Puffed cornflake tabletting machine
By setting up components such as scrapers, inclined plates in the corn flake press, the molding problem caused by the attachment of corn flakes to the press roller is solved, and the uniform pressure of corn flakes is achieved and product quality is improved.
Patent Information
- Application Number
- CN202422360031.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
During the processing of existing corn flake presses, corn flakes may adhere to the pressing roller, affecting the molding quality and the overall quality of the product.
By setting a combination design of scraper, inclined plate, partition plate, protective box, drive mechanism, internal gear, third gear, feed groove and through groove in the tablet press, scraping and collecting materials attached to the press roller are achieved to avoid the different thickness and shape of subsequent processing of corn flakes.
It effectively avoids the problems of different thickness and shape of corn flakes and improves the overall quality of the product.
Smart Images

Figure CN223067914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cornflake tablet presses, in particular to an expanded cornflake tablet press. Background Art
[0002] China's feed industry is a new industry. Classified by meeting the animal nutrition needs level, feed products can be divided into: complete formulated feed, concentrated feed, and premixed feed. The processing of feed is inseparable from crops, and crop processing into feed requires tableting.
[0003] In the processing of existing cornflake tablet presses, cornflakes may adhere to the pressure rollers, which not only affects the forming quality of the cornflakes but also may cause the thickness of the subsequent processed cornflakes to be inconsistent, affecting the overall quality of the product.
[0004] Therefore, it is necessary to provide an expanded cornflake tablet press to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an expanded cornflake tablet press. Through the settings of a scraper, an inclined plate, and a through groove, it is convenient to scrape the materials adhering to the pressure rollers, avoiding the thickness and shape of the subsequent processed cornflakes from being inconsistent and affecting the overall quality of the product.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: An expanded cornflake tablet press, including a machine body, a rotating column and a rotating shaft are rotatably installed inside the machine body, pressure rollers are sleeved on the outer walls of the rotating column and the rotating shaft respectively, the two pressure rollers are fixedly connected to the rotating column and the rotating shaft respectively, the two pressure rollers are in contact with each other, a driving mechanism is arranged on the side wall of the machine body, both ends of one of the rotating columns penetrate through the two side walls of the machine body, one end of the rotating column is in transmission connection with the driving mechanism, a third gear is sleeved on the other end of the rotating column, the third gear is fixedly connected to the rotating column, an internal gear is rotatably installed on one side of the machine body close to the third gear, the internal gear is meshed with the third gear, a partition plate is sleeved on the outer wall of the internal gear, the partition plate is fixedly connected to the internal gear, a plurality of protective boxes are fixedly connected inside the partition plate, scrapers are fixedly connected to both sides inside the machine body, and one side of the scraper is in contact with the pressure roller.
[0007] By adopting the above technical solution, through the settings of the scraping plate, inclined plate, partition plate, protective box, driving mechanism, internal gear, third gear, feeding groove and through groove, it is convenient to scrape the materials attached to the pressing roller, avoiding the uneven thickness and shape of the corn flakes in subsequent processing and affecting the overall quality of the product; the materials on the inclined plate are collected between the two partition plates in the protective box through the through groove. Under the action of the driving mechanism, internal gear and third gear, the protective box is driven to rotate. When encountering the feeding groove, since the inner wall of the protective box is inclined, the scraped materials are driven to enter the machine body through the feeding groove and are moved between the two pressing rollers by the scraping plate for flaking.
[0008] A further setting of the present utility model is that inclined plates are fixedly connected to the inner parts on both sides of the machine body, and the two inclined plates are respectively located below the two pressing rollers.
[0009] By adopting the above technical solution, it is convenient to collect the scraped materials on the inclined plate.
[0010] A further setting of the present utility model is that the driving mechanism includes a first gear. An installation box is fixedly installed on the side wall of the machine body. The first gear is located inside the installation box. One end of the rotating column is rotatably connected to the inner wall of the installation box. The first gear is sleeved on the outer wall of the rotating column and is fixedly connected to the rotating column.
[0011] By adopting the above technical solution, it is convenient to drive the pressing roller to flake the corn flakes, and at the same time, it can drive the protective box to rotate and put the materials between the two partitions into the machine body again for flaking.
[0012] A further setting of the present utility model is that one end of the rotating shaft penetrates through the side wall of the machine body and is rotatably connected to the inner wall of the installation box. A second gear is sleeved on the outer wall of the rotating shaft and is fixedly connected to the rotating shaft. The second gear meshes with the first gear.
[0013] By adopting the above technical solution, it is convenient to drive the pressing roller to flake the corn flakes.
[0014] A further setting of the present utility model is that a motor is fixedly installed on the outer wall of the installation box. The output end of the motor penetrates through the side wall of the installation box and is fixedly connected to one end of the rotating column close to the first gear.
[0015] By adopting the above technical solution, it is convenient to drive the first gear and the second gear to rotate, thereby flaking the corn flakes. At the same time, it can also drive the third gear to rotate. Under the action of the internal gear, the protective box is driven to rotate and put the materials between the two partitions into the machine body again for flaking.
[0016] A further setting of the present utility model is that two feeding slots are provided on the side wall of the machine body, two through slots are provided on the side wall of the machine body, the two through slots are arranged oppositely, a feeding port is provided at the top of the machine body, and a discharging port is provided at the bottom of the machine body.
[0017] By adopting the above technical solution, it is convenient to move the scraped materials into the protective box, and under the action of the third gear and the internal gear, the materials in the protective box are then put into the machine body.
[0018] A further setting of the present utility model is that two inclined blocks are fixedly installed inside the machine body, and the two inclined blocks are respectively located on both sides of the discharging port.
[0019] By adopting the above technical solution, it is convenient to export the tableted materials from the machine body.
[0020] In summary, the present utility model has the following beneficial effects: Through the settings of the scraper, inclined plate, partition plate, protective box, driving mechanism, internal gear, third gear, feeding slot and through slot, it is convenient to scrape the materials attached to the pressing roller, avoiding the uneven thickness and shape of the corn flakes in the subsequent processing, which affects the overall quality of the product; The materials on the inclined plate are collected into the protective box between the two partition plates through the through slot. Under the action of the driving mechanism, internal gear and third gear, the protective box is driven to rotate. When encountering the feeding slot, since the inner wall of the protective box is inclined, the scraped materials are driven to enter the machine body through the feeding slot and are moved between the two pressing rollers for pressing under the action of the scraper. Description of the Drawings
[0021] Figure 1 It is a three-dimensional structure diagram of the present utility model;
[0022] Figure 2 It is a three-dimensional structure diagram of another perspective of the present utility model;
[0023] Figure 3 It is a partial three-dimensional structure diagram of the present utility model;
[0024] Figure 4 It is a partial cross-sectional structure diagram of the present utility model;
[0025] Figure 5 It is a three-dimensional structure diagram of the first gear, second gear and internal gear of the present utility model;
[0026] Figure 6 It is a three-dimensional structure diagram of the protective box, internal gear and third gear of the present utility model.
[0027] In the figure: 1, the body; 2, the motor; 3, the mounting box; 4, the first gear; 5, the second gear; 6, the pressing roller; 7, the rotating column; 8, the third gear; 9, the internal gear; 10, the partition plate; 11, the protective box; 12, the feeding port; 13, the scraper; 14, the inclined plate; 15, the inclined block; 16, the through groove; 17, the discharging port; 18, the rotating shaft; 19, the feeding groove. Detailed implementation manner
[0028] The following will further describe the present invention in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] Please refer to Figures 1 to 5, in the embodiment of the present utility model, an extruded corn chip tablet press includes a machine body 1. A rotating column 7 and a rotating shaft 18 are rotatably installed inside the machine body 1. Pressing rollers 6 are sleeved on the outer walls of the rotating column 7 and the rotating shaft 18 respectively. The two pressing rollers 6 are fixedly connected to the rotating column 7 and the rotating shaft 18 respectively. The two pressing rollers 6 are in contact with each other. A driving mechanism is arranged on the side wall of the machine body 1. Both ends of one of the rotating columns 7 penetrate through the two side walls of the machine body 1. One end of the rotating column 7 is in transmission connection with the driving mechanism. A third gear 8 is sleeved on the other end of the rotating column 7. The third gear 8 is fixedly connected to the rotating column 7. An internal gear 9 is rotatably installed on one side of the machine body 1 close to the third gear 8. The internal gear 9 meshes with the third gear 8. A partition plate 10 is sleeved on the outer wall of the internal gear 9. The partition plate 10 is fixedly connected to the internal gear 9. A plurality of protective boxes 11 are fixedly connected inside the partition plate 10. Scrapers 13 are fixedly connected to both sides inside the machine body 1. One side of the scraper 13 is in contact with the pressing roller 6; during use, the material is put into the feeding port 12. The motor 2 is started. The output end of the motor 2 drives the rotating column 7 to rotate, thereby driving the first gear 4 to rotate, further driving the second gear 5 to rotate, and further driving the rotating shaft 18 to rotate, so that the two pressing rollers 6 press the material. The material after pressing is discharged from the discharge port 17. If the material adheres to the pressing roller 6, when the pressing roller 6 continues to rotate, under the action of the top scraper 13, the material on the surface of the pressing roller 6 is scraped off. The scraped material falls onto the inclined plate 14. Since the inclined plate 14 is inclined, the scraped material falls through the through groove 16 between the two partition plates 10. Then the rotating column 7 drives the third gear 8 to rotate, thereby driving the internal gear 9 to rotate, so that the protective box 11 rotates, and further driving the scraped material to enter the machine body 1 through the feeding groove 19. Under the action of the scraper 13, it moves between the two pressing rollers 6 for pressing; through the settings of the scraper 13, the inclined plate 14, the partition plate 10, the protective box 11, the driving mechanism, the internal gear 9, the third gear 8, the feeding groove 19 and the through groove 16, it is convenient to scrape off the material adhering to the pressing roller 6, avoiding the thickness and shape of the subsequent processed corn chips from being inconsistent, which affects the overall quality of the product; the material on the inclined plate 14 is collected between the two partition plates 10 in the protective box 11 through the through groove 16. Under the action of the driving mechanism, the internal gear and the third gear 8, the protective box 11 is driven to rotate. When encountering the feeding groove 19, since the inner wall of the protective box 11 is inclined, the scraped material is driven to enter the machine body 1 through the feeding groove 19. Under the action of the scraper 13, it moves between the two pressing rollers 6 for pressing.
[0030] In this embodiment, preferably, inclined plates 14 are fixedly connected to both sides inside the machine body 1. The two inclined plates 14 are respectively located below the two pressing rollers 6. There is a certain gap between the inclined plate 14 and the pressing roller 6; it is convenient to collect the scraped material on the inclined plate 14.
[0031] In this embodiment, preferably, the driving mechanism includes a first gear 4. An installation box 3 is fixedly installed on the side wall of the machine body 1. The first gear 4 is located inside the installation box 3. One end of the rotating column 7 is rotatably connected to the inner wall of the installation box 3. The first gear 4 is sleeved on the outer wall of the rotating column 7 and fixedly connected to the rotating column 7; it is convenient to drive the pressing roller 6 to press the corn flakes, and at the same time, it can drive the protective box 11 to rotate, and put the materials between the two partitions into the machine body 1 again for pressing.
[0032] In this embodiment, preferably, one end of the rotating shaft 18 penetrates the side wall of the machine body 1 and is rotatably connected to the inner wall of the installation box 3. A second gear 5 is sleeved on the outer wall of the rotating shaft 18 and fixedly connected to the rotating shaft 18. The second gear 5 meshes with the first gear 4; it is convenient to drive the pressing roller 6 to press the corn flakes.
[0033] In this embodiment, preferably, a motor 2 is fixedly installed on the outer wall of the installation box 3. The output end of the motor 2 penetrates the side wall of the installation box 3 and is fixedly connected to one end of the rotating column 7 close to the first gear 4; it is convenient to drive the first gear 4 and the second gear 5 to rotate, thereby pressing the corn flakes. At the same time, it can also drive the third gear 8 to rotate. Under the action of the internal gear 9, it drives the protective box 11 to rotate, and puts the materials between the two partitions into the machine body 1 again for pressing.
[0034] In this embodiment, preferably, two feeding grooves 19 are formed in the side wall of the machine body 1. Two through grooves 16 are formed in the side wall of the machine body 1. The two through grooves 16 are arranged oppositely. An inlet 12 is formed in the top of the machine body 1, and an outlet 17 is formed in the bottom of the machine body 1; it is convenient to move the scraped materials into the protective box 11, and under the action of the third gear 8 and the internal gear 9, put the materials in the protective box 11 into the machine body 1 again.
[0035] In this embodiment, preferably, two inclined blocks 15 are fixedly installed inside the machine body 1. The two inclined blocks 15 are respectively located on both sides of the outlet 17; it is convenient to export the pressed materials from the machine body 1.
[0036] Working principle: When in use, the material is put into the feeding port 12. The motor 2 is started, and the output end of the motor 2 drives the rotating column 7 to rotate, thereby driving the first gear 4 to rotate, further driving the second gear 5 to rotate, and further driving the rotating shaft 18 to rotate, so that the two pressing rollers 6 press the material into tablets. The material after tablet pressing is discharged from the discharge port 17. If the material adheres to the pressing rollers 6, when the pressing rollers 6 continue to rotate, under the action of the top scraper 13, the material on the surface of the pressing rollers 6 is scraped off. The scraped-off material falls onto the inclined plate 14. Since the inclined plate 14 is inclined, the scraped-off material falls through the through groove 16 between the two partition plates 10 from the inclined plate 14. Then the rotating column 7 drives the third gear 8 to rotate, further driving the internal gear 9 to rotate, so that the protective box 11 rotates. When encountering the feeding groove 19, since the inner wall of the protective box 11 is inclined, the scraped-off material is driven to enter the machine body 1 through the feeding groove 19 and is moved between the two pressing rollers 6 for tablet pressing under the action of the scraper 13.
[0037] The above is only the preferred embodiment of the present invention. Therefore, all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. An extruded cornflake press, comprising a machine body (1), characterized in that: A rotating column (7) and a rotating shaft (18) are rotatably installed inside the machine body (1). Pressing rollers (6) are sleeved on the outer walls of the rotating column (7) and the rotating shaft (18). The two pressing rollers (6) are fixedly connected to the rotating column (7) and the rotating shaft (18) respectively. The two pressing rollers (6) are in contact with each other. A driving mechanism is arranged on the side wall of the machine body (1). Both ends of one of the rotating columns (7) penetrate through the two side walls of the machine body (1). One end of the rotating column (7) is in transmission connection with the driving mechanism. A third gear (8) is sleeved on the other end of the rotating column (7). The third gear (8) is fixedly connected to the rotating column (7). An internal gear (9) is rotatably installed on one side of the machine body (1) close to the third gear (8). The internal gear (9) is meshed with the third gear (8). A partition plate (10) is sleeved on the outer wall of the internal gear (9). The partition plate (10) is fixedly connected to the internal gear (9). A plurality of protective boxes (11) are fixedly connected inside the partition plate (10). Scraping plates (13) are fixedly connected to both inner sides of the machine body (1). One side of the scraping plate (13) is in contact with the pressing roller (6).
2. The puffed corn chip press according to claim 1, wherein: Inclined plates (14) are fixedly connected to both inner sides of the machine body (1). The two inclined plates (14) are respectively located below the two pressing rollers (6).
3. The puff corn flake press according to claim 2, wherein: The driving mechanism includes a first gear (4). An installation box (3) is fixedly installed on the side wall of the machine body (1). The first gear (4) is located inside the installation box (3). One end of the rotating column (7) is rotatably connected to the inner wall of the installation box (3). The first gear (4) is sleeved on the outer wall of the rotating column (7). The first gear (4) is fixedly connected to the rotating column (7).
4. The puff corn flake tablet press according to claim 3, characterized in that: One end of the rotating shaft (18) penetrates through the side wall of the machine body (1) and is rotatably connected to the inner wall of the installation box (3). A second gear (5) is sleeved on the outer wall of the rotating shaft (18). The second gear (5) is fixedly connected to the rotating shaft (18). The second gear (5) is meshed with the first gear (4).
5. The puff corn flake tablet press according to claim 3, wherein: A motor (2) is fixedly installed on the outer wall of the installation box (3). The output end of the motor (2) penetrates through the side wall of the installation box (3) and is fixedly connected to one end of the rotating column (7) close to the first gear (4).
6. The puffed corn chip press according to claim 1, characterized in that: A feed slot (19) is formed in the side wall of the machine body (1). Two through slots (16) are formed in the side wall of the machine body (1). The two through slots (16) are arranged oppositely. A feed inlet (12) is formed in the top of the machine body (1). A discharge outlet (17) is formed in the bottom of the machine body (1).
7. A puffed corn chip press according to claim 6, characterized in that: Two inclined blocks (15) are fixedly installed inside the machine body (1). The two inclined blocks (15) are respectively located on both sides of the discharge outlet (17).