Powder composite modified honeycomb mill equipment

By driving the rotating spindle by permanent magnet synchronous motor, the transmission mechanism is cancelled, and the efficient transmission of honeycomb mill and the uniform mixing of modified activators is achieved, which solves the problems of low transmission efficiency and uneven mixing of existing honeycomb mill devices, and improves product quality stability.

CN223069593UActive Publication Date: 2025-07-08DONGGUAN WUQUAN MACHINERY

Patent Information

Application Number
CN202421690824.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-08
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing honeycomb grinding device adopts belt transmission method, which leads to large space occupied by the site, inconvenient installation and maintenance, low transmission efficiency, large transmission loss and complex transmission structure. The modified activator is not conducive to rapid and uniform mixing with the material.

Method used

The permanent magnet synchronous motor is used to directly drive the rotating spindle. The rotating spindle drives the cylinder honeycomb grinding blades to rotate, cancel the additional transmission mechanism, and the modification activator enters the honeycomb grinding main cylinder through the annular feed cavity and the material guide port and mixes evenly with the material.

Benefits of technology

It improves transmission efficiency, reduces energy consumption and installation and maintenance difficulties, ensures stable product quality, and achieves rapid and even mixing of modified activator and materials.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223069593U_ABST
    Figure CN223069593U_ABST
Patent Text Reader

Abstract

The utility model discloses powder composite modification honeycomb mill equipment which comprises a bottom seat plate, a honeycomb mill main cylinder, a cylinder type honeycomb mill blade and a rotating main shaft, a permanent magnet synchronous motor is fixedly installed on the lower end face of the bottom seat plate, and the rotating main shaft is installed on the upper end face of the bottom seat plate through a bottom bearing seat in a rotating fit mode. The lower end of the rotating main shaft is in direct driving butt joint with the permanent magnet synchronous motor, and the upper end of the rotating main shaft extends into the honeycomb mill main barrel and is fixedly sleeved with barrel type honeycomb mill blades. The permanent magnet synchronous motor is adopted to directly drive the rotating main shaft, an additional transmission mechanism is not needed, transmission efficiency can be improved, energy consumption can be reduced, transmission complexity can be reduced, installation and maintenance difficulty is relatively low, slip rate basically does not exist in a direct driving mode, and stability of product machining quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of honeycomb mills, in particular to powder composite modified honeycomb mill equipment. Background Art

[0002] The honeycomb mill is a continuous mechanochemical powder compound modifier, which features three functions: synchronous drying, depolymerization and dispersion, and powder surface chemical treatment. It is specially used for the production of micro-nano powder particles with certain powder size requirements. A high linear speed can generate "eddy currents" to quickly "rub" the material to the original particle size, achieving depolymerization and dispersion of the material; after the process gas is heated, the honeycomb mill is a dryer with good drying capacity during operation; the powder boils in the atomized modifier air, and the high-speed moving powder and the activator produce mechanochemical modification, with good coverage and modification rate.

[0003] For example, the utility model patent with the authorization announcement number CN213254926U discloses a honeycomb mill device, including a base, a shell, a driving mechanism, a feeding mechanism and a grinding mechanism, the shell is mounted on the base; the driving mechanism includes a driving device and a rotating shaft, the driving device is mounted on the base, the rotating shaft is mounted on the output end of the driving device and is placed in the shell; the feeding mechanism includes an air volume chamber and a disintegration structure, the air volume chamber is placed in the shell and located on the base, the shell has a lower feeding port connected to the air volume chamber, the disintegration structure is built into the air volume chamber and installed on the rotating shaft; the grinding mechanism is built into the shell and located on the feeding mechanism, the grinding mechanism is installed on the rotating shaft, the shell is provided with an activator interface and an upper feeding port connected to the grinding mechanism, and the top of the shell is provided with a discharge port. The honeycomb mill device of the above scheme has the advantages of high and uniform activation modification rate.

[0004] The honeycomb mill of the above scheme mainly adopts belt drive, and the motor is arranged at the side end of the honeycomb mill, which occupies a relatively large space, and additional transmission mechanisms such as pulleys and belts are required between the motor and the honeycomb mill. Since the transmission mechanism is at the bottom of the base, there are relatively many parts, and installation, maintenance and replacement of accessories are extremely inconvenient; and the belt transmission efficiency is low, the transmission loss is large, the transmission structure is complex, there is a certain slip rate, and the unstable speed is easy to have an adverse effect on the product quality; in addition, the modified activator directly enters the honeycomb mill through a single inlet, which is not conducive to rapid and uniform mixing with the material. Utility Model Content

[0005] The utility model aims to provide a powder composite modified honeycomb mill device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A powder composite modified honeycomb grinding device, comprising a bottom seat plate, a honeycomb grinding main cylinder, a cylindrical honeycomb grinding blade and a rotating main shaft. A permanent magnet synchronous motor is fixedly installed on the lower end face of the bottom seat plate. The upper end face of the bottom seat plate is rotationally fitted with the rotating main shaft through a bottom bearing seat. The lower end of the rotating main shaft is directly driven and butted with the permanent magnet synchronous motor. The upper end of the rotating main shaft extends into the honeycomb grinding main cylinder and is fixedly sleeved with the cylindrical honeycomb grinding blade.

[0008] Preferably, the permanent magnet synchronous motor includes a motor housing fixedly installed on the lower end face of the bottom seat plate. A rotor bracket is rotatably installed inside the motor housing. A permanent magnet is sleeved on the outer periphery of the rotor bracket. The lower end of the rotating main shaft is inserted into the rotor bracket. A stator core and a stator winding are also fixedly installed inside the motor housing.

[0009] Preferably, the bottom seat plate is embedded and fixed on a bottom support seat. The bottom seat plate is assembled and fixed with a middle support cylinder through a docking cylinder. The upper end of the middle support cylinder is butt-jointed and fixed with a main cylinder bottom plate. A material guiding hole is opened in the center of the main cylinder bottom plate. A bottom feeding guiding cylinder is also butt-jointed and fixed on the lower end face of the main cylinder bottom plate. A bottom feeding port is butt-jointed and installed on the side wall of the bottom feeding guiding cylinder. The bottom feeding port penetrates through the middle support cylinder.

[0010] Preferably, a dispersing blade is also fixedly sleeved on the rotating main shaft corresponding to the inside of the bottom feeding guiding cylinder. The material entering the bottom feeding guiding cylinder is dispersed by the rotating dispersing blade.

[0011] Preferably, the honeycomb grinding main cylinder includes a secondary feeding cylinder and a main cylinder body which are assembled and fixed in sequence from bottom to top. The lower end face of the secondary feeding cylinder is butt-jointed and fixed with the main cylinder bottom plate. An external cylinder is also sleeved on the outer periphery of the secondary feeding cylinder. An annular feeding cavity is formed between the external cylinder and the secondary feeding cylinder. A secondary feeding port is butt-jointed and installed on the side wall of the external cylinder. A plurality of material guiding ports are distributed on the circumferential side wall of the secondary feeding cylinder. The modified activator can first enter the annular feeding cavity through the secondary feeding port. The modified activator in the annular feeding cavity can enter the inside of the honeycomb grinding main cylinder through the circumferentially distributed material guiding ports, which is beneficial to quickly and evenly mix with the material.

[0012] Preferably, a main cylinder top seat plate is also butt-jointed and fixed on the upper end of the main cylinder body. An inner discharge cylinder and an outer discharge cylinder are fixedly installed on the upper end face of the main cylinder top seat plate. An annular top seat plate is butt-jointed and fixed on the upper end faces of the inner discharge cylinder and the outer discharge cylinder. An annular discharge cavity is formed between the main cylinder top seat plate, the inner discharge cylinder, the outer discharge cylinder and the annular top seat plate. A discharge port for communicating with the annular discharge cavity is butt-jointed and installed on the side wall of the outer discharge cylinder. A plurality of circumferentially distributed top guiding holes are opened in the main cylinder top seat plate corresponding to the annular discharge cavity.

[0013] Preferably, a top bearing seat is fixedly installed in the center of the main cylinder top seat plate. The top end of the rotating main shaft is rotationally fitted in the top bearing seat.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model adopts a permanent magnet synchronous motor to directly drive the rotating main shaft, and the rotating main shaft drives the cylindrical honeycomb grinding blades to rotate, thereby realizing functions such as diffusion, depolymerization, and drying of materials. There is no need to adopt an additional transmission mechanism, which is beneficial to improving the transmission efficiency, reducing energy consumption, and can also reduce the complexity of the transmission. The installation and maintenance difficulty is relatively low. The direct drive method basically has no slip rate, ensuring the stability of the product processing quality;

[0015] In addition, the modified activator can first enter the annular feed cavity through the secondary feed port, and the modified activator in the annular feed cavity can enter the inside of the honeycomb grinding main cylinder through the material guiding ports distributed in a circumferential manner, which is beneficial to quickly and evenly mix with the materials. Description of the Drawings

[0016] Figure 1 It is a schematic side structure diagram of a powder composite modified honeycomb grinding device;

[0017] Figure 2 It is a schematic cross-sectional structure diagram of a powder composite modified honeycomb grinding device along A-A;

[0018] Figure 3 It is a schematic structure diagram of the lower half part of a powder composite modified honeycomb grinding device in Figure 2 ;

[0019] Figure 4 It is a schematic structure diagram of the upper half part of a powder composite modified honeycomb grinding device in Figure 2 .

[0020] In the figure: 1 - bottom seat plate, 11 - bottom support seat, 12 - docking cylinder, 13 - middle support cylinder, 14 - main cylinder base plate, 141 - material guiding hole, 15 - bottom feed guiding cylinder, 151 - bottom feed port, 16 - secondary feed cylinder, 161 - material guiding port, 162 - outer cylinder, 163 - annular feed cavity, 164 - secondary feed port, 2 - permanent magnet synchronous motor, 21 - motor housing, 22 - stator core, 23 - permanent magnet, 24 - rotor bracket, 3 - rotating main shaft, 31 - bottom bearing seat, 32 - top bearing seat, 33 - dispersion blade, 34 - cylindrical honeycomb grinding blade, 4 - material grinding cavity, 41 - main cylinder body, 42 - main cylinder top seat plate, 421 - top guiding hole, 5 - annular discharge cavity, 51 - discharge outer cylinder, 52 - discharge inner cylinder, 53 - annular top seat plate, 54 - discharge port. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1 to 4 , the present invention provides a technical solution: a powder composite modified honeycomb grinding device, including a bottom seat plate 1, a honeycomb grinding main cylinder, a cylindrical honeycomb grinding blade 34 and a rotating main shaft 3. A material grinding cavity 4 is formed inside the honeycomb grinding main cylinder. A permanent magnet synchronous motor 2 is fixedly installed on the lower end face of the bottom seat plate 1. The upper end face of the bottom seat plate 1 is rotationally fitted with a rotating main shaft 3 through a bottom bearing seat 31. The lower end of the rotating main shaft 3 is directly driven and butted with the permanent magnet synchronous motor 2. The upper end of the rotating main shaft 3 extends into the honeycomb grinding main cylinder and is fixedly sleeved with a cylindrical honeycomb grinding blade 34.

[0023] The working principle of the present invention is: the permanent magnet synchronous motor directly drives the rotating main shaft, and the rotating main shaft drives the cylindrical honeycomb grinding blade to rotate, so as to perform functions such as diffusion, depolymerization, and drying of the material. There is no need to use an additional transmission mechanism, which is beneficial to improving the transmission efficiency, reducing energy consumption, and reducing the complexity of the transmission. The installation and maintenance difficulty is relatively low. The direct drive method basically has no slip rate, ensuring the stability of the product processing quality.

[0024] As a specific solution, the permanent magnet synchronous motor 2 includes a motor housing 21 fixedly installed on the lower end face of the bottom seat plate 1. A rotor bracket 24 is rotatably installed inside the motor housing 21. A permanent magnet 23 is sleeved on the outer periphery of the rotor bracket 24. The lower end of the rotating main shaft 3 is inserted into the rotor bracket 24. A stator core 22 and a stator winding are also fixedly installed inside the motor housing 21. An external power supply provides power to the stator winding, and the stator winding generates a magnetic field to drive the rotor bracket 24 with the permanent magnet 23 to rotate. The rotor bracket 24 drives the rotating main shaft 3 to rotate, and the rotating main shaft 3 drives the cylindrical honeycomb grinding blade 34 to rotate through bearings and key connections, so as to perform operations such as diffusion, depolymerization, and drying of the material.

[0025] As a specific solution, for the convenience of assembly and the entry of materials, the bottom seat plate 1 is fixedly embedded in the bottom support seat 11. The bottom seat plate 1 is assembled and fixed with the middle support cylinder 13 through the docking cylinder 12. The upper end of the middle support cylinder 13 is butt-jointed and fixed with the main cylinder bottom plate 14. A material guide hole 141 is provided at the center of the main cylinder bottom plate 14. The lower end face of the main cylinder bottom plate 14 is also butt-jointed and fixed with the bottom feed guide cylinder 15. A bottom feed port 151 is butt-jointed and installed on the side wall of the bottom feed guide cylinder 15, and the bottom feed port 151 penetrates through the middle support cylinder 13. Materials and hot air enter the bottom feed guide cylinder 15 through the bottom feed port 151, and then enter the upper material grinding chamber 4 through the material guide hole 141 at the center of the main cylinder bottom plate 14, completing the feeding.

[0026] In order to disperse the incoming materials and facilitate subsequent rapid depolymerization and dispersion, a dispersion blade 33 is also fixedly sleeved inside the bottom feed guide cylinder 15 corresponding to the rotating main shaft 3. The materials entering the bottom feed guide cylinder 15 are scattered by the rotating dispersion blade 33.

[0027] As a specific solution, the honeycomb grinding main cylinder may specifically include a secondary feed cylinder 16 and a main cylinder body 41 that are sequentially assembled and fixed from bottom to top. The lower end face of the secondary feed cylinder 16 is butt-jointed and fixed with the main cylinder bottom plate 14. An outer cylinder 162 is also sleeved on the outer periphery of the secondary feed cylinder 16. An annular feed chamber 163 is formed between the outer cylinder 162 and the secondary feed cylinder 16. A secondary feed port 164 is butt-jointed and installed on the side wall of the outer cylinder 162. A plurality of material guide ports 161 are distributed on the circumferential side wall of the secondary feed cylinder 16. The modified activator can first enter the annular feed chamber 163 through the secondary feed port 164, and the modified activator in the annular feed chamber 163 can enter the inside of the honeycomb grinding main cylinder through the circumferentially distributed material guide ports 161, which is conducive to rapid and uniform mixing with the materials.

[0028] To facilitate the formation of a vortex and the discharge of the polished material, a main cylinder top seat plate 42 is also butt-joint fixed to the upper end of the main cylinder body 41. An inner discharge cylinder 52 and an outer discharge cylinder 51 are fixedly installed on the upper end surface of the main cylinder top seat plate 42. An annular top seat plate 53 is butt-joint fixed to the upper end surfaces of the inner discharge cylinder 52 and the outer discharge cylinder 51. An annular discharge chamber 5 is formed between the main cylinder top seat plate 42, the inner discharge cylinder 52, the outer discharge cylinder 51, and the annular top seat plate 53. A discharge port 54 for communicating with the annular discharge chamber 5 is butt-joint installed on the side wall of the outer discharge cylinder 51. The main cylinder top seat plate 42 is provided with a plurality of circumferentially distributed top guide holes 421 corresponding to the annular discharge chamber 5. Among them, a top bearing seat 32 is fixedly installed at the center of the main cylinder top seat plate 42. The top end of the rotating main shaft 3 is rotatably fitted in the top bearing seat 32. The material depolymerized and dispersed by the barrel honeycomb mill blades 34 enters the annular discharge chamber 5 through the top guide holes 421 under negative pressure, and then can be discharged through the discharge port 54. In addition, a through hole is provided at the center of the annular top seat plate 53 to facilitate the installation, disassembly, and maintenance of the top bearing seat 32.

[0029] The structural design of the present utility model is reasonable. The bottom support seat 11, the bottom seat plate 1, the middle support cylinder 13, the main cylinder bottom seat plate 14, the honeycomb mill main cylinder, the main cylinder top seat plate 42, the inner discharge cylinder 52, the outer discharge cylinder 51, and the annular top seat plate 53 are sequentially combined and stacked from bottom to top. Adopting a modular design structure, it is very easy to replace and maintain.

[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A powder composite modified honeycomb grinding device, comprising a bottom seat plate (1), a honeycomb grinding main cylinder, a barrel-shaped honeycomb grinding blade (34), and a rotating main shaft (3), characterized in that, A permanent magnet synchronous motor (2) is fixedly installed on the lower end face of the bottom seat plate (1). The upper end face of the bottom seat plate (1) is rotatably fitted with a rotating main shaft (3) through a bottom bearing seat (31). The lower end of the rotating main shaft (3) is directly driven and docked with the permanent magnet synchronous motor (2). The upper end of the rotating main shaft (3) extends into the main honeycomb grinding cylinder and is fixedly sleeved with a cylindrical honeycomb grinding blade (34). The main honeycomb grinding cylinder includes a secondary feeding cylinder (16) and a main cylinder body (41) which are assembled and fixed in sequence from bottom to top. The lower end face of the secondary feeding cylinder (16) is butt - joint fixed with the main cylinder base plate (14). An outer cylinder (162) is also sleeved on the outer periphery of the secondary feeding cylinder (16). An annular feeding cavity (163) is formed between the outer cylinder (162) and the secondary feeding cylinder (16). A secondary feeding port (164) is butt - joint installed on the side wall of the outer cylinder (162). A plurality of material guiding ports (161) are distributed on the circumferential side wall of the secondary feeding cylinder (16).

2. The powder composite modified honeycomb grinding device according to claim 1, characterized in that The permanent magnet synchronous motor (2) includes a motor housing (21) fixedly installed on the lower end face of the bottom seat plate (1). A rotor bracket (24) is rotatably installed inside the motor housing (21). A permanent magnet (23) is sleeved on the outer periphery of the rotor bracket (24). The lower end of the rotating main shaft (3) is inserted into the rotor bracket (24). A stator core (22) and a stator winding are also fixedly installed inside the motor housing (21).

3. The powder composite modified honeycomb grinding equipment according to claim 1, characterized in that, The bottom seat plate (1) is embedded and fixed on the bottom support seat (11). The bottom seat plate (1) is assembled and fixed with a middle support cylinder (13) through a butt - joint cylinder (12). The upper end of the middle support cylinder (13) is butt - joint fixed with the main cylinder base plate (14). A material guiding hole (141) is opened at the center of the main cylinder base plate (14). A bottom feeding guiding cylinder (15) is also butt - joint fixed on the lower end face of the main cylinder base plate (14). A bottom feeding port (151) is butt - joint installed on the side wall of the bottom feeding guiding cylinder (15). The bottom feeding port (151) passes through the middle support cylinder (13).

4. A powder composite modified honeycomb grinding device according to claim 3, characterized in that, A dispersing blade (33) is also fixedly sleeved on the rotating main shaft (3) corresponding to the inside of the bottom feeding guiding cylinder (15).

5. A powder composite modified honeycomb grinding device according to claim 3, characterized in that, The upper end of the main cylinder body (41) is also butt - joint fixed with a main cylinder top seat plate (42). An inner discharge cylinder (52) and an outer discharge cylinder (51) are fixedly installed on the upper end face of the main cylinder top seat plate (42). An annular top seat plate (53) is butt - joint fixed on the upper end faces of the inner discharge cylinder (52) and the outer discharge cylinder (51). An annular discharge cavity (5) is formed between the main cylinder top seat plate (42), the inner discharge cylinder (52), the outer discharge cylinder (51) and the annular top seat plate (53). A discharge port (54) for communicating with the annular discharge cavity (5) is butt - joint installed on the side wall of the outer discharge cylinder (51). A plurality of circumferentially distributed top guiding holes (421) are opened on the main cylinder top seat plate (42) corresponding to the annular discharge cavity (5).

6. The powder composite modified honeycomb grinding device according to claim 5, characterized in that, A top bearing seat (32) is fixedly installed at the center of the main cylinder top seat plate (42). The top end of the rotating main shaft (3) is rotatably fitted in the top bearing seat (32).

Citation Information

Patent Citations

  • Honeycomb mill device

    CN213254926U

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