further, a vertical handle is welded to the bolt body of the swaging bolt. And the length of the bolt body of the swaging bolt is greater than the cavity depth of the swaging hole.

[0014] By adopting the above technical solution, the swaging bolt can be screwed into the space between the L-shaped opposing support plates from the swaging hole, so as to swage the housing of the vision camera.

[0015] Further, four groups of support feet are welded at the four points below the top frame. And bolts are screwed between the four leg rods of the support feet and the machine base of the conveyor.

[0016] By adopting the above technical solution, the four leg rods of the support feet are installed at the base of the conveyor under the top frame for fixation.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In the utility model, a pressure inspection mechanism is arranged at the base of the conveyor. The pressure inspection mechanism can be assembled into a visual recognition plug inspection structure at the conveyor for conveying LED panel lights. When the LED panel light is sent under the pressure inspection mechanism on the surface of the conveyor belt of the conveyor, the pressure inspection mechanism uses a visual camera and its supporting visual recognition device to identify the position of the wiring seat of the LED panel light, and then the electric push rod drives the multimeter pen to drop and insert at the wiring seat of the LED panel light for energized plug inspection, so as to realize the automatic electrical detection of the LED panel light;

[0019] Moreover, after the LED panel light is automatically detected by the pressure inspection mechanism, workers do not need to manually and laboriously insert the multimeter pen at the wiring seat of the LED panel light, avoiding the problem of missed inspection of the LED panel light caused by fatigue inspection of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of a detection device for processing LED panel lights of the utility model.

[0021] Figure 2 It is an exploded view of the pressure inspection mechanism of a detection device for processing LED panel lights of the utility model.

[0022] In the figure: 1, conveyor; 2, conveyor belt; 3, pressure inspection mechanism; 4, support feet; 5, top frame; 6, L-shaped side mounting plate; 7, L-shaped opposing support plate; 8, visual camera; 9, swaging hole; 10, swaging bolt; 11, electric push rod; 12, T-shaped connecting plate; 13, swiveling hole; 14, multimeter pen; 15, threaded rod wall. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the technical means, creative features, achieved purposes and effects of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.

[0024] Such as Figure 1-2As shown in the figure, a detection device for processing LED panel lights includes a conveyor 1. A conveyor belt 2 for conveying LED panel lights is installed in the base of the conveyor 1. The device further includes a pressing and detecting mechanism 3. The pressing and detecting mechanism 3 includes a support leg 4, a top frame 5, an L-shaped side mounting plate 6, an L-shaped opposing support plate 7, a vision camera 8, an electric push rod 11, a T-shaped connecting plate 12, and a multimeter pen 14. The support leg 4 welded below the top frame 5 is bolted to the surface of the base of the conveyor 1. An L-shaped side mounting plate 6 is bolted to the surface of one long frame plate of the top frame 5. L-shaped opposing support plates 7 are symmetrically welded to the outer plate surface of the L-shaped side mounting plate 6 away from the top frame 5. A vision camera 8 is held between the plates of the L-shaped opposing support plates 7. A swaging hole 9 is formed in the plate body of the L-shaped opposing support plates 7, and a swaging bolt 10 for swaging the vision camera 8 is screwed into the swaging hole 9. The base of the electric push rod 11 is bolted below the other long frame plate of the top frame 5 away from the L-shaped side mounting plate 6. A T-shaped connecting plate 12 is bolted to the telescopic rod head of the electric push rod 11 away from its own base. A swivel hole 13 for screwing the multimeter pen 14 is formed in the plate body of the T-shaped connecting plate 12.

[0025] Among them, a threaded rod wall 15 is provided outside the pen rod of the multimeter pen 14, and the multimeter pen 14 is screwed into the swivel hole 13 with the pen rod at the threaded rod wall 15.

[0026] By adopting the above technical solution, the multimeter pen 14 can be screwed into the swivel hole 13 for installation with the pen rod provided with the threaded rod wall 15.

[0027] Among them, a support strip for supporting the vision camera 8 is fixed at the opposing vertical plate body of the L-shaped opposing support plates 7.

[0028] By adopting the above technical solution, the vision camera 8 can be supported at the support strip of the L-shaped opposing support plates 7.

[0029] Among them, a threaded hole is formed in the plate body of the T-shaped connecting plate 12 away from the swivel hole 13, and a bolt is screwed between the threaded hole of the T-shaped connecting plate 12 and the telescopic rod head of the electric push rod 11.

[0030] By adopting the above technical solution, a bolt can be screwed into the threaded hole of the T-shaped connecting plate 12 and the bolt can be screwed into the telescopic rod head of the electric push rod 11, so as to fix the T-shaped connecting plate 12 at the telescopic rod head of the electric push rod 11.

[0031] Among them, a vertical handle is welded to the outside of the bolt body of the swaging bolt 10, and the length of the bolt body of the swaging bolt 10 is greater than the depth of the hole cavity of the swaging hole 9.

[0032] By adopting the above technical solution, the swaging bolt 10 can be screwed into the space between the L-shaped opposing support plates 7 from the swaging hole 9, so as to swage the housing of the vision camera 8.

[0033] Among them, four groups of feet 4 under the top frame 5 are welded at four points, and bolts are screwed between the four groups of leg rods of the feet 4 and the base of the conveyor 1.

[0034] By adopting the above technical solution, the four groups of leg rods of the feet 4 are installed at the base of the conveyor 1 under the top frame 5 for fixation.

[0035] It should be noted that the present utility model is a detection device for processing LED panel lights. After the pressure detection mechanism 3 is arranged at the base of the conveyor 1, the four groups of leg rods of the feet 4 are installed at the base of the conveyor 1 under the top frame 5 of the pressure detection mechanism 3 for fixation. Then, the L-shaped side mounting plate 6 can be locked to one side of the top frame 5 by bolts, and an electric push rod 11 can be installed at the other side frame plate of the top frame 5. Then, a T-shaped connecting plate 12 is installed at the telescopic head of the electric push rod 11, and the multimeter pen 14 is screwed into the screw hole 13 of the T-shaped connecting plate 12 by means of a pen rod provided with a threaded rod wall 15. A certain falling length needs to be reserved for the connecting wire between the multimeter pen 14 and the multimeter to facilitate the falling movement of the multimeter pen 14. The multimeter can be placed at the base of the conveyor 1. Then, the vision camera 8 can be placed between the L-shaped supporting plates 7 for support, and the swivel bolt 10 is screwed in from the swivel hole 9, so that the swivel bolt 10 presses the vision camera 8 between the L-shaped supporting plates 7 in an opposing manner. When the LED panel light is conveyed on the surface of the conveyor belt 2 of the conveyor 1 and passes under the vision camera 8, the vision camera 8 is connected to an external vision recognition device to recognize the positive and negative poles of the wiring seat of the LED panel light. Then, the conveyor 1 controls the conveyor belt 2 to decelerate and stop through an external controller, so that the positive and negative poles of the wiring seat of the LED panel light are just below the multimeter pen 14. The multimeter pen 14 connected to the multimeter can be used for detecting the LED panel light. When the conveyor belt 2 stops, the electric push rod 11 extends the telescopic rod to drive the multimeter pen 14 at the T-shaped connecting plate 12 to fall and insert into the positive and negative poles of the wiring seat of the LED panel light for detection, and after staying in the wiring seat for a few seconds, it is withdrawn upward. Then, the conveyor belt 2 operates normally to continue conveying the LED panel lights and performs sequential detection according to the above steps. Workers can check whether the lamp beads of the LED panel light are lit beside the conveyor 1. If the LED panel light is not lit, the worker manually takes away the LED panel light for repair. At the same time, a manipulator with a vision recognition and imaging function can also be configured at the conveyor 1 to automatically clamp away the unlit LED panel lights, and the lit LED panel lights can be conveyed to the end by the conveyor belt 2 for batch collection.

[0036] It should be noted that the present utility model is a detection device for processing LED panel lights. The components in the present utility model are all components known to those skilled in the art, and their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0037] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A detection device for processing LED panel lights, including a conveyor (1), wherein a conveyor belt (2) for conveying LED panel lights is installed in the machine base of the conveyor (1), and it is characterized in that: It further includes a pressing and inspection mechanism (3). The pressing and inspection mechanism (3) includes a support leg (4), a top frame (5), an L-shaped side mounting plate (6), an L-shaped opposing support plate (7), a vision camera (8), an electric push rod (11), a T-shaped connecting plate (12), and a multimeter pen (14). The support legs (4) welded below the top frame (5) are bolted and locked to the surface of the machine base of the conveyor (1). And an L-shaped side mounting plate (6) is bolted and locked to the surface of the long frame plate on one side of the top frame (5). The L-shaped opposing support plates (7) are symmetrically welded to the outer plate surface of the L-shaped side mounting plate (6) away from the top frame (5). And a vision camera (8) is held between the plates of the L-shaped opposing support plates (7). A swaging hole (9) is formed on the plate surface of the L-shaped opposing support plate (7). And a swaging bolt (10) for swaging the vision camera (8) is screwed into the swaging hole (9). The base of the electric push rod (11) is bolted and locked below the other long frame plate of the top frame (5) away from the L-shaped side mounting plate (6). And a T-shaped connecting plate (12) is bolted and installed at the telescopic rod head of the electric push rod (11) away from its own base. A swiveling hole (13) for swiveling the multimeter pen (14) is formed on the plate surface of the T-shaped connecting plate (12).

2. The inspection device for processing an LED panel light according to claim 1, characterized in that: A threaded rod wall (15) is provided outside the pen rod of the multimeter pen (14). And the multimeter pen (14) is screwed into the swiveling hole (13) with the pen rod at the threaded rod wall (15).

3. An inspection device for processing an LED panel light according to claim 1, characterized in that: A support bar for supporting the vision camera (8) is fixed at the opposing vertical plate body of the L-shaped opposing support plate (7).

4. The inspection device for processing an LED panel lamp according to claim 1, wherein: A threaded hole is formed on the plate surface of the T-shaped connecting plate (12) away from the swiveling hole (13). And a bolt is screwed between the threaded hole of the T-shaped connecting plate (12) and the telescopic rod head of the electric push rod (11).

5. The inspection device for processing an LED panel light according to claim 1, characterized in that: A vertical handle is welded to the outside of the bolt body of the swaging bolt (10). And the length of the bolt body of the swaging bolt (10) is greater than the cavity depth of the swaging hole (9).

6. The inspection device for processing an LED panel lamp according to claim 1, characterized in that: Four groups of support legs (4) are welded at four points below the top frame (5). And bolts are screwed between the four leg rods of the support legs (4) and the machine base of the conveyor (1).

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