Cast aluminum sealed ultracrystalline iron core

By designing the fixed components and sealing structure of the cast aluminum sealed ultramicrocrystalline iron core, the problems of shaking and insufficient sealing of the ultramicrocrystalline iron core during transportation are solved, and the stability and sealing of the iron core are improved, which extends the service life and maintains magnetic properties.

CN223065968UActive Publication Date: 2025-07-04SHANDONG SHENGTE MATAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421583467.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-04
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing ultramicrocrystalline iron cores are prone to shake during transportation, resulting in coil breakage and magnetic field unstable, affecting service life, and at the same time, there is the problem of insufficient sealing.

Method used

A cast aluminum sealed ultramicrocrystalline iron core is designed. Through fixing components and sealing structures, including fixed columns, hydraulic rods, sliding columns, fixing bars, push rods, fixing rings, etc., the stability of the iron core during transportation is ensured, and the sealing properties are improved through sealing rings and protective plates to prevent dust and impurities from entering.

Benefits of technology

It effectively prevents the shaking and wear of the ultra-microcrystalline iron core during transportation, improves service life and sealing, and maintains the stability of magnetic properties.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223065968U_ABST
    Figure CN223065968U_ABST
Patent Text Reader

Abstract

The utility model discloses a cast aluminum sealed ultracrystalline iron core, which particularly relates to the technical field of iron cores and comprises a cast aluminum sealed shell, and a fixing component is mounted on the inner side of the cast aluminum sealed shell. The fixing assembly comprises a fixing column, a hydraulic rod is fixedly connected to the top end of the fixing column, a sliding column is fixedly connected to the top end of the hydraulic rod, and multiple first fixing strips are fixedly connected to the outer side of the sliding column. According to the utility model, the fixing assemblies are arranged, the sliding columns move downwards to drive the plurality of push rods to move outwards, and the plurality of first sliding grooves are used for guiding the fixing rings, so that the plurality of fixing rings can support the inner side of the ultracrystalline iron core body; the ultracrystalline iron core body can be stably fixed in the cast aluminum sealing shell, shaking or displacement in the transportation process can be prevented, potential safety hazards caused by shaking or displacement are reduced, and the service life of the ultracrystalline iron core body is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of iron cores, and more specifically, to a cast aluminum sealed ultra-microcrystalline iron core. Background Art

[0002] Ultra-microcrystalline ferromagnetic materials are a new type of magnetic materials, whose magnetic properties are much higher than those of traditional silicon steel sheets. Therefore, they have broad application prospects in electromagnetic devices such as motors and transformers. Ultra-microcrystalline ferromagnetic materials have excellent properties such as low loss, high magnetic permeability, and high saturation magnetic induction intensity, and can significantly improve the efficiency and performance of devices.

[0003] Since there are certain risks without solid sealing, for the ultra-microcrystalline iron cores used in epoxy resin casting structures, when there is a slight deviation in the buffer layer treatment, resin often penetrates into the iron core, resulting in large fluctuations in the error of the mutual inductor, thus failing to meet the required accuracy of the product. And for the ultra-microcrystalline iron cores used in transformer oil, sometimes there are also large differences between the finished product error value and the semi-finished product control error value, causing great difficulties in semi-finished product control.

[0004] After retrieval, the Chinese patent with the publication number CN214410941U discloses a sealed ultra-microcrystalline iron core. By adding a cast aluminum sealing shell, a central fixing block, a first buffer pad, a second buffer pad, and a sealing mechanism, it can fully meet the requirements of various current mutual inductors used by current mutual inductor manufacturers with epoxy resin as the insulating medium or transformer oil as the insulating medium, and it is more convenient to disassemble the ultra-microcrystalline iron core, and the cast aluminum sealing shell can be opened more quickly.

[0005] When the above-mentioned sealed ultra-microcrystalline iron core is actually used, during transportation, due to the bumpy road surface, the ultra-microcrystalline iron core may shake, causing the outer coil of the ultra-microcrystalline iron core to break, and at the same time affecting the distribution and stability of the magnetic field inside the iron core, reducing the service life of the iron core. Summary of the Utility Model

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a cast aluminum sealed ultra-microcrystalline iron core to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] A cast aluminum sealed ultra-microcrystalline iron core includes a cast aluminum sealing shell, and a fixing component is installed inside the cast aluminum sealing shell;

[0009] The fixing component includes a fixing column, at the top of which a hydraulic rod is fixedly connected. At the top of the hydraulic rod, a sliding column is fixedly connected. On the outer side of the sliding column, a plurality of first fixing bars are fixedly connected. On the outer sides of the plurality of first fixing bars, two push rods are fixedly connected respectively. At one end of each of the plurality of push rods, a second fixing bar is installed inside. On one side of each of the plurality of second fixing bars, a fixing ring is fixedly connected. At the bottom of each of the plurality of fixing rings, a sliding rod is fixedly connected. At the bottom of the inner cavity of the cast aluminum sealed housing, a first sliding groove matching with the sliding rod is provided.

[0010] By adopting the above technical solution: The bottom end of the fixing column is fixedly connected to the inner bottom end of the cast aluminum sealed housing. The bottom end of the hydraulic rod is fixedly connected to the top end of the fixing column. The top end of the hydraulic rod is fixedly connected to the inner bottom end of the sliding column. The plurality of first fixing bars are all fixedly connected to the outer side of the sliding column. One end of each of the plurality of push rods is movably connected to the outer side of the first fixing bar. The other end of each of the plurality of push rods is movably connected to the outer side of the second fixing bar. One side of each of the plurality of second fixing bars is fixedly connected to the fixing ring. The outer sides of the bottom ends of the plurality of sliding rods are all slidably connected to the inside of the first sliding groove. The plurality of first sliding grooves are all opened at the inner bottom end of the cast aluminum sealed housing.

[0011] As a further description of the above technical solution: On the outer sides of the plurality of fixing rings, ultra-microcrystalline core bodies are installed. At the bottom end of the ultra-microcrystalline core body, a placement plate is provided.

[0012] By adopting the above technical solution: The ultra-microcrystalline core bodies are installed on the outer sides of the plurality of fixing rings. The placement plate is arranged at the bottom of the ultra-microcrystalline core body and is fixedly connected to the middle part of the inner side of the cast aluminum sealed housing.

[0013] As a further description of the above technical solution: On the top surface of the placement plate, a plurality of second sliding grooves are opened. In the middle of the top end of the placement plate, a sliding hole is opened.

[0014] By adopting the above technical solution: The plurality of second sliding grooves are all opened on the top surface of the placement plate. The sliding hole is opened in the middle of the top end of the placement plate, and the inside of the sliding hole is slidably connected to the outer side of the sliding column.

[0015] As a further description of the above technical solution: On the outer side of the top end of the ultra-microcrystalline core body, a first sealing ring is installed. At the top of the first sealing ring, a mounting plate is fixedly connected.

[0016] By adopting the above technical solution: The first sealing ring is installed on the top end of the ultra-microcrystalline core body. The top of the first sealing ring is adhesively fixed to the bottom of the mounting plate.

[0017] As a further description of the above technical solution: On the front side of the mounting plate, a plurality of second sealing rings are fixedly connected. Inside each of the plurality of second sealing rings, a fixing screw is installed.

[0018] By adopting the above technical solution: A plurality of second sealing rings are fixedly connected to the front side of the mounting plate, and a plurality of fixing screws are installed inside the second sealing rings.

[0019] As a further description of the above technical solution: Fixing screw holes are installed on the outer sides of the bottoms of the plurality of fixing screws.

[0020] By adopting the above technical solution: The insides of the plurality of fixing screw holes are threadedly connected to the outer sides of the fixing screws.

[0021] As a further description of the above technical solution: A protective plate is installed on the outer side of the super-microcrystalline iron core body, and a plurality of buffer grooves are formed inside the protective plate.

[0022] By adopting the above technical solution: The protective plate is installed on the outer side of the super-microcrystalline iron core body, and the plurality of buffer grooves are all formed inside the protective plate.

[0023] The technical effects and advantages of the present utility model:

[0024] 1. By providing a fixing component, compared with the prior art, when the sliding column moves downward, it drives a plurality of push rods to move outward, and then by using the plurality of first sliding grooves to provide a guiding effect for the fixing rings, a plurality of fixing rings can be used to support the inside of the super-microcrystalline iron core body, which can ensure that the super-microcrystalline iron core body is stably fixed inside the cast aluminum sealing shell, is conducive to preventing shaking or displacement during transportation, reduces potential safety hazards caused by shaking or displacement, and extends the service life of the super-microcrystalline iron core body;

[0025] 2. By providing a first sealing ring, second sealing rings, a protective plate and buffer grooves, compared with the prior art, the first sealing ring and the plurality of second sealing rings can increase the sealing performance inside the cast aluminum sealing shell, prevent dust and impurities in the external air from affecting the super-microcrystalline iron core body, and then by using the protective plate and the plurality of buffer grooves to protect the outer side of the super-microcrystalline iron core body, it can effectively reduce the wear between the super-microcrystalline iron core body and the inside of the cast aluminum sealing shell, and improve the overall performance of the super-microcrystalline iron core body. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0027] Figure 2 It is a schematic diagram of the sliding column structure of the present utility model.

[0028] Figure 3 It is a schematic diagram of the fixing screw structure of the present utility model.

[0029] Figure 4 It is a schematic diagram of the first sealing ring structure of the present utility model.

[0030] Figure 5 Schematic diagram of the second chute structure of the present utility model.

[0031] Figure 6 of the present utility model Figure 1 Schematic diagram of the enlarged view of part A in the present utility model.

[0032] Reference numerals are: 1, cast aluminum sealed housing; 2, fixed column; 3, hydraulic rod; 4, sliding column; 5, first fixing strip; 6, push rod; 7, second fixing strip; 8, fixing ring; 9, sliding rod; 10, first chute; 11, super-microcrystalline iron core body; 12, placement plate; 13, second chute; 14, sliding hole; 15, first sealing ring; 16, mounting plate; 17, second sealing ring; 18, fixing screw; 19, fixing screw hole; 20, protective plate; 21, buffer groove. Specific embodiments

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0034] An embodiment of the present application discloses a cast aluminum sealed super-microcrystalline iron core, including a cast aluminum sealed housing 1, and a fixing component is installed inside the cast aluminum sealed housing 1;

[0035] The fixing component includes a fixed column 2, the top of the fixed column 2 is fixedly connected to a hydraulic rod 3, the top of the hydraulic rod 3 is fixedly connected to a sliding column 4, a plurality of first fixing strips 5 are fixedly connected to the outside of the sliding column 4, two push rods 6 are fixedly connected to the outside of each of the plurality of first fixing strips 5, a second fixing strip 7 is installed inside one end of each of the plurality of push rods 6, a fixing ring 8 is fixedly connected to one side of each of the plurality of second fixing strips 7, a sliding rod 9 is fixedly connected to the bottom of each of the plurality of fixing rings 8, and a first chute 10 matching the sliding rod 9 is arranged at the bottom of the inner cavity of the cast aluminum sealed housing 1. By using the mounting plate 16 to squeeze the sliding column 4 downward, the sliding column 4 squeezes the hydraulic rod 3 to move downward, thereby driving the plurality of push rods 6 to move outward, and the plurality of push rods 6 all push the fixing ring 8 to expand outward through the second fixing strip 7, so that the plurality of fixing rings 8 can support and fix the inside of the super-microcrystalline iron core body 11.

[0036] Refer to Figure 5As shown, super-microcrystalline core bodies 11 are installed on the outer sides of multiple fixing rings 8. An installation plate 12 is arranged at the bottom end of the super-microcrystalline core body 11. Multiple second sliding grooves 13 are formed on the top surface of the installation plate 12. A sliding hole 14 is formed in the middle of the top end of the installation plate 12. Multiple sliding rods 9 slide inside the second sliding grooves 13, facilitating the support of the multiple fixing rings 8 to support and fix the inner side of the super-microcrystalline core body 11. The sliding hole 14 allows the sliding column 4 to telescopically move inside the cast aluminum sealing shell 1.

[0037] Referring to Figure 3 and 4 As shown, a first sealing ring 15 is installed on the outer side of the top end of the super-microcrystalline core body 11. An installation plate 16 is fixedly connected to the top of the first sealing ring 15. Multiple second sealing rings 17 are fixedly connected to the front side of the installation plate 16. Fixing screws 18 are installed inside the multiple second sealing rings 17. Fixing screw holes 19 are installed on the outer sides of the bottom ends of the multiple fixing screws 18. The first sealing ring 15 and the multiple second sealing rings 17 can increase the sealing performance of the cast aluminum sealing shell 1, effectively preventing dust in the external air from entering the inside of the cast aluminum sealing shell 1.

[0038] Referring to Figure 1 As shown, a protection plate 20 is installed on the outer side of the super-microcrystalline core body 11. Multiple buffer grooves 21 are formed inside the protection plate 20. The buffer grooves 21 can provide protection on the outer side of the super-microcrystalline core body 11, effectively protecting the outer side coil of the super-microcrystalline core body 11, preventing wear between the outer side of the super-microcrystalline core body 11 and the inner wall of the cast aluminum sealing shell 1, and maintaining the stability of the magnetic properties of the super-microcrystalline core body 11.

[0039] Working principle of the present utility model: The present utility model designs a cast aluminum sealed super-microcrystalline core, and the specific structure is as shown in the attached Figure 1-6As shown, in this technical solution, through the mutual cooperation between various structures, first, the super-microcrystalline iron core body 11 is placed on the placement plate 12, and then the installation plate 16 is closed. By threading a plurality of fixing screws 18 into the internal threads of the fixing screw holes 19, the installation plate 16 can be sealed with the inner top end of the cast aluminum sealing shell 1. A plurality of second sealing rings 17 can seal the connection between the fixing screws 18 and the fixing screw holes 19, effectively preventing air or dust from entering the inside of the cast aluminum sealing shell 1 through the gaps. When the installation plate 16 is closed, it will drive the first sealing ring 15 to fit on the top of the super-microcrystalline iron core body 11, facilitating the protection of the top of the super-microcrystalline iron core body 11. When the plurality of fixing screws 18 drive the installation plate 16 to move downward, the middle part of the bottom end of the installation plate 16 presses downward on the sliding column 4, causing the sliding column 4 to press downward on the hydraulic rod 3 through the sliding hole 14, so that the sliding column 4 can move downward. While the sliding column 4 moves downward, one end of a plurality of first fixing bars 5 is movably connected to the outer side of the push rod 6, enabling a plurality of first fixing bars 5 to push the push rod 6 to move outward. By using the other ends of a plurality of push rods 6 to be movably connected to the outer side of the second fixing bar 7, a plurality of push rods 6 can push the fixing ring 8 to move outward through the second fixing bar 7. A plurality of fixing rings 8 drive the bottom ends of the sliding rods 9 to slide inside the first sliding grooves 10, and the plurality of first sliding grooves 10 provide a guiding function for the movement of the fixing rings 8, facilitating the outward expansion of a plurality of fixing rings 8 inside the super-microcrystalline iron core body 11, enabling the super-microcrystalline iron core body 11 to be stably fixed and enhancing the stability inside the super-microcrystalline iron core body 11.

[0040] Among them, in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments of the present disclosure are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0041] The content not described in detail in the specification belongs to the well-known prior art to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, since the electrical control components not mentioned belong to the prior art, they are not shown in the figure and will not be described here;

[0042] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A cast aluminum sealed super-microcrystalline iron core, comprising a cast aluminum sealed housing (1), characterized in that: A fixing component is installed inside the cast aluminum sealed housing (1); The fixing component includes a fixing column (2), a hydraulic rod (3) is fixedly connected to the top of the fixing column (2), a sliding column (4) is fixedly connected to the top of the hydraulic rod (3), a plurality of first fixing strips (5) are fixedly connected to the outside of the sliding column (4), two push rods (6) are fixedly connected to the outside of each of the plurality of first fixing strips (5), a second fixing strip (7) is installed inside one end of each of the plurality of push rods (6), a fixing ring (8) is fixedly connected to one side of each of the plurality of second fixing strips (7), a sliding rod (9) is fixedly connected to the bottom of each of the plurality of fixing rings (8), and a first sliding groove (10) matching the sliding rod (9) is arranged at the bottom of the inner cavity of the cast aluminum sealed housing (1).

2. The cast aluminum sealed super-microcrystalline iron core according to claim 1, characterized in that: A super-microcrystalline iron core body (11) is installed outside each of the plurality of fixing rings (8), and a placement plate (12) is arranged at the bottom end of the super-microcrystalline iron core body (11).

3. The cast aluminum sealed super-microcrystalline iron core according to claim 2, wherein: A plurality of second sliding grooves (13) are formed on the top surface of the placement plate (12), and a sliding hole (14) is formed in the middle of the top end of the placement plate (12).

4. The cast aluminum sealed super-microcrystalline iron core according to claim 2, wherein: A first sealing ring (15) is installed outside the top end of the super-microcrystalline iron core body (11), and a mounting plate (16) is fixedly connected to the top of the first sealing ring (15).

5. The cast aluminum sealed super-microcrystalline iron core according to claim 4, characterized in that: A plurality of second sealing rings (17) are fixedly connected to the front side of the mounting plate (16), and a fixing screw (18) is installed inside each of the plurality of second sealing rings (17).

6. The cast aluminum sealed super-microcrystalline iron core according to claim 5, characterized in that: A fixing screw hole (19) is installed outside the bottom end of each of the plurality of fixing screws (18).

7. The cast aluminum sealed super-microcrystalline iron core according to claim 2, wherein: A protective plate (20) is installed outside the super-microcrystalline iron core body (11), and a plurality of buffer grooves (21) are formed inside the protective plate (20).

Citation Information

Patent Citations

  • Cast aluminum sealing ultracrystalline iron core

    CN214410941U