Automatic wire harness processing equipment

By setting up the linked first and second alarm lights on the online harness automatic processing equipment, the rapid positioning of the faulty station is achieved, the problem of one after another in the existing technology is solved, and the positioning efficiency is improved.

CN223066604UActive Publication Date: 2025-07-04JIANGSU BOZHIWANG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422132387.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-04
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When problems arise in existing automatic wiring harness processing equipment, protective doors need to be opened one by one for inspection, resulting in low positioning efficiency of faulty stations.

Method used

The first alarm light is installed on each station on the equipment skeleton, and a second alarm light linked to it is provided on the door body on the housing. When there is a problem with the station, the two work in a coordinated manner to quickly locate the fault station.

Benefits of technology

It improves the positioning efficiency of the faulty station and reduces the inspection time of maintenance personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire harness processing, in particular to wire harness automatic processing equipment, which comprises an equipment framework, a plurality of wire harnesses, a plurality of wire harnesses, a plurality of wire harnesses and a plurality of wire harnesses, the shell covers the framework equipment, a plurality of door bodies which are opened or closed towards the stations are arranged on the shell, and each door body corresponds to at least two stations; wherein each station is provided with a first alarm lamp, each door body is provided with a second alarm lamp, and the second alarm lamp on the door body is linked with the first alarm lamp on the corresponding station in the door body. Through the arrangement, when the first alarm lamp on a certain station on the equipment framework works, the second alarm lamp on the corresponding door body also works, so that maintenance personnel can quickly position a fault station, and the positioning efficiency of the fault station is improved compared with a mode of opening a cabin door for checking one by one in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness processing, in particular to an automatic wire harness processing device. Background Art

[0002] An automatic wire harness processing device refers to an automatic processing device for cutting the insulating skin at the end of a wire harness, turning over and cutting the shielding net, and crimping the center pin and the outer conductor. It is usually arranged with multiple processing stations in a production line manner, and the wire harness is sequentially transferred to each station in the production line direction through a carrier of the wire harness for sequential processing to achieve automatic processing of the cable end.

[0003] In the related art, for an automatic wire harness processing device with more stations, the internal stations are protected by a protective door arranged on the outer shell. However, currently, only a single total alarm lamp is arranged on the automatic wire harness processing device. When a problem occurs in the device, the total alarm lamp emits a light alarm. The maintenance personnel stop the device, and then open the protective door on the outer shell to repair the internal stations.

[0004] However, the inventor finds that the above-mentioned maintenance method has low working efficiency and requires checking each station one by one to find the station with problems. Summary of the Utility Model

[0005] In view of at least one of the above technical problems, the utility model provides an automatic wire harness processing device, and an improved structure is adopted to realize rapid positioning of a faulty station.

[0006] According to a first aspect of the utility model, there is provided an automatic wire harness processing device, comprising:

[0007] A device skeleton, on which a plurality of stations are arranged along the production line direction;

[0008] A housing, covering the skeleton device, and the housing has a plurality of door bodies that open or close towards the stations, and each door body corresponds to at least two of the stations;

[0009] Wherein, each station has a first alarm lamp, and each door body has a second alarm lamp, and the second alarm lamp on the door body is linked with the first alarm lamp on the corresponding station inside the door body.

[0010] In some embodiments of the utility model, the second alarm lamp is configured to work when any one of the first alarm lamps on the corresponding stations inside the door body where it is located works.

[0011] In some embodiments of the utility model, the first alarm lamp and the second alarm lamp adopt monochromatic indicator lamps or multi-color indicator lamps.

[0012] In some embodiments of the present utility model, when the first warning light and the second warning light are working, they give warnings in a constantly-on or flashing manner.

[0013] In some embodiments of the present utility model, the first warning light and the second warning light are any one of a buzzer warning light, a rotating warning light, an LED strip warning light, or a digital display warning light.

[0014] In some embodiments of the present utility model, the second warning light on the door body is linked to the first warning light at the corresponding station inside the door body in a wired or wireless manner.

[0015] In some embodiments of the present utility model, a wire harness carrier is further provided on the equipment frame. The wire harness carrier is used for clamping the wire harness to be processed and moving it sequentially between each station. A direction indicator light is further provided on the housing for indicating the processing flow direction.

[0016] In some embodiments of the present utility model, the direction indicator light is in the shape of an arrow.

[0017] In some embodiments of the present utility model, a plurality of direction indicator lights are arranged at intervals along the processing flow direction on the housing. The flashing sequence of the plurality of direction indicator lights is the same as the processing flow direction.

[0018] In some embodiments of the present utility model, a wire harness placement groove is further provided at the front end of the housing. The wire harness placement groove includes a groove body and a mounting plate connected to one side wall of the groove body. The mounting plate is fixed on the housing.

[0019] The beneficial effects of the present utility model are as follows: Through the linkage between the first warning light installed at each station on the equipment frame and the second warning light provided on the door body of the housing, when the first warning light at a certain station on the equipment frame is working, the second warning light on the corresponding door body also works, so that the maintenance personnel can quickly locate the faulty station, which improves the location efficiency of the faulty station compared with the method of opening the hatch and checking one by one in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a schematic structural diagram of the wire harness automatic processing equipment in the embodiment of the present utility model;

[0022] Figure 2 It is a schematic structural diagram of the wire harness automatic processing equipment in the embodiment of the present utility model;

[0023] Figure 3 It is a schematic diagram of the linkage structure between the second warning light and the first warning light in the embodiment of the present utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the direction indicator light in the embodiment of the present utility model;

[0025] Figure 5 It is a schematic diagram of the structure of another form of the direction indicator light in the embodiment of the present utility model;

[0026] Figure 6 It is a schematic diagram of the structure of the wire groove in the prior art in the embodiment of the present utility model;

[0027] Figure 7 It is a schematic diagram of the structure of the wire harness placement groove in the embodiment of the present utility model. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be a middle element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0031] As Figures 1 to 5 shown, the wire harness automatic processing equipment includes an equipment skeleton 1 and a housing 2, as Figure 1As shown in the figure, a plurality of workstations 11 are arranged along the pipeline direction on the equipment framework 1. It should be noted here that the equipment framework 1 can be formed by welding or screwing profiles. The workstations 11 are fixed on the equipment framework 1. The workstations 11 are used for processing wire harnesses, such as various workstations 11 for wire feeding, cutting, stripping, crimping, etc. The workstations 11 for the above-mentioned wire harness processing are prior arts, and their specific structures and working principles will not be elaborated here. The housing 2 covers the framework equipment, and there are several doors 21 on the housing 2 that open or close towards the workstations 11. Each door 21 corresponds to at least two workstations 11; as Figure 1 As shown in the figure, the housing 2 is used to protect the inside of the equipment framework 1 and can also prevent the wire harness automatic processing equipment from causing damage to external personnel. When the door 21 is opened, corresponding maintenance can be carried out on each workstation 11 inside.

[0032] In an embodiment of the present invention, each workstation 11 is provided with a first alarm lamp 11a, and each door 21 is provided with a second alarm lamp 21a. The second alarm lamp 21a on the door 21 is linked with the first alarm lamp 11a on the corresponding workstation 11 inside the door 21. Specifically, as Figure 2 As shown in the figure, when a certain workstation 11 fails, the first alarm lamp 11a on this workstation 11 works, and at the same time, the second alarm lamp 21a on the door 21 corresponding to this workstation 11 works. When the maintenance personnel conduct a troubleshooting, they can clearly know that the workstation 11 inside the second alarm lamp 21a on the door 21 has failed. Therefore, after opening the corresponding door 21, the corresponding faulty workstation 11 can be found.

[0033] In the above embodiment, through the linkage between the first alarm lamp 11a installed on each workstation 11 on the equipment framework 1 and the second alarm lamp 21a set on the door 21 of the housing 2, when the first alarm lamp 11a of a certain workstation 11 on the equipment framework 1 works, the second alarm lamp 21a on the corresponding door 21 also works. As a result, the maintenance personnel can quickly locate the faulty workstation 11, which improves the location efficiency of the faulty workstation 11 compared with the method of opening the hatch and checking one by one in the prior art.

[0034] Based on the above embodiments, in the embodiments of the present invention, the term "linkage" means that the second alarm lamp 21a is configured to operate when any one of the first alarm lamps 11a on the corresponding work station 11 within the door body 21 where it is located operates. Of course, it should be noted here that there are many ways to link the first alarm lamps 11a on multiple work stations 11 within the door body 21 with the second alarm lamp 21a on the door body 21. For example, the first alarm lamp 11a on the work station 11 and the second alarm lamp 21a on the door body 21 can be connected in parallel on the same power line. When one first alarm lamp 11a is activated, current flows through the entire line, and the second alarm lamp 21a is also lit; or as Figure 2 shown in, a controller can be set, and the control logic can be set to control the second alarm lamp 21a to light up when at least one of the first alarm lamps 11a lights up, etc. Or sensors can also be set to detect the operation of the first alarm lamp 11a. This is prior art and will not be introduced in detail here.

[0035] In the embodiments of the present invention, there are various forms of alarm lamps. For example, the first alarm lamp 11a and the second alarm lamp 21a can be any one of a buzzer alarm lamp, a rotating alarm lamp, an LED strip alarm lamp, or a digital display alarm lamp. The lights and working modes of the alarm lamps also have various types. In the embodiments of the present invention, the first alarm lamp 11a and the second alarm lamp 21a use monochromatic indicator lamps or multicolor indicator lamps. The first alarm lamp 11a and the second alarm lamp 21a use a constant-on or flashing mode to give an alarm when working. In the embodiments of the present invention, the electrical connection methods of the first alarm lamp 11a and the second alarm lamp 21a also have various types. The second alarm lamp 21a on the door body 21 and the first alarm lamp 11a on the corresponding work station 11 within the door body 21 are linked in a wired or wireless manner. Those skilled in the art can make a choice according to needs.

[0036] Please continue to refer to Figure 1 , in the embodiments of the present invention, the equipment skeleton 1 also has a wire harness carrier 12. The wire harness carrier 12 is used to clamp the wire harness to be processed and move successively between each work station 11. The housing 2 also has a direction indicator lamp 22 for indicating the processing flow direction. Since it is not convenient to know the internal wire harness processing direction from the outside when the door body 21 of the housing 2 is closed, through the setting of the direction indicator lamp 22, it is convenient to know the internal wire harness processing flow direction.

[0037] In the embodiments of the present invention, the shape of the direction indicator lamp 22 has various structural forms. As Figure 4 shown in, the direction indicator lamp 22 is in the shape of an arrow. Here, for the arrow shape, two arrows can be set, pointing in opposite directions. Just light the direction indicator lamp 22 in the corresponding direction according to the moving direction of the wire harness carrier 12; or asFigure 5 As shown in Figure 5 , a plurality of direction indicating lights 22 are arranged at intervals along the assembly line direction on the housing 2, and the flashing sequence of the plurality of direction indicating lights 22 is the same as the processing flow direction of the assembly line. In this way, the processing flow direction of the wire harness is determined by the flashing sequence of the direction indicating lights 22, which is convenient for external staff to know the starting and ending directions of the wire harness automatic processing equipment.

[0038] As Figure 6 shown in Figure 6 , if there is a problem during the wire harness processing, the wire harness needs to be placed in the wire groove; or after the wire harness processing is completed, the wire harness also needs to be placed in the wire groove. Most of the existing wire grooves are supported by support legs and fixed at the front end of the housing 2. However, this structural form of the wire groove will occupy the bottom space, which is inconvenient for the operator to stand and move. In the embodiment of the present invention, the wire groove is also improved. As Figure 1 and Figure 7 shown in Figure 1 and Figure 7 , the front end of the housing 2 also has a wire harness placement groove 23. The wire harness placement groove 23 includes a groove body 23a and a mounting plate 23b connected to one side wall of the groove body 23a. The mounting plate 23b is fixed on the housing 2. Through the setting of the mounting plate 23b, the bottom of the wire groove is suspended, thus leaving the bottom space, which is convenient for the operator to move in front of the wire harness placement groove 23, and at the same time saves the cost of the equipment.

[0039] Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic wire harness processing device, characterized in that, Including: A device skeleton, on which a plurality of workstations are arranged along the assembly line direction; A housing, covering the skeleton device, and several doors that open or close towards the workstations are provided on the housing, and each door corresponds to at least two of the workstations; Wherein, a first alarm lamp is provided on each of the workstations, and a second alarm lamp is provided on each of the doors, and the second alarm lamp on the door is linked with the first alarm lamp on the corresponding workstation within the door.

2. The wire harness automatic processing equipment according to claim 1, characterized in that The second alarm lamp is configured to work when any one of the first alarm lamps on the corresponding workstation within the door where it is located works.

3. The wire harness automatic processing equipment according to claim 1, characterized in that, The first alarm lamp and the second alarm lamp adopt single-color indicator lamps or multi-color indicator lamps.

4. The automatic wire harness processing equipment according to claim 2, characterized in that When the first alarm lamp and the second alarm lamp work, they alarm in a constant-on or flashing manner.

5. The automatic wire harness processing equipment according to claim 1, characterized in that, The first alarm lamp and the second alarm lamp are any one of a buzzer alarm lamp, a rotating alarm lamp, an LED strip alarm lamp or a digital display alarm lamp.

6. The wire harness automatic processing equipment according to claim 1, characterized in that, The second alarm lamp on the door is linked with the first alarm lamp on the corresponding workstation within the door in a wired or wireless manner.

7. The wire harness automatic processing equipment according to claim 1, characterized in that A wire harness carrier is further provided on the device skeleton, and the wire harness carrier is used for clamping the wire harness to be processed and moving it between the workstations in sequence. A direction indicator lamp is further provided on the housing for indicating the processing flow direction.

8. The automatic wire harness processing equipment according to claim 7, characterized in that, The direction indicator lamp is in the shape of an arrow.

9. The automatic processing equipment for wire harnesses according to claim 7, wherein, A plurality of the direction indicator lamps are arranged at intervals along the assembly line direction on the housing, and the flashing sequence of the plurality of direction indicator lamps is the same as the processing flow direction.

10. The wire harness automatic processing equipment according to claim 1, characterized in that, A wire harness placement groove is further provided at the front end of the housing. The wire harness placement groove includes a groove body and a mounting plate connected to one side wall of the groove body, and the mounting plate is fixed on the housing.