Raw material crusher for biomass fuel processing
By adjusting the spacing of the crushing rollers and the design of the dust removal mechanism, the problem that the crusher cannot adjust the spacing of the crushing rollers and dust treatment is solved, and uniform crushing of biomass fuel and the production of high-quality clean fuel are achieved.
Patent Information
- Application Number
- CN202422008121.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing crushers cannot adjust the pitch of the crushing rollers, resulting in inconsistent size of biomass fuel particles and the dust after crushing is not treated, affecting the quality of clean fuel.
An adjustment mechanism is designed to adjust the pitch of the crushing rollers and is equipped with a dust removal mechanism to remove dust by a flip plate and a suction fan.
It realizes flexible adjustment of the pitch of the crushing rollers and effective dust removal, improving the uniformity of biomass fuel particles and the quality of cleaning fuel.
Smart Images

Figure CN223069582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass fuel processing, in particular to a raw material crusher for biomass fuel processing. Background Art
[0002] Biomass fuel refers to using biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice husk, etc.), which is mainly different from fossil fuels. The application of biomass fuel is actually mainly biomass briquette fuel, which uses agricultural and forestry waste as raw materials and is made into various formed (such as block-shaped, granular, etc.) and directly combustible new clean fuels through processes such as crushing, mixing, extrusion, and drying;
[0003] However, there are still some defects in the crushers in the prior art when processing biomass fuel by crushing:
[0004] 1. Most crushers in the prior art crush biomass fuel through crushing rollers. However, the distance between the crushing rollers is not adjustable, so it is inconvenient to realize the crushing processing of biomass fuel with different particle sizes;
[0005] 2. At the same time, most crushers in the prior art cannot handle the dust in biomass fuel after crushing. In the subsequent processing process, the biomass fuel particles and dust are prepared into clean fuel together, resulting in poor quality of the prepared formed clean fuel. Content of the Utility Model
[0006] In order to solve the above problems, the purpose of the utility model is to provide a raw material crusher for biomass fuel processing.
[0007] To solve the above technical problems, the utility model adopts the following technical scheme: A raw material crusher for biomass fuel processing, including a machine case, two crushing rollers, two rotating shafts, and a motor. The two crushing rollers are arranged on the top wall of the machine case. The rotating shaft penetrates through the crushing roller and is fixedly connected to the crushing roller. An adjusting mechanism is arranged at one end of the machine case, and a dust removal mechanism is arranged inside the machine case;
[0008] The adjusting mechanism includes a first frame plate which is fixedly installed on one side of the chassis. A chute is formed on the first frame plate. Sliders are slidably installed at both ends of the chute. First connecting rods are fixedly installed on the upper surfaces of the two sliders. Sleeves are fixedly installed at one ends of the two first connecting rods. A first rotating rod is arranged on one side of the chassis. One end of the first rotating rod is fixedly connected to the driving output end of the motor. Two hollow rods are slidably arranged on the first rotating rod. One of the sleeves is rotatably connected to one end of a hollow rod. Bevel gears are fixedly installed at the middle parts of the two hollow rods and one ends of the two rotating shafts. Among them, two adjacent bevel gears mesh with each other. A double-headed screw rod is rotatably installed at one end of the first frame plate. The double-headed screw rod penetrates through the chute and is in threaded rotation connection with the two sliders.
[0009] Preferably, a second frame plate is fixedly installed on the top wall of the chassis. A guiding groove is formed on the second frame plate. Two guiding blocks are slidably installed on the inner wall of the guiding groove. One end of one of the rotating shafts is rotatably connected to one of the guiding blocks. Second connecting rods are fixedly installed on the outer walls of the two sleeves. One end of one of the second connecting rods is fixedly connected to one side of one of the guiding blocks.
[0010] Preferably, the dust removal mechanism includes two sleeve plates, two turning plates and an equipment cover. One end of one of the turning plates is arranged inside one of the sleeve plates. Rubber strips are fixedly installed at the other ends of the two turning plates. One side of the rubber strip is in movable contact with the inner wall of the chassis. The equipment cover is fixedly installed on the inner wall of the chassis. A suction fan is fixedly installed on the inner wall of the equipment cover. An expansion hood is fixedly installed at one end of the equipment cover. A dust discharge pipe is fixedly installed at the other end of the equipment cover.
[0011] Preferably, two spring rods are fixedly installed on the inner walls of the two sleeve plates. The telescopic ends of two adjacent spring rods are fixedly connected to one end of a turning plate. Two sliding grooves are formed on the inner walls of the two sleeve plates. Sliding blocks are slidably installed at one ends of the four sliding grooves. Two adjacent sliding blocks are fixedly connected to one end of a turning plate.
[0012] Preferably, a motor is fixedly installed on one side of the chassis. A second rotating rod is fixedly installed at the driving output end of the motor. The second rotating rod is rotatably connected to the chassis. A fixed roller is fixedly installed on the outer wall of the second rotating rod. One ends of the two sleeve plates are fixedly connected to the outer wall of the fixed roller.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. In the present utility model, the distance between the two crushing rollers is adjusted through an adjusting mechanism, so that the distance between the two crushing rollers meets the requirements of the crushing operation of biomass fuel, thereby conveniently realizing the adjustment of the distance between the two crushing rollers, and further facilitating the crushing process of biomass fuel with different particle sizes;
[0015] 2. In the present utility model, the crushed biomass fuel is flipped by the flip plate in the dust removal mechanism, so that the dust in the biomass fuel floats in the air. At the same time, the dust in the air is sucked by a suction fan, and the dust is discharged out of the machine box through the flow expansion cover, the equipment cover and the dust exhaust pipe, thereby conveniently realizing the dust removal of the crushed biomass fuel, and further effectively improving the quality of the subsequent prepared formed clean fuel. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is a schematic diagram of the overall structure of the raw material crusher for biomass fuel processing of the present utility model.
[0018] Figure 2 It is a schematic diagram of the sectional structure of the machine box of the present utility model.
[0019] Figure 3 It is a schematic diagram of the connection structure of the adjusting mechanism, the crushing roller, the rotating shaft and the motor of the present utility model.
[0020] Figure 4 For the present utility model Figure 3 The enlarged schematic diagram of part A.
[0021] Figure 5 It is a schematic diagram of the separation structure of the hollow rod and the first rotating rod of the present utility model.
[0022] Figure 6 For the present utility model Figure 5 The enlarged schematic diagram of part B.
[0023] Figure 7 It is a schematic diagram of the connection of the dust removal mechanism and the sectional structure of the equipment cover and the flow expansion cover of the present utility model.
[0024] Figure 8 It is a schematic diagram of the sectional structure of the sleeve plate of the present utility model.
[0025] Figure 9 For the present utility modelFigure 8 Schematic enlarged view of part C in
[0026] In the figure: 1, chassis; 11, feeding hopper; 12, discharge cover plate; 13, mounting rack; 2, crushing roller; 21, rotating shaft; 22, motor; 3, adjusting mechanism; 31, first frame plate; 32, chute; 33, slider; 34, first connecting rod; 35, sleeve; 36, hollow rod; 37, first rotating rod; 38, clamping block; 39, clamping groove; 4, bevel gear; 41, second frame plate; 42, guiding groove; 43, guiding block; 44, second connecting rod; 45, double-headed screw; 46, runner; 5, dust removal mechanism; 51, sleeve plate; 52, turnover plate; 53, rubber strip; 54, spring rod; 55, sliding groove; 56, sliding block; 57, equipment cover; 58, suction fan; 59, diffuser cover; 6, dust exhaust pipe; 61, motor; 62, second rotating rod; 63, fixed roller. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0028] Embodiment: As Figures 1-9 shown, the present invention provides a raw material crusher for biomass fuel processing, including a chassis 1, two crushing rollers 2, two rotating shafts 21 and a motor 22. The two crushing rollers 2 are arranged on the top wall of the chassis 1. The rotating shaft 21 penetrates through the crushing roller 2 and is fixedly connected to the crushing roller 2. One end of the chassis 1 is provided with an adjusting mechanism 3. By setting the adjusting mechanism 3, the adjusting mechanism 3 can adjust the distance between the two crushing rollers 2, so that the biomass fuel can be crushed into particles of different sizes according to the needs of the crushing operation. A dust removal mechanism 5 is arranged inside the chassis 1. By setting the dust removal mechanism 5, the dust removal mechanism 5 can remove dust from the crushed biomass fuel;
[0029] The adjusting mechanism 3 includes a first frame plate 31, which is fixedly installed on one side of the chassis 1. A chute 32 is formed on the first frame plate 31. Sliders 33 are slidably installed at both ends of the chute 32. First connecting rods 34 are fixedly installed on the upper surfaces of the two sliders 33. Sleeves 35 are fixedly installed at one ends of the two first connecting rods 34. A first rotating rod 37 is provided on one side of the chassis 1. One end of the first rotating rod 37 is fixedly connected to the driving output end of the motor 22. Two hollow rods 36 are slidably arranged on the first rotating rod 37. One end of one sleeve 35 is rotatably connected to one end of one hollow rod 36. Two clamping grooves 39 are formed on the first rotating rod 37. Two clamping blocks 38 are fixedly installed on the inner walls of the two hollow rods 36. Two of the clamping blocks 38 are slidably connected to the inner wall of one clamping groove 39. Conical gears 4 are fixedly installed at the middle parts of the two hollow rods 36 and one ends of the two rotating shafts 21. Adjacent two conical gears 4 are meshed with each other. A second frame plate 41 is fixedly installed on the top wall of the chassis 1. A guiding groove 42 is formed on the second frame plate 41. Two guiding blocks 43 are slidably installed on the inner wall of the guiding groove 42. One end of one rotating shaft 21 is rotatably connected to one guiding block 43. Second connecting rods 44 are fixedly installed on the outer walls of the two sleeves 35. One end of one second connecting rod 44 is fixedly connected to one side of one guiding block 43. A double-headed screw rod 45 is rotatably installed at one end of the first frame plate 31. The double-headed screw rod 45 penetrates through the chute 32 and is in threaded rotation connection with the two sliders 33. By rotating the double-headed screw rod 45, the double-headed screw rod 45 can drive the two sliders 33 to slide towards each other or away from each other in the chute 32. By driving the two sliders 33 to slide towards each other or away from each other in the chute 32, the sliders 33 can make the rotating shaft 21 and the crushing roller 2 move synchronously through the first connecting rod 34, the sleeve 35, the hollow rod 36, the conical gear 4, the second connecting rod 44 and the guiding block 43, so as to realize the adjustment of the distance between the two crushing rollers 2. When the motor 22 is started, the driving shaft of the motor 22 makes the first rotating rod 37 rotate. The first rotating rod 37 can make the hollow rod 36 rotate through the clamping block 38. The hollow rod 36 can make the rotating shaft 21 rotate through the conical gear 4. The rotating shaft 21 can make the crushing rollers 2 rotate synchronously. Due to the reverse transmission effect of the conical gear 4, the two crushing rollers 2 rotate synchronously in the opposite direction. The two crushing rollers 2 crush the biomass fuel under the action of synchronous reverse rotation. By arranging the guiding groove 42 and the guiding block 43, the guiding block 43 can slide horizontally along the inner wall of the guiding groove 42, so as to support the rotating shaft 21 and the crushing roller 2 and improve the stability of the rotating shaft 21 and the crushing roller 2.
[0030] One end of the chassis 1 is fixedly installed with a feeding hopper 11, and the other end of the chassis 1 is hingedly installed with a discharge cover plate 12. A number of uniformly distributed mounting brackets 13 are fixedly installed at the other end of the chassis 1. By setting the discharge cover plate 12, after the discharge cover plate 12 is turned downward and opened, the crushed biomass fuel at the bottom of the chassis 1 can be discharged. By setting the feeding hopper 11, the biomass fuel to be crushed can be added above the two crushing rollers 2.
[0031] One end of the double-headed screw rod 45 is fixedly installed with a runner 46. By setting the runner 46, it is convenient for the operator to rotate the double-headed screw rod 45.
[0032] The dust removal mechanism 5 includes two sleeve plates 51, two turning plates 52 and an equipment cover 57. One end of one turning plate 52 is arranged in one sleeve plate 51. Rubber strips 53 are fixedly installed at the other ends of the two turning plates 52. One side of the rubber strip 53 is in movable contact with the inner wall of the chassis 1. The equipment cover 57 is fixedly installed on the inner wall of the chassis 1. A suction fan 58 is fixedly installed on the inner wall of the equipment cover 57. An expansion hood 59 is fixedly installed at one end of the equipment cover 57. A dust discharge pipe 6 is fixedly installed at the other end of the equipment cover 57. By setting the sleeve plate 51, the turning plate 52 and the rubber strip 53, when the sleeve plate 51, the turning plate 52 and the rubber strip 53 turn, the sleeve plate 51, the turning plate 52 and the rubber strip 53 can turn the biomass fuel at the bottom of the chassis 1. At the same time, the rubber strip 53 is always in contact with the inner wall of the chassis 1, so that the crushed biomass fuel keeps moving, thus making the dust in the biomass fuel in a floating state. By setting the equipment cover 57, the suction fan 58, the expansion hood 59 and the dust discharge pipe 6, when the suction fan 58 operates, the suction fan 58 sucks the dust in the biomass fuel through the expansion hood 59, and the dust is discharged out of the chassis 1 through the expansion hood 59, the equipment cover 57 and the dust discharge pipe 6.
[0033] Two spring rods 54 are fixedly installed on the inner walls of the two sleeve plates 51. The telescopic ends of two adjacent spring rods 54 are fixedly connected to one end of a turning plate 52. Two sliding grooves 55 are opened on the inner walls of the two sleeve plates 51. One end of each of the four sliding grooves 55 is slidably installed with a sliding block 56. Two adjacent sliding blocks 56 are fixedly connected to one end of a turning plate 52. By setting the spring rod 54, the extended state of the spring rod 54 can push the turning plate 52 and the rubber strip 53, so that the rubber strip 53 can always be in contact with the inner wall of the chassis 1, and fully turn the biomass fuel at the bottom of the chassis 1. By setting the sliding groove 55 and the sliding block 56, the sliding block 56 slides along the inner wall of the sliding groove 55, thereby improving the stability of the turning plate 52.
[0034] On one side of the chassis 1, a motor 61 is fixedly installed. The driving output end of the motor 61 is fixedly installed with a second rotating rod 62. The second rotating rod 62 is rotationally connected to the chassis 1. The outer wall of the second rotating rod 62 is fixedly installed with a fixed roller 63. One end of the two sleeve plates 51 is fixedly connected to the outer wall of the fixed roller 63. By turning on the motor 61, the drive shaft of the motor 61 can drive the fixed roller 63 to rotate through the second rotating rod 62, and the fixed roller 63 can make the two sleeve plates 51, the two turning plates 52 and the two rubber strips 53 turn around the axis of the fixed roller 63.
[0035] Working principle: When biomass fuel needs to be crushed, first adjust the distance between the two crushing rollers 2 according to the crushing operation requirements;
[0036] The operator first manually rotates the runner 46. The runner 46 makes the double-headed screw 45 rotate. The double-headed screw 45 drives the two sliders 33 to slide towards each other or away from each other in the chute 32. The two sliders 33 make the two rotating shafts 21 and the two crushing rollers 2 move synchronously through the corresponding first connecting rod 34, sleeve 35, hollow rod 36, bevel gear 4, second connecting rod 44 and guide block 43, so that the distance between the two crushing rollers 2 meets the crushing operation requirements of the biomass fuel, thus conveniently realizing the adjustment of the distance between the two crushing rollers 2, and further facilitating the crushing process of biomass fuels with different particle sizes;
[0037] By turning on the motor 22, the drive shaft of the motor 22 makes the first rotating rod 37 rotate. The first rotating rod 37 makes the two hollow rods 36 rotate through the four clamping blocks 38. The two hollow rods 36 make the two rotating shafts 21 rotate through the four bevel gears 4. The two rotating shafts 21 make the crushing rollers 2 rotate synchronously, and the two crushing rollers 2 rotate in opposite directions synchronously. The two crushing rollers 2 crush the biomass fuel during the synchronous reverse rotation process and make the crushed biomass fuel fall to the bottom of the chassis 1;
[0038] At this time, the operator turns on the motor 61 and the suction fan 58. The drive shaft of the motor 61 can make the two sleeve plates 51, the two turning plates 52 and the two rubber strips 53 turn around the axis of the fixed roller 63 through the second rotating rod 62 and the fixed roller 63. During the turning process of the two sleeve plates 51, the two turning plates 52 and the two rubber strips 53, the crushed biomass fuel is continuously moved, making the dust in the biomass fuel in a floating state. The suction fan 58 sucks the dust in the biomass fuel through the diffuser 59, and the dust is discharged outside the chassis 1 through the diffuser 59, the equipment cover 57 and the dust exhaust pipe 6, thus conveniently realizing the dust removal of the crushed biomass fuel, and further effectively improving the quality of the subsequent prepared formed clean fuel.
[0039] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model also intends to include these modifications and variations.
Claims
1. Raw material crusher for biomass fuel processing, comprising a chassis (1), two crushing rollers (2), two rotating shafts (21) and a motor (22). The two crushing rollers (2) are arranged on the top wall of the chassis (1). The rotating shaft (21) penetrates through the crushing roller (2) and is fixedly connected to the crushing roller (2). It is characterized in that: One end of the chassis (1) is provided with an adjusting mechanism (3), and a dust removal mechanism (5) is arranged inside the chassis (1). The adjusting mechanism (3) includes a first frame plate (31) fixedly installed on one side of the chassis (1). A chute (32) is formed on the first frame plate (31). Sliders (33) are slidably installed at both ends of the chute (32). First connecting rods (34) are fixedly installed on the upper surfaces of the two sliders (33). Sleeves (35) are fixedly installed at one ends of the two first connecting rods (34). A first rotating rod (37) is arranged on one side of the chassis (1). One end of the first rotating rod (37) is fixedly connected to the driving output end of the motor (22). Two hollow rods (36) are slidably arranged on the first rotating rod (37). One of the sleeves (35) is rotatably connected to one end of one of the hollow rods (36). Bevel gears (4) are fixedly installed at the middle parts of the two hollow rods (36) and one ends of the two rotating shafts (21). Among them, two adjacent bevel gears (4) are meshed with each other. One end of the first frame plate (31) is rotatably installed with a double-headed screw rod (45). The double-headed screw rod (45) penetrates through the chute (32) and is in threaded rotation connection with the two sliders (33).
2. The raw material crusher for biomass fuel processing according to claim 1, characterized in that, A feeding hopper (11) is fixedly installed at one end of the chassis (1). A discharge cover plate (12) is hingedly installed at the other end of the chassis (1). A number of uniformly distributed mounting brackets (13) are fixedly installed at the other end of the chassis (1).
3. The raw material crusher for biomass fuel processing according to claim 1, wherein, Two clamping grooves (39) are formed on the first rotating rod (37). Two clamping blocks (38) are fixedly installed on the inner walls of the two hollow rods (36). Among them, two of the clamping blocks (38) are slidably connected to the inner wall of one of the clamping grooves (39).
4. The raw material crusher for biomass fuel processing according to claim 1, wherein, A second frame plate (41) is fixedly installed on the top wall of the chassis (1). A guiding groove (42) is formed on the second frame plate (41). Two guiding blocks (43) are slidably installed on the inner wall of the guiding groove (42). One end of one of the rotating shafts (21) is rotatably connected to one of the guiding blocks (43). Second connecting rods (44) are fixedly installed on the outer walls of the two sleeves (35). One end of one of the second connecting rods (44) is fixedly connected to one side of one of the guiding blocks (43).
5. The raw material crusher for biomass fuel processing according to claim 1, characterized in that, A runner (46) is fixedly installed at one end of the double-headed screw rod (45).
6. The raw material crusher for biomass fuel processing according to claim 1, wherein, The dust removal mechanism (5) includes two sleeve plates (51), two flipping plates (52) and a device cover (57). One end of one of the flipping plates (52) is arranged inside one of the sleeve plates (51). Rubber strips (53) are fixedly installed at the other ends of the two flipping plates (52). One side of the rubber strip (53) is in movable contact with the inner wall of the chassis (1). The device cover (57) is fixedly installed on the inner wall of the chassis (1). A suction fan (58) is fixedly installed on the inner wall of the device cover (57). An expansion hood (59) is fixedly installed at one end of the device cover (57). A dust discharge pipe (6) is fixedly installed at the other end of the device cover (57).
7. The raw material crusher for biomass fuel processing according to claim 6, wherein, Two spring rods (54) are fixedly installed on the inner walls of the two sleeve plates (51). The telescopic ends of two adjacent spring rods (54) are fixedly connected to one end of a flipping plate (52). Two sliding grooves (55) are formed in the inner walls of the two sleeve plates (51). Sliding blocks (56) are slidably installed at one ends of the four sliding grooves (55). One end of a flipping plate (52) is fixedly connected to two adjacent sliding blocks (56).
8. The raw material crusher for biomass fuel processing according to claim 6, wherein, A motor (61) is fixedly installed on one side of the chassis (1). A second rotating rod (62) is fixedly installed at the driving output end of the motor (61). The second rotating rod (62) is rotatably connected to the chassis (1). A fixed roller (63) is fixedly installed on the outer wall of the second rotating rod (62). One ends of the two sleeve plates (51) are fixedly connected to the outer wall of the fixed roller (63).