Metal cleaning agent waste gas treatment device
Through the design of the stirring paddle and stirring rod and the removable activated carbon adsorption plate, the problem of gases entering the water generates bubbles and filters accumulates impurities, and the thoroughness and efficiency of waste gas treatment are improved.
Patent Information
- Application Number
- CN202421944590.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing metal cleaning agent waste gas treatment device generates a large number of bubbles when the gas is passed into the water, resulting in incomplete treatment. The accumulation of impurities on the fixed adsorption layer filter affects the circulation speed and reduces the purification efficiency.
The design of a stirring paddle and a stirring rod is adopted to drive the piercing rod to pierce the bubbles through the shaft, and the rotation of the pipe body is driven to rotate the stirring paddle and a stirring rod to improve the mixing effect of waste gas and solution; at the same time, a detachable activated carbon adsorption plate and scraper structure is designed to facilitate cleaning of impurities and replacing the adsorption plate.
The complete fusion of waste gas and solution is achieved, the purification effect is improved, and the efficiency of the purification process is ensured by cleaning impurities and replacing the adsorption plate to restore the device efficiency.
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Figure CN223069307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment devices, in particular to a metal cleaning agent waste gas treatment device. Background Art
[0002] In the production process of metal cleaning agents, since a lot of chemical raw materials are needed in the preparation process, a lot of acidic, alkaline and neutral mists are generated during production. If these mists are not treated and discharged into the air, they will cause a great degree of pollution and are very harmful.
[0003] After searching, a Chinese patent discloses a waste gas treatment device for a metal cleaning agent production line (authorization announcement number CN206688490U), including a production tank, an acid mist treatment tank is provided on the right side of the production tank, an alkaline solution is provided in the acid mist treatment tank, an alkali mist treatment tank is provided on the right side of the acid mist treatment tank, an acid solution is provided in the alkali mist treatment tank, a first pipe is provided in the acid mist treatment tank, a second pipe is provided in the alkali mist treatment tank, and both the first pipe and the second pipe are connected to the production tank through a mist outlet pipe; a purification tank is provided on the right side of the alkali mist treatment tank, water is provided in the purification tank, an air inlet pipe is provided in the purification tank, and the air inlet pipe is connected to the top of the acid mist treatment tank and the alkali mist treatment tank through a third pipe and a fourth pipe, respectively. Although the patented technology can neutralize the acid gas or alkalinity separately to ensure that the generated waste gas is effectively treated, it is then discharged into the purification tank, and the waste gas is treated to make the discharged waste gas non-toxic and harmless.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that when the above metal cleaning agent waste gas treatment device is used, a large number of bubbles will be generated when the gas is passed into the water, resulting in incomplete treatment of the waste gas. In addition, a fixed adsorption layer is provided in the above device. After long-term use, more impurities are attached to the filter screen. Excessive accumulation of impurities on the filter screen can easily affect the circulation speed of the waste gas, thereby reducing the purification efficiency of the waste gas. Utility Model Content
[0005] In view of the existing problems in the prior art: when the above-mentioned metal cleaning agent waste gas treatment device is used, a large number of bubbles will be generated when the gas is passed into the water, resulting in incomplete treatment of the waste gas, and a fixed adsorption layer is provided in the above-mentioned device. After long-term use, more impurities are attached to the filter screen, and excessive impurities accumulated on the filter screen can easily affect the circulation speed of the waste gas, thereby reducing the purification efficiency of the waste gas. The main purpose of the utility model is to provide a metal cleaning agent waste gas treatment device.
[0006] The technical solution of the utility model is as follows: An exhaust gas treatment device for metal cleaning agents includes a treatment tank. Inside the treatment tank, a fixed plate is fixedly connected. Inside the fixed plate, a second pipe body is rotatably connected. On the outer side of the second pipe body, stirring paddles are fixedly connected at equal intervals. Between two stirring paddles on the outer side of the second pipe body, a stirring rod is fixedly connected. An air outlet groove is opened at the bottom end on the outer side of the second pipe body. At the bottom end of the second pipe body, a second bevel gear is fixedly connected. At the bottom end of the inner wall of the treatment tank, a shaft rod is rotatably connected. On the outer side of the shaft rod, a first bevel gear is fixedly connected. The first bevel gear is meshed with the second bevel gear. On the outer side of the shaft rod, thorn rods are fixedly connected at equal intervals. Inside the treatment tank and below the fixed plate, a stirring mechanism is arranged. At the top end of the inner wall of the treatment tank, a replacement mechanism is arranged. Inside the treatment tank and above the fixed plate, a transmission mechanism is arranged.
[0007] By adopting the above technical solution, through the rotation of the shaft rod, multiple thorn rods can be driven to rotate, so that the waste gas bubbles can be pierced by the thorn rods, enabling the waste gas to be thoroughly mixed with the solution. And with the rotation of the second pipe body, the stirring paddles and the stirring rod can be driven to rotate. On the one hand, the continuously rising and leaking waste gas bubbles can be pierced, and on the other hand, the mixing effect of the waste gas and the solution can be improved, making the treatment more thorough.
[0008] As a preferred embodiment, the replacement mechanism includes a tank cover placed on the top of the treatment tank. Inside the tank cover, bolts are arranged at equal intervals. The tank cover is connected to the treatment tank through bolts. On both sides of the inner wall of the treatment tank, limiting grooves are opened. Inside the limiting grooves, two clamping blocks are slidably connected. Between the two clamping blocks, an activated carbon adsorption plate is fixedly connected. Inside the treatment tank and on one side of the limiting groove, a clamping groove for cooperating with the clamping block is opened.
[0009] By adopting the above technical solution, the tank cover is separated from the treatment tank, and the activated carbon adsorption plate is rotated to the left, so that the clamping blocks on both sides of the activated carbon adsorption plate can be disengaged from the limit of the clamping groove, and then the activated carbon adsorption plate can be taken out of the treatment tank for cleaning.
[0010] As a preferred embodiment, the stirring mechanism includes a rotating plate fixedly connected to the outer side of the second pipe body. At both ends of the bottom of the rotating plate, rotating shafts are rotatably connected. On the outer sides of the rotating shafts, transmission gears are fixedly connected. On the inner wall of the treatment tank, a toothed ring is fixedly connected. The transmission gears are all meshed with the toothed ring. On the outer sides of the rotating shafts, scraping plates are fixedly connected.
[0011] By adopting the above technical solution, through the rotation of the second pipe body, the rotating shafts can be driven to rotate, and then the rotating shafts can rotate on their own axes, so that the waste gas impurities adhered to the inner wall of the treatment tank can be cleaned by the scraping plates.
[0012] As a preferred embodiment, the transmission mechanism includes a transmission box fixedly connected to the top end of the fixed plate. A servo motor is fixedly installed on the inner wall of the transmission box. The output shaft of the servo motor is fixedly connected to a first gear. A second gear is fixedly connected to the outer side of the second pipe body. The first gear is meshed with the second gear.
[0013] By adopting the above technical solution, the rotation of the output shaft of the servo motor can drive the rotation of the first gear, and further drive the rotation of the second gear.
[0014] As a preferred embodiment, a first pipe body is slidably connected inside the tank cover. The bottom end of the first pipe body extends into the treatment tank and is fixedly connected to a rotary joint. The top end of the second pipe body is fixedly connected to the bottom end of the rotary joint. A sealing ring is fixedly connected to the outer side of the first pipe body and located inside the periphery of the tank cover. A flange is provided at the top end of the first pipe body. The top end of the flange is connected to an external exhaust gas pipe.
[0015] By adopting the above technical solution, the setting of the rotary joint can, on the one hand, enable the second pipe body at the bottom end to rotate, and on the other hand, ensure the normal transportation of the first pipe body, so that the exhaust gas can enter the treatment tank.
[0016] As a preferred embodiment, a discharge pipe is fixedly connected to the top end of the treatment tank. A visualization glass is provided on the outer side of the treatment tank.
[0017] By adopting the above technical solution, through the setting of the discharge pipe, the purified metal cleaning agent exhaust gas can be discharged.
[0018] As a preferred embodiment, a sealing gasket is fixedly connected to the bottom end of the tank cover. The scraper is made of rubber material. Handles are fixedly connected to both ends of the top of the activated carbon adsorption plate.
[0019] By adopting the above technical solution, through the sealing gasket, the sealing performance between the tank cover and the treatment tank can be improved to avoid the leakage of exhaust gas.
[0020] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0021] 1. In the present utility model, through the rotation of the second pipe body, the second bevel gear at its bottom end can be driven to rotate, thereby driving the first bevel gear to rotate, and at the same time driving the rotation of the shaft rod, and further driving the rotation of a plurality of thorns. Thus, the exhaust gas bubbles can be pricked by the thorns, so that the exhaust gas can be thoroughly mixed with the solution. And the rotation of the second pipe body can drive the rotation of the stirring paddle and the stirring rod. On the one hand, the continuously rising and leaking exhaust gas bubbles can be pricked, and on the other hand, the mixing effect of the exhaust gas and the solution can be improved, making the treatment more thorough.
[0022] 2. In the present utility model, when it is necessary to replace the activated carbon adsorption plate, the bolts can be loosened to separate the tank cover from the treatment tank, and the activated carbon adsorption plate can be rotated to the left so that the clamping blocks on both sides of the activated carbon adsorption plate can be disengaged from the limit of the clamping groove, and then the activated carbon adsorption plate can be taken out of the treatment tank for cleaning, and thus the purification effect of the activated carbon adsorption plate can be restored. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the overall three-dimensional view of the present utility model;
[0024] Figure 2 is the schematic diagram of the internal structure of the present utility model;
[0025] Figure 3 is the schematic diagram of the structure of the replacement mechanism of the present utility model;
[0026] Figure 4 is the present utility model Figure 2 the enlarged view of part A in.
[0027] Legend: 1, treatment tank; 2, tank cover; 3, pipe body I; 4, pipe body II; 5, stirring paddle; 6, stirring rod; 7, rotating shaft; 8, scraping plate; 9, transmission gear; 10, toothed ring; 11, rotating plate; 12, fixing plate; 13, transmission box; 14, servo motor; 15, bevel gear I; 16, bevel gear II; 17, rotary joint; 18, activated carbon adsorption plate; 19, clamping block; 20, limiting groove; 21, clamping groove; 22, discharge pipe; 23, shaft rod; 24, thorn rod; 25, air outlet groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0029] Refer to Figures 1-4, A metal cleaning agent waste gas treatment device, including a treatment tank 1. Inside the treatment tank 1, a fixed plate 12 is fixedly connected. Inside the fixed plate 12, a second pipe body 4 is rotatably connected. On the outer side of the second pipe body 4, stirring paddles 5 are fixedly connected at equal intervals. Between two stirring paddles 5 on the outer side of the second pipe body 4, a stirring rod 6 is fixedly connected. At the bottom end of the outer side of the second pipe body 4, an air outlet groove 25 is opened. At the bottom end of the second pipe body 4, a second bevel gear 16 is fixedly connected. At the bottom end of the inner wall of the treatment tank 1, a shaft rod 23 is rotatably connected. On the outer side of the shaft rod 23, a first bevel gear 15 is fixedly connected. The first bevel gear 15 is meshed with the second bevel gear 16. On the outer side of the shaft rod 23, thorn rods 24 are fixedly connected at equal intervals. Inside the treatment tank 1 and below the fixed plate 12, a stirring mechanism is provided. At the top end of the inner wall of the treatment tank 1, a replacement mechanism is provided. Inside the treatment tank 1 and above the fixed plate 12, a transmission mechanism is provided. By the rotation of the second pipe body 4, the second bevel gear 16 at its bottom end can be driven to rotate, thereby driving the first bevel gear 15 to rotate, and at the same time driving the rotation of the shaft rod 23, and then driving the rotation of multiple thorn rods 24, so that the waste gas bubbles can be pierced by the thorn rods 24, enabling the waste gas to be thoroughly mixed with the solution. And the rotation of the second pipe body 4 can drive the rotation of the stirring paddles 5 and the stirring rod 6. On the one hand, it can pierce the continuously rising and leaking waste gas bubbles, and on the other hand, it can improve the mixing effect of the waste gas and the solution, making the treatment more thorough.
[0030] Refer to Figure 3 , The replacement mechanism includes a tank cover 2 placed on the top of the treatment tank 1. Inside the tank cover 2, bolts are arranged at equal intervals. The tank cover 2 and the treatment tank 1 are connected by bolts. On both sides of the inner wall of the treatment tank 1, limit grooves 20 are opened. Inside the limit grooves 20, two clamping blocks 19 are slidably connected. Between the two clamping blocks 19, an activated carbon adsorption plate 18 is fixedly connected. Inside the treatment tank 1 and on one side of the limit groove 20, a card slot 21 is opened for cooperating with the clamping block 19. When it is necessary to replace the activated carbon adsorption plate 18, the bolts can be loosened, the tank cover 2 and the treatment tank 1 can be separated, and the activated carbon adsorption plate 18 can be rotated to the left, so that the clamping blocks 19 on both sides of the activated carbon adsorption plate 18 can be disengaged from the limit of the card slot 21, and then the activated carbon adsorption plate 18 can be taken out of the treatment tank 1 for cleaning, and then the purification effect of the activated carbon adsorption plate 18 can be restored.
[0031] Refer to Figure 2, the stirring mechanism includes a rotating plate 11 fixedly connected to the outside of the second pipe body 4. Both ends of the bottom of the rotating plate 11 are rotatably connected to a rotating shaft 7. Transmission gears 9 are fixedly connected to the outside of the rotating shafts 7. A toothed ring 10 is fixedly connected to the inner wall of the treatment tank 1. The transmission gears 9 are all meshed with the toothed ring 10. Scrapers 8 are fixedly connected to the outside of the rotating shafts 7. By the rotation of the second pipe body 4, the rotating shafts 7 can be driven to rotate, so that the transmission gears 9 on the rotating shafts 7 roll on the toothed ring 10, and then the rotating shafts 7 can be driven to rotate self - sufficiently. Thus, the waste gas impurities adhered to the inside of the treatment tank 1 can be cleaned by the scrapers 8 to improve the treatment effect of the waste gas.
[0032] Refer to Figure 2 , the transmission mechanism includes a transmission box 13 fixedly connected to the top end of the fixed plate 12. A servo motor 14 is fixedly installed inside the transmission box 13. The output shaft of the servo motor 14 is fixedly connected to a first gear. A second gear is fixedly connected to the outside of the second pipe body 4. The first gear is meshed with the second gear. By the rotation of the output shaft of the servo motor 14, the rotation of the first gear can be driven, and then the rotation of the second gear can be driven, so that the transmission of power can be realized.
[0033] Refer to Figure 2 , a first pipe body 3 is slidably connected inside the tank cover 2. The bottom end of the first pipe body 3 extends into the treatment tank 1 and is fixedly connected to a rotary joint 17. The top end of the second pipe body 4 is fixedly connected to the bottom end of the rotary joint 17. A sealing ring is fixedly connected to the outside of the first pipe body 3 and around the inner circumference of the tank cover 2. A flange is provided at the top end of the first pipe body 3. The top end of the flange is connected to an external waste gas discharge pipe. The setting of the rotary joint 17 can, on the one hand, enable the second pipe body 4 at the bottom to rotate, and on the other hand, ensure the normal transportation of the first pipe body 3, so that the waste gas can enter the treatment tank 1.
[0034] Refer to Figure 1 , a discharge pipe 22 is fixedly connected to the top end of the treatment tank 1. A visualization glass is provided on the outside of the treatment tank 1. Through the setting of the discharge pipe 22, the purified metal cleaning agent waste gas can be discharged.
[0035] Refer to Figure 1 , a sealing gasket is fixedly connected to the bottom end of the tank cover 2. The scraper 8 is made of rubber. Handles are fixedly connected to both ends of the top of the activated carbon adsorption plate 18. The setting of the rubber scraper 8 can reduce the damage of the scraper 8 to the inner wall of the treatment tank 1, and through the sealing gasket, the sealing performance between the tank cover 2 and the treatment tank 1 can be improved to avoid the leakage of waste gas.
[0036] Working principle: First, connect the flange on the external exhaust gas discharge pipe to the flange of this device, and convey the exhaust gas into the treatment tank 1. By the rotation of the output shaft of the servo motor 14, the rotation of gear one can be driven, and then the rotation of gear two can be driven, thereby driving the rotation of the pipe body two 4, driving the rotation of the bevel gear two 16 at its bottom end, thereby driving the rotation of the bevel gear one 15, and at the same time driving the rotation of the shaft rod 23, and then driving the rotation of multiple thorn rods 24. Thus, the exhaust gas bubbles can be pricked by the thorn rods 24, enabling the exhaust gas to be thoroughly mixed with the solution. Moreover, the rotation of the pipe body two 4 can drive the rotation of the stirring paddle 5 and the stirring rod 6. On the one hand, it can prick the continuously rising and leaking exhaust gas bubbles, and on the other hand, it can improve the mixing effect of the exhaust gas and the solution, making the treatment more thorough;
[0037] At the same time, the rotation of the pipe body two 4 can drive the rotation of the rotating shaft 7, causing the transmission gear 9 on the rotating shaft 7 to roll on the toothed ring 10, and then driving the rotation of the rotating shaft 7 to rotate itself. Thus, the exhaust gas impurities adhering to the inner wall of the treatment tank 1 can be cleaned by the scraping plate 8 to improve the treatment effect of the exhaust gas. When the activated carbon adsorption plate 18 needs to be replaced, the bolts can be loosened, separating the tank cover 2 from the treatment tank 1, and rotating the activated carbon adsorption plate 18 to the left, so that the clamping blocks 19 on both sides of the activated carbon adsorption plate 18 can be disengaged from the limit of the clamping grooves 21, and then the activated carbon adsorption plate 18 can be taken out of the treatment tank 1 for cleaning, and thus the purification effect of the activated carbon adsorption plate 18 can be restored.
[0038] The above are only the preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An exhaust gas treatment device for metal cleaning agents, comprising a treatment tank (1), characterized in that: Inside the processing tank (1), a fixed plate (12) is fixedly connected. Inside the fixed plate (12), a second pipe body (4) is rotatably connected. On the outer side of the second pipe body (4), stirring paddles (5) are fixedly connected at equal intervals. On the outer side of the second pipe body (4) and between two stirring paddles (5), a stirring rod (6) is fixedly connected. At the bottom end of the outer side of the second pipe body (4), an air outlet groove (25) is opened. At the bottom end of the second pipe body (4), a second bevel gear (16) is fixedly connected. At the bottom end of the inner wall of the processing tank (1), a shaft rod (23) is rotatably connected. On the outer side of the shaft rod (23), a first bevel gear (15) is fixedly connected. The first bevel gear (15) is meshed with the second bevel gear (16). On the outer side of the shaft rod (23), thorn rods (24) are fixedly connected at equal intervals. Inside the processing tank (1) and below the fixed plate (12), a stirring mechanism is arranged. At the top end of the inner wall of the processing tank (1), a replacement mechanism is arranged. Inside the processing tank (1) and above the fixed plate (12), a transmission mechanism is arranged.
2. The waste gas treatment device for metal cleaning agent according to claim 1, wherein: The replacement mechanism includes a tank cover (2) placed on the top of the processing tank (1). Inside the tank cover (2), bolts are arranged at equal intervals. The tank cover (2) and the processing tank (1) are connected by bolts. On both sides of the inner wall of the processing tank (1), limit grooves (20) are opened. Inside the limit grooves (20), two clamping blocks (19) are slidably connected. Between the two clamping blocks (19), an activated carbon adsorption plate (18) is fixedly connected. Inside the processing tank (1) and on one side of the limit groove (20), a clamping groove (21) used in cooperation with the clamping block (19) is opened.
3. The waste gas treatment device for a metal cleaning agent according to claim 2, wherein: The stirring mechanism includes a rotating plate (11) fixedly connected to the outer side of the second pipe body (4). At both ends of the bottom of the rotating plate (11), rotating shafts (7) are rotatably connected. On the outer sides of the rotating shafts (7), transmission gears (9) are fixedly connected. On the inner wall of the processing tank (1), a toothed ring (10) is fixedly connected. The transmission gears (9) are all meshed with the toothed ring (10). On the outer sides of the rotating shafts (7), scraping plates (8) are fixedly connected.
4. The waste gas treatment device for a metal cleaning agent according to claim 1, characterized in that: The transmission mechanism includes a transmission box (13) fixedly connected to the top end of the fixed plate (12). Inside the inner wall of the transmission box (13), a servo motor (14) is fixedly installed. The output shaft of the servo motor (14) is fixedly connected with a first gear. On the outer side of the second pipe body (4), a second gear is fixedly connected. The first gear is meshed with the second gear.
5. The metal cleaning agent waste gas treatment device according to claim 2, characterized in that: Inside the tank cover (2), a first pipe body (3) is slidably connected. The bottom end of the first pipe body (3) extends into the processing tank (1) and is fixedly connected with a rotary joint (17). The top end of the second pipe body (4) is fixedly connected with the bottom end of the rotary joint (17). On the outer side of the first pipe body (3) and inside the inner circumference of the tank cover (2), a sealing ring is fixedly connected. At the top end of the first pipe body (3), a flange is arranged. The top end of the flange is connected with an external exhaust gas pipe.
6. The waste gas treatment device for metal cleaning agent according to claim 1, wherein: At the top end of the processing tank (1), a discharge pipe (22) is fixedly connected. On the outer side of the processing tank (1), a visualization glass is arranged.
7. The waste gas treatment device for a metal cleaning agent according to claim 3, wherein: A gasket is fixedly connected to the bottom end of the can lid (2). The scraping plate (8) is made of rubber. Handles are fixedly connected to both ends of the top of the activated carbon adsorption plate (18).
Citation Information
Patent Citations
A exhaust treatment device for metal detergent production line
CN206688490U