Roll coating mechanism for micro-channel flat tube
By designing the microchannel flat tube roller coating mechanism, the use of shovel plate to scrape away impurities, air pump to extract gas, and heat wire drying, the operation limitations of the traditional roller coating method are solved, the integration of impurity cleaning and drying is achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421656552.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The traditional roller coating method has great operational limitations when surface treatment of microchannel flat tubes, making it difficult to integrate impurity removal and drying, which affects production efficiency.
A microchannel flat tube roller coating mechanism is designed, including a shovel plate, a air pump, an impurity collection box and a heating wire. The impurity is scraped away by the shovel plate, the air pump extracts impurity gas, the vacuum cover is sucked in and collected, and the motor box drives the gas to heat and blow dry to achieve integrated impurity cleaning and drying.
It improves the operating efficiency of surface treatment of microchannel flat tubes, realizes efficient cleaning and rapid drying of impurities, and simplifies the production process.
Smart Images

Figure CN223069826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flat tube rolling coating, in particular to a rolling coating mechanism for a microchannel flat tube. Background Art
[0002] Microchannel aluminum flat tube (also known as "parallel flow aluminum flat tube") is a thin-walled porous flat tubular material made of refined aluminum rods, hot extruded, and surface zinc sprayed for corrosion protection. It is mainly used in air-conditioning systems of various refrigerants. As a pipeline component carrying new environmentally friendly refrigerants, it adopts new environmentally friendly manufacturing and is the key material for the new generation of parallel flow microchannel air-conditioning heat exchangers.
[0003] In the manufacturing process of air-conditioning heat exchangers, after the microchannel flat tubes, fins and collecting tubes are assembled, brazing flux is sprayed on them, and then they are heated and welded into a core body in a heating furnace. The traditional roll coating method has a relatively single function. First, the impurities on the surface of the flat tubes need to be processed before roll coating to purify them. At the same time, after roll coating, they need to wait for drying before proceeding to the next step. Therefore, it is not convenient for this structure to be completed in one piece, and there are operational limitations. Utility Model Content
[0004] The purpose of the utility model is to provide a rolling coating mechanism for a microchannel flat tube, wherein the upper surface of the flat tube body contacts with a shovel plate to scrape off its impurities, and an air pump extracts the internal gas of its impurity collection box, and at this time, a dust hood sucks the gas into the interior of the impurity collection box to complete the collection of impurities.
[0005] To achieve the above-mentioned purpose, a rolling coating mechanism for a microchannel flat tube is provided, comprising: a rolling coating box, both sides of the top end of the rolling coating box are fixedly connected with a motor box, the driving end of the motor box is fixedly connected with a fan, a partition is fixedly connected to the middle of the interior of the rolling coating box, a barrel is provided on one side of the partition, and the barrel and the rolling coating box are fixedly connected, a fixed block is fixedly connected to the upper and lower ends of one side of the interior of the rolling coating box, a threaded rod is rotatably connected to the interior of the fixed block, a shovel plate is threadedly connected to the middle part of the threaded rod, the bottom end of the barrel is rotatably matched with a brush roller, and an impurity collection box is provided on one side of the bottom end of the rolling coating box.
[0006] According to the rolling coating mechanism for a microchannel flat tube, the top of the impurity collection box is fixedly connected to an air intake pipe, and one end of the air intake pipe is fixedly connected to a dust suction pipe.
[0007] According to the rolling coating mechanism for a microchannel flat tube, one end of the dust suction tube is fixedly connected to a dust suction hood, and the dust suction hood is located on the inner side of the shovel plate.
[0008] According to the described roll coating mechanism for a microchannel flat tube, openings are provided at both ends of the roll coating box body, a support roller is arranged at the bottom end of the opening, and the fixed frames at both ends of the support roller are fixedly connected to the roll coating box body.
[0009] According to the described roll coating mechanism for a microchannel flat tube, a flat tube main body is in rolling fit above the support roller, and the flat tube main body is in abutting fit with the scraping plate.
[0010] According to the described roll coating mechanism for a microchannel flat tube, an exhaust net is fixedly connected to the other side of the inner bottom end of the roll coating box body.
[0011] According to the described roll coating mechanism for a microchannel flat tube, an air pump is fixedly connected to one side of the inner top end of the impurity collection box, a filter screen is arranged at the input end of the air pump, and the filter screen is movably connected to the impurity collection box.
[0012] According to the described roll coating mechanism for a microchannel flat tube, a heating wire is arranged at the bottom end of the fan blade, and the heating wire is fixedly connected to the inner wall of the roll coating box body.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. The present utility model is provided with a scraping plate, an air pump, an impurity collection box and a flat tube main body. The upper surface of the flat tube main body abuts against the scraping plate, which can scrape off its impurities. Through this structure, the impurities are cleaned during the roll coating process, improving the operation efficiency. During the scraping process, the air pump pumps out the gas inside the impurity collection box to reach a vacuum state. At this time, the dust suction hood inhales the gas, and after inhalation, it flows through the dust suction pipe to the air inlet pipe and enters the inside of the impurity collection box, completing the collection of impurities and improving the roll coating effect.
[0015] 2. The present utility model is provided with a motor box and a heating wire. Driven by the motor box, external gas is introduced. The introduced gas is heated by the heating wire, and after heating, through the rotation of the fan blade, the gas is disordered and blown to the surface of the flat tube main body to complete the drying operation. Subsequently, the flat tube main body is discharged from one end of the roll coating box body to complete the roll coating operation.
[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0018] Figure 1 It is a front sectional view of the roll coating mechanism for a microchannel flat tube of the present utility model;
[0019] Figure 2 For the present utility model Figure 1 Enlarged view of part A in
[0020] Figure 3 For the present utility model Figure 1 Enlarged view of part B in
[0021] Figure 4 3D structure diagram of the coating box of the coating mechanism for a microchannel flat tube of the present utility model.
[0022] In the figure: 1. Coating box; 2. Heating wire; 3. Motor box; 4. Partition board; 5. Material cylinder; 6. Support roller; 7. Brush roller; 8. Impurity collection box; 9. Exhaust net; 10. Flat tube main body; 11. Dust suction hood; 12. Shovel plate; 13. Fixed block; 14. Threaded rod; 15. Air inlet pipe; 16. Filter screen; 17. Air pump; 18. Dust suction pipe. Specific implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Please refer to Figures 1-4, the present utility model provides a technical solution: a roll coating mechanism for a microchannel flat tube, which includes: a roll coating box body 1. On both sides at one end of the top of the roll coating box body 1, motor boxes 3 are fixedly connected. Driven by the motor boxes 3, external gas is introduced. The entering gas is heated by a heating wire 2, and after heating, the gas is disordered by the rotation of a fan blade. The driving end of the motor box 3 is fixedly connected with a fan blade. Through the rotation of the fan blade, the gas is disordered and blown to the surface of the flat tube body 10 to complete the drying operation. A heating wire 2 is arranged at the bottom end of the fan blade, and the temperature is heated through the heating wire 2. The heating wire 2 is fixedly connected to the inner wall of the roll coating box body 1. A partition plate 4 is fixedly connected at the middle part inside the roll coating box body 1. Through the partition plate 4, heating and roll coating can be separated to prevent the sticking of the coating. A material cylinder 5 is arranged on one side of the partition plate 4, and the material cylinder 5 is fixedly connected to the roll coating box body 1. Fixing blocks 13 are fixedly connected to both the upper and lower ends on one side inside the roll coating box body 1. A threaded rod 14 is rotatably connected inside the fixing block 13. A scraping plate 12 is threadedly connected to the middle of the threaded rod 14. By pouring the flat tube body 10 into the inside of the roll coating box body 1 through the opening on one side, first, the upper surface of the flat tube body 10 abuts against the scraping plate 12, and its impurities can be scraped off. A brush roller 7 is rotatably fitted at the bottom end inside the material cylinder 5. The upper surface of the flat tube body 10 cooperates with the brush roller 7 to brush the coating onto the upper part of the flat tube body 10. An impurity collection box 8 is arranged on one side of the bottom end of the roll coating box body 1. After the gas enters the inside of the impurity collection box 8, due to the action of gravity, the impurities are stored inside the impurity collection box 8. An exhaust net 9 is fixedly connected to the other side of the bottom end inside the roll coating box body 1 for exhausting the gas.
[0026] The top end of the impurity collection box 8 is fixedly connected with an air inlet pipe 15. One end of the air inlet pipe 15 is fixedly connected with a dust suction pipe 18. One end of the dust suction pipe 18 is fixedly connected with a dust suction hood 11. The dust suction hood 11 sucks in the gas. After being sucked in, the gas flows through the dust suction pipe 18 to the air inlet pipe 15 and enters the inside of the impurity collection box 8. The dust suction hood 11 is located inside the scraping plate 12. Openings are provided at both ends of the roll coating box body 1. A support roller 6 is arranged at the bottom end of the opening, and both ends of the support roller 6 are fixedly connected to the roll coating box body 1. The flat tube body 10 is rollingly fitted above the support roller 6, and the flat tube body 10 abuts and cooperates with the scraping plate 12. A wind pump 17 is fixedly connected to one side of the top end inside the impurity collection box 8. The wind pump 17 pumps out the gas inside the impurity collection box 8 to reach a vacuum state. A filter screen 16 is arranged at the input end of the wind pump 17, and the filter screen 16 is movably connected to the impurity collection box 8.
[0027] Working principle: when in use, first pour the flat tube body 10 through the internal opening of the roller coating box 1 on one side. First, the upper surface of the flat tube body 10 contacts the shovel plate 12, which can scrape off the impurities. During the scraping process, the air pump 17 extracts the internal gas of the impurity collection box 8 to reach a vacuum state. At this time, the dust hood 11 sucks the gas, which flows to the air inlet pipe 15 through the dust suction pipe 18 after suction and enters the interior of the impurity collection box 8. Through the action of gravity, the impurities are stored in the interior of the impurity collection box 8. Then, the upper surface of the flat tube body 10 cooperates with the brush roller 7 to brush the paint to the top of the flat tube body 10. The flat tube body 10 continues to move toward one end of the roller coating box 1, and the motor box 3 drives it to introduce external gas. The incoming gas is heated by the heating wire 2. After heating, the fan blades rotate to confuse the gas and blow it to the surface of the flat tube body 10 to complete the drying operation. Then, the flat tube body 10 is discharged through one end of the roller coating box 1 to complete the roller coating operation.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A roll coating mechanism for a microchannel flat tube, comprising: Rolling coating box body (1), characterized in that both sides of one end of the top of the rolling coating box body (1) are fixedly connected with motor boxes (3), the driving ends of the motor boxes (3) are fixedly connected with fan blades, a partition plate (4) is fixedly connected in the middle of the interior of the rolling coating box body (1), a material cylinder (5) is arranged on one side of the partition plate (4), and the material cylinder (5) is fixedly connected with the rolling coating box body (1). Both the upper and lower ends of one side of the interior of the rolling coating box body (1) are fixedly connected with fixing blocks (13), a threaded rod (14) is rotatably connected inside the fixing blocks (13), a scraping plate (12) is threadedly connected to the middle of the threaded rod (14), a brush roller (7) is rotatably fitted to the bottom end inside the material cylinder (5), and an impurity collection box (8) is arranged on one side of the bottom end of the rolling coating box body (1).
2. The roll coating mechanism of a microchannel flat tube as described in claim 1, characterized in that: The top end of the impurity collection box (8) is fixedly connected with an air inlet pipe (15), and one end of the air inlet pipe (15) is fixedly connected with a dust suction pipe (18).
3. The roll coating mechanism of a microchannel flat tube according to claim 2, characterized in that: One end of the dust suction pipe (18) is fixedly connected with a dust suction hood (11), and the dust suction hood (11) is located inside the scraping plate (12).
4. The roll coating mechanism of a microchannel flat tube according to claim 1, characterized in that: Openings are formed at both ends of the rolling coating box body (1), a support roller (6) is arranged at the bottom end of the opening, and the fixed frames at both ends of the support roller (6) are fixedly connected with the rolling coating box body (1).
5. The roll coating mechanism of a microchannel flat tube according to claim 4, characterized in that: A flat pipe body (10) is rotatably fitted above the support roller (6), and the flat pipe body (10) is in contact with the scraping plate (12).
6. The roll coating mechanism of a microchannel flat tube according to claim 1, characterized in that: An exhaust net (9) is fixedly connected to the other side of the bottom end inside the rolling coating box body (1).
7. The roll coating mechanism of a microchannel flat tube according to claim 1, characterized in that: An air pump (17) is fixedly connected to one side of the top end inside the impurity collection box (8), a filter screen (16) is arranged at the input end of the air pump (17), and the filter screen (16) is movably connected with the impurity collection box (8).
8. The roll coating mechanism of a microchannel flat tube according to claim 1, characterized in that: A heating wire (2) is arranged at the bottom end of the fan blade, and the heating wire (2) is fixedly connected to the inner wall of the rolling coating box body (1).