Uniform mixing device for printing and dyeing raw materials
By designing a cleaning method of rotating and lifting mechanism combining high-pressure water flow and scraper, the problem of difficult cleaning of residual dye in the mixing device is solved, and an efficient cleaning effect is achieved to ensure the reuse of the device.
Patent Information
- Application Number
- CN202422324568.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing mixing devices are difficult to effectively clean residual dye after use, resulting in poor cleaning effect and affecting the reuse of the device.
A uniform mixing device for printing and dyeing raw materials is designed, including a rotating mechanism, a lifting mechanism, a scraper, a water inlet pipe and a flushing nozzle. The mixing barrel is inverted through the rotation and lifting mechanism, and the high-pressure water flow is used for cleaning. The inner wall is cleaned with the scraper, and the wastewater is automatically discharged.
Efficient cleaning of the mixing device is achieved to ensure the cleanliness of the device and not affect reuse.
Smart Images

Figure CN223069430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing raw material mixing, in particular to a device for uniformly mixing printing and dyeing raw materials. Background Technique
[0002] In the preparation process of dyes, generally, stirring operations of dyes are required. When the dyes are just bought, they are in the form of blocky dye raw materials. These dye raw materials need to be stirred by a stirring device and water is added for stirring to form a dye solution that can be used to dye spun yarn.
[0003] However, the following technical problems still exist when the existing mixing devices are in use:
[0004] After the existing mixing device mixes the dyes, there will still be a little dye remaining inside the mixing device. In order not to affect the reuse of the mixing device, it needs to be cleaned. The current cleaning method is to directly pour water into it, dilute the remaining dye inside and then drain it, and the cleaning effect is poor.
[0005] Therefore, a device for uniformly mixing printing and dyeing raw materials is now proposed to solve the above-mentioned problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a device for uniformly mixing printing and dyeing raw materials to solve the problems mentioned in the above background technique.
[0007] To achieve the above purpose, the utility model provides the following technical solution: A device for uniformly mixing printing and dyeing raw materials, including a support. A rotating mechanism is arranged on the side wall of the support. A mixing barrel is fixed at the front end of the rotating mechanism. A lifting mechanism is fixed on the lower side wall of the mixing barrel. A scraper is arranged at the upper end of the mixing barrel through the lifting mechanism. A discharge pipe is fixed at the front end of the lower side wall of the mixing barrel. A chute is opened at the upper end of the side wall of the support. A moving mechanism is arranged inside the chute. A rotating mechanism is arranged at the front end of the moving mechanism. An installation plate is fixed at the front end of the rotating mechanism. A first motor is fixed on the upper side wall of the installation plate. A rotating rod is arranged at the output end of the first motor. The lower end of the rotating rod is connected to a vertical rod through an installation mechanism. Symmetrical stirring rods are fixed on the side wall of the vertical rod;
[0008] A receiving tank is arranged at the lower end of the support. A fixing block is fixed at the left end of the upper side wall of the receiving tank. A water inlet pipe is arranged inside the fixing block. The right end of the water inlet pipe is fixed to an annular pipe. Uniformly arranged flushing nozzles are fixed on the upper side wall of the annular pipe. A discharge pipe is fixed on the right side wall of the receiving tank.
[0009] Preferably, the rotating mechanism includes a second motor fixedly connected to the rear side wall of the bracket. A regulating rod is fixedly arranged at the output end of the second motor, and the front end of the regulating rod is fixedly connected to the rear side wall of the mixing barrel.
[0010] Preferably, the lifting mechanism includes an L-shaped plate fixedly connected to the lower side wall of the mixing barrel. An electric push rod is fixed to the lower side wall of the L-shaped plate, and a cross plate is fixed to the upper end of the electric push rod. Symmetric moving rods are fixed to the upper side wall of the cross plate. The symmetric moving rods penetrate through the lower side wall of the mixing barrel and are fixedly connected to the lower side wall of the scraping plate. Both of the two moving rods are slidably connected to the lower side wall of the mixing barrel. A sealing ring is arranged at the position where the lower side wall of the mixing barrel contacts the moving rods.
[0011] Preferably, the moving mechanism includes a lead screw longitudinally rotatably arranged inside the sliding groove through a bearing. A third motor is fixed to the upper side wall of the bracket, and the upper end of the lead screw is fixedly connected to the output end of the third motor. A moving block is threadedly arranged on the rod wall of the lead screw, and the moving block is slidably connected to the sliding groove.
[0012] Preferably, the rotating mechanism includes two fixed rods both fixedly connected to the front side wall of the moving block. A limiting tube is fixedly arranged at the front ends of the two fixed rods together. A sleeve is rotatably arranged outside the limiting tube. A connecting block is fixed to the front side wall of the sleeve, and the front side wall of the connecting block is fixedly connected to the rear side wall of the mounting plate. Limiting blocks are fixed to both the left side wall and the right side wall of the sleeve. Threaded fastening bolts are arranged on the side walls of the two limiting blocks. Threaded holes are opened on both the left side wall and the right side wall of the limiting tube. One end of each of the two fastening bolts close to each other is threadedly connected to the threaded hole.
[0013] Preferably, the mounting mechanism includes a sleeve fixedly connected to the upper end of the vertical rod. Connecting bolts are threadedly arranged on both the left side wall and the right side wall of the sleeve. One end of each of the two connecting bolts close to each other is threadedly connected to the rotating rod.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] After the dyes are mixed and stirred in the mixing barrel in this application, the liquid dyes can be discharged through the discharge pipe first. The rotating mechanism drives the mixing barrel to rotate so that its barrel mouth faces downward. The lifting mechanism drives the internal scraping plate to scrape the inner wall of the mixing barrel. At the same time, high-pressure water is sprayed into the interior through the water inlet pipe, the annular pipe, and the flushing nozzles, so that the cleaning effect is better. And the wastewater after cleaning is directly discharged from the mixing barrel under the action of gravity, ensuring the cleanliness of the mixing barrel and not affecting its reuse. Description of the Drawings
[0016] Figure 1 This is a schematic structural view of the utility model;
[0017] Figure 2 is Figure 1 front sectional view structural schematic diagram;
[0018] Figure 3 is the structural schematic diagram of the rotating mechanism;
[0019] Figure 4 is the structural schematic diagram of the installation mechanism;
[0020] Figure 5 is the side structural schematic diagram of the rotating mechanism;
[0021] Figure 6 is Figure 5 top view structural schematic diagram.
[0022] In the figure: 1 support, 2 mixing barrel, 3 scraper, 4 discharge pipe, 5 mounting plate, 6 first motor, 7 rotating rod, 8 vertical rod, 9 stirring rod, 10 holding tank, 11 fixing block, 12 water inlet pipe, 13 annular pipe, 14 flushing nozzle, 15 discharge pipe, 16 second motor, 17 adjusting rod, 18 L-shaped plate, 19 electric push rod, 20 cross plate, 21 moving rod, 22 lead screw, 23 third motor, 24 moving block, 25 fixing rod, 26 limiting pipe, 27 sleeve, 28 connecting block, 29 limiting block, 30 sleeve. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0025] Embodiment:
[0026] Please refer to Figures 1-6 , the present utility model provides a technical solution:
[0027] A device for uniformly mixing printing and dyeing raw materials, including a support 1. A rotating mechanism is provided on the side wall of the support 1. The front end of the rotating mechanism is fixed with a mixing barrel 2. A lifting mechanism is fixed on the lower side wall of the mixing barrel 2. A scraper 3 is arranged on the upper end of the mixing barrel 2 through the lifting mechanism. The scraper 3 is in a ring-shaped hollow shape, and its outer wall is slidably connected to the inner wall of the mixing barrel 2. The front end of the lower side wall of the mixing barrel 2 is fixed with a discharge pipe 4. A switch valve is arranged on the side wall of the discharge pipe 4 to control the liquid. A chute is opened at the upper end of the side wall of the support 1. A moving mechanism is arranged inside the chute. The front end of the moving mechanism is provided with a rotating mechanism. The front end of the rotating mechanism is fixed with a mounting plate 5. A first motor 6 is fixed on the upper side wall of the mounting plate 5. The output end of the first motor 6 is provided with a rotating rod 7. The lower end of the rotating rod 7 is connected with a vertical rod 8 through a mounting mechanism. Symmetrical stirring rods 9 are fixed on the side wall of the vertical rod 8;
[0028] A receiving tank 10 is arranged at the lower end of the support 1. A fixing block 11 is fixed at the left end of the upper side wall of the receiving tank 10. A water inlet pipe 12 is arranged inside the fixing block 11. The water inlet end of the water inlet pipe 12 is fixedly connected to an external water supply device (the water supply device is not drawn in this application). The right end of the water inlet pipe 12 is fixed with an annular pipe 13. Uniformly arranged flushing nozzles 14 are fixed on the upper side wall of the annular pipe 13. The flushing nozzles 14 adopt high-pressure nozzles with a relatively large water pressure, so that the flushing can be cleaner. A discharge pipe 15 is fixed on the right side wall of the receiving tank 10.
[0029] The rotating mechanism includes a second motor 16. The second motor 16 is fixedly connected to the rear side wall of the support 1. The output end of the second motor 16 is fixedly provided with an adjusting rod 17. The front end of the adjusting rod 17 is fixedly connected to the rear side wall of the mixing barrel 2. The second motor 16 is a forward and reverse rotation motor, which can realize the forward or reverse rotation of the mixing barrel 2.
[0030] The lifting mechanism includes an L-shaped plate 18. The L-shaped plate 18 is fixedly connected to the lower side wall of the mixing barrel 2. An electric push rod 19 is fixed on the lower side wall of the L-shaped plate 18. The upper end of the electric push rod 19 is fixed with a cross plate 20. Symmetrical moving rods 21 are fixed on the upper side wall of the cross plate 20. The symmetrical moving rods 21 penetrate the lower side wall of the mixing barrel 2 and are fixedly connected to the lower side wall of the scraper 3. Both moving rods 21 are slidably connected to the lower side wall of the mixing barrel 2. A sealing ring is arranged at the position where the lower side wall of the mixing barrel 2 contacts the moving rods 21. Through the sealing ring, the sealing effect between the moving rods 21 and the lower side wall of the mixing barrel 2 can be ensured, and no dye will leak out.
[0031] The moving mechanism includes a lead screw 22. The lead screw 22 is longitudinally rotatably arranged inside the chute through a bearing. A third motor 23 is fixed on the upper side wall of the support 1. The upper end of the lead screw 22 is fixedly connected to the output end of the third motor 23. A moving block 24 is threadedly arranged on the rod wall of the lead screw 22. The moving block 24 is slidably connected to the chute. The third motor 23 is a forward and reverse rotation motor, which can drive the stirring rod 9 to move up or down.
[0032] The rotating mechanism includes two fixed rods 25. Both of the two fixed rods 25 are fixedly connected to the front side wall of the moving block 24. A limiting tube 26 is fixedly arranged at the front ends of the two fixed rods 25 together. A sleeve 27 is rotatably arranged outside the limiting tube 26. A connecting block 28 is fixed to the front side wall of the sleeve 27. The front side wall of the connecting block 28 is fixedly connected to the rear side wall of the mounting plate 5. Limiting blocks 29 are fixed to both the left side wall and the right side wall of the sleeve 27. Fastening bolts are arranged on the side walls of the two limiting blocks 29 in a threaded manner. Threaded holes are opened on both the left side wall and the right side wall of the limiting tube 26. One ends of the two fastening bolts close to each other are threadedly connected to the threaded holes. Before the mixing barrel 2 rotates to an inverted state, by adjusting the rotating mechanism, the mounting plate 5, the rotating rod 7, the vertical rod 8 and the stirring rod 9 are rotated from a vertical state to a horizontal state, so as not to affect the rotation of the mixing barrel 2.
[0033] The installation mechanism includes a sleeve 30. The sleeve 30 is fixedly connected to the upper end of the vertical rod 8. Connecting bolts are arranged on both the left side wall and the right side wall of the sleeve 30 in a threaded manner. One ends of the two connecting bolts close to each other are threadedly connected to the rotating rod 7. After each mixing and stirring, the vertical rod 8 and the stirring rod 9 can be disassembled, so as to clean this part or remove the solidified dye solids outside.
[0034] Working principle:
[0035] When in use, pour the raw materials of the dye and water into the interior of the mixing barrel 2. Start the third motor 23. The third motor 23 drives the lead screw 22 at the output end to rotate. The lead screw 22 drives the moving block 24 threadedly connected to the rod wall to move downward. The moving block 24 drives the mounting plate 5 on the front side wall to move downward, so that the stirring rod 9 moves into the interior of the mixing barrel 2. Start the first motor 6. The first motor 6 drives the rotating rod 7 and the vertical rod 8 at the output end to rotate, so as to drive the stirring rod 9 to stir the dye. After the stirring is completed, it is discharged through the discharge pipe 4. At this time, there is still dye remaining in the interior of the mixing barrel 2. Move the stirring rod 9 upward through the moving mechanism, and by adjusting the rotating mechanism, rotate the rotating rod 7, the vertical rod 8, the mounting plate 5 and the stirring rod 9 from a vertical state to a horizontal state. Start the second motor 16. The second motor 16 drives the adjusting rod 17 at the output end to rotate. The adjusting rod 17 drives the mixing barrel 2 at the front end to rotate, so that it faces downward. Connect and fix the water inlet pipe 12 to an external water supply device. Water flows out through the annular pipe 13 and the flushing nozzles 14 and flushes into the interior of the mixing barrel 2. While flushing, through the telescopic movement of the electric push rod 19, drive the cross plate 20 to move up and down. The cross plate 20 drives the moving rod 21 on the side wall to move. The moving rod 21 drives the scraping plate 3 to scrape the inner wall of the mixing barrel 2. Thus, the flushing wastewater flows into the interior of the receiving tank 10 under the action of gravity for collection. After draining the water, upright the mixing barrel 2 through the rotating mechanism.
[0036] The above has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.
[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A device for uniformly mixing printing and dyeing raw materials, comprising a bracket (1), characterized in that, The side wall of the bracket (1) is provided with a rotating mechanism, the front end of the rotating mechanism is fixed with a mixing barrel (2), the lower side wall of the mixing barrel (2) is fixed with a lifting mechanism, the upper end of the mixing barrel (2) is provided with a scraping plate (3) through the lifting mechanism, the front end of the lower side wall of the mixing barrel (2) is fixed with a discharge pipe (4), the upper end of the side wall of the bracket (1) is provided with a chute, a moving mechanism is arranged inside the chute, the front end of the moving mechanism is provided with a rotating mechanism, the front end of the rotating mechanism is fixed with a mounting plate (5), the upper side wall of the mounting plate (5) is fixed with a first motor (6), the output end of the first motor (6) is provided with a rotating rod (7), the lower end of the rotating rod (7) is connected with a vertical rod (8) through a mounting mechanism, and symmetric stirring rods (9) are fixed on the side wall of the vertical rod (8); A receiving groove (10) is arranged at the lower end of the bracket (1), a fixing block (11) is fixed at the left end of the upper side wall of the receiving groove (10), a water inlet pipe (12) is arranged inside the fixing block (11), the right end of the water inlet pipe (12) is fixed with an annular pipe (13), uniformly arranged flushing nozzles (14) are fixed on the upper side wall of the annular pipe (13), and a discharge pipe (15) is fixed on the right side wall of the receiving groove (10).
2. The uniform mixing device for printing and dyeing raw materials according to claim 1, wherein: The rotating mechanism includes a second motor (16), the second motor (16) is fixedly connected with the rear side wall of the bracket (1), the output end of the second motor (16) is fixedly provided with an adjusting rod (17), and the front end of the adjusting rod (17) is fixedly connected with the rear side wall of the mixing barrel (2).
3. The uniform mixing device for printing and dyeing raw materials according to claim 1, characterized in that: The lifting mechanism includes an L-shaped plate (18), the L-shaped plate (18) is fixedly connected with the lower side wall of the mixing barrel (2), an electric push rod (19) is fixed on the lower side wall of the L-shaped plate (18), a cross plate (20) is fixed at the upper end of the electric push rod (19), symmetric moving rods (21) are fixed on the upper side wall of the cross plate (20), the symmetric moving rods (21) penetrate through the lower side wall of the mixing barrel (2) and are fixedly connected with the lower side wall of the scraping plate (3), both of the two moving rods (21) are slidably connected with the lower side wall of the mixing barrel (2), and a sealing ring is arranged at the position where the lower side wall of the mixing barrel (2) contacts the moving rod (21).
4. A device for uniformly mixing printing and dyeing raw materials according to claim 1, characterized in that: The moving mechanism includes a lead screw (22), the lead screw (22) is longitudinally rotatably arranged inside the chute through a bearing, a third motor (23) is fixed on the upper side wall of the bracket (1), the upper end of the lead screw (22) is fixedly connected with the output end of the third motor (23), a moving block (24) is threadedly arranged on the rod wall of the lead screw (22), and the moving block (24) is slidably connected with the chute.
5. A uniform mixing device for printing and dyeing raw materials according to claim 4, characterized in that: The rotating mechanism includes two fixed rods (25), both of the two fixed rods (25) are fixedly connected to the front side wall of the moving block (24), a limiting tube (26) is fixedly arranged at the front ends of the two fixed rods (25) together, a sleeve (27) is rotatably arranged outside the limiting tube (26), a connecting block (28) is fixed to the front side wall of the sleeve (27), the front side wall of the connecting block (28) is fixedly connected to the rear side wall of the mounting plate (5), limiting blocks (29) are fixed to both the left side wall and the right side wall of the sleeve (27), fastening bolts are threadedly arranged on the side walls of the two limiting blocks (29), threaded holes are formed in both the left side wall and the right side wall of the limiting tube (26), and the closer ends of the two fastening bolts are threadedly connected to the threaded holes.
6. The uniform mixing device for printing and dyeing raw materials according to claim 1, characterized in that: The mounting mechanism includes a sleeve (30), the sleeve (30) is fixedly connected to the upper end of the vertical rod (8), connecting bolts are threadedly arranged on both the left side wall and the right side wall of the sleeve (30), and the closer ends of the two connecting bolts are threadedly connected to the rotating rod (7).