Tea leaf hair screening device
By using multiple felt rollers and vibration conveying mechanisms in the tea processing device, combined with wind power dispersion and vibration screening, the problem of low efficiency of existing tea hair removal devices is solved, and the effect of efficient hair removal and impurities is achieved.
Patent Information
- Application Number
- CN202421823980.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing tea hair removal device cannot achieve all-round electrostatic adsorption, which requires repeated operations to completely remove hair, which is inefficient.
采用多个毛毡辊结合振动和风力打散技术,通过毛毡辊缠绕毛发并利用振动输送机构筛除杂质,提高毛发筛除效率。
It realizes efficient screening of hair in tea, solves the problem of repeated operations in the prior art, and improves hair removal efficiency.
Smart Images

Figure CN223069943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, and particularly relates to a tea hair screening device. Background Art
[0002] The processing of fresh leaves into rough tea only completes the primary processing and can only be regarded as a semi-finished product. Generally, this kind of tea will not be sold on the market. Only the finished tea after fine processing will be sold on the market. Rough tea only completes the preliminary production of tea, and is generally rough, with overlapping grades and confused qualities. It often contains impurities such as inclusions, hair, broom hair, and tea fluff. To turn rough tea into a commodity for sale, fine processing becomes essential. The main purpose of tea fine processing is to tidy up the appearance, remove the rough and inferior parts, improve the internal quality, distinguish the grades, reconcile the quality, and make the tea reach the pure quality characteristics; an essential step in tea fine processing is to remove impurities such as hair and tea fluff from the tea.
[0003] Currently, the utility model with the publication number CN209582738U discloses a device for removing tea dander, including a frame, a driven roller, a conveyor belt, a driving roller, and a conveyor belt motor. The driven roller and the driving roller are rotatably supported on the frame; the conveyor belt is sleeved on the driven roller and the driving roller to form a belt transmission mechanism; the conveyor belt motor is fixedly connected to the driving roller. Among them, it further includes an electrostatic roller motor, an electrostatic roller, a brush roller motor, and a brush roller. The electrostatic roller is rotatably supported on the frame and fixedly connected to the electrostatic roller motor; the brush roller is rotatably supported on the frame and fixedly connected to the brush roller motor; the electrostatic roller and the brush roller are in contact with the conveyor belt.
[0004] In the above solution, the device for removing tea dander in the prior art generally uses a roller for electrostatic adsorption. However, in practice, the roller is generally placed in a certain position for electrostatic adsorption, and the tea cannot be electrostatically adsorbed in all directions. This method requires repeated operations to completely remove the hair, resulting in low efficiency. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a tea hair screening device. By providing a plurality of felt rollers, the hair in the tea can be effectively screened out, solving the problem that the prior art needs to repeatedly adsorb the tea to completely remove the hair, thereby improving the efficiency of screening the hair in the tea.
[0006] The solution of the utility model to solve the above technical problems is:
[0007] A tea hair screening device includes a lifting conveyor and a screening machine. An air outlet component is provided at the output end of the lifting conveyor. A connecting frame is installed between the lifting conveyor and the screening machine. A plurality of felt rollers are rotatably connected in the connecting frame. A vibrating conveying mechanism is provided in the connecting frame, and the vibrating conveying mechanism is located on the left side of the felt rollers. A transmission component is provided on the side wall of the connecting frame, and an output channel is provided below the felt rollers.
[0008] When it is necessary to screen out the hair in the tea, the tea is conveyed to the felt rollers through the lifting conveyor, and the tea is dispersed by the air outlet component, so as to improve the effect of screening out the hair in the tea. Start the transmission component to drive the plurality of felt rollers to rotate in the same direction, so that the hair in the tea is wound around the felt rollers. At the same time, impurities such as small stones in the tea can fall through the gaps between adjacent two felt rollers and be discharged through the output channel, so as to effectively screen out the hair and small stones and other impurities in the tea. Then the tea after screening is conveyed to the vibrating conveying mechanism, and the tea can be conveyed into the screening machine through the vibrating conveying mechanism for re-screening.
[0009] By providing a plurality of felt rollers, the hair in the tea can be effectively screened out, solving the problem that the existing technology needs to adsorb the tea repeatedly to completely remove the hair, thereby improving the efficiency of screening out the hair in the tea.
[0010] The utility model is further provided as: the air outlet component includes a first fan fixed at the output end of the lifting conveyor, and an air outlet pipe is fixed at the air outlet end of the first fan.
[0011] Through the above technical solution, when it is necessary to disperse the tea, start the first fan. After the tea is output from the output end of the lifting conveyor, it falls on the outer wall of the air outlet pipe, and under the guidance of the air outlet pipe, the tea slides onto the felt rollers. At the same time, during the process of the tea sliding onto the felt rollers, the tea is blown, so that the blown tea slides onto the felt rollers.
[0012] The utility model is further provided as: the vibrating conveying mechanism includes a conveying plate, a shock absorption component and a vibrating component. The shock absorption component includes a plurality of compression springs symmetrically fixed on both sides of the conveying plate, and the ends of the compression springs are fixed on the inner wall of the connecting frame.
[0013] Through the above technical solution, when it is necessary to convey the tea into the screening machine, the tea is conveyed to the conveying plate through the felt rollers, and the vibrating component is started to drive the conveying plate to vibrate, so as to drive the tea on the conveying plate to be vibrated and conveyed. At the same time, by providing a plurality of compression springs, damage to the connecting frame caused by the vibration of the conveying plate is prevented.
[0014] The utility model is further provided as: the vibrating component includes an exciter fixed at the lower end of the conveying plate.
[0015] Through the above technical solution, when it is necessary to vibrate and convey tea leaves, the vibrator is started to drive the conveying plate to vibrate, so as to drive the tea leaves on the conveying plate to vibrate and convey.
[0016] The utility model is further arranged as follows: the transmission assembly includes a pulley fixed at the end of the felt roller, a belt is connected between two adjacent pulleys, a motor is fixed on the side wall of the connecting frame, and one of the pulleys is fixedly connected to the output end of the motor.
[0017] Through the above technical solution, when it is necessary to drive multiple felt rollers to rotate in the same direction, the motor is started to drive one of the pulleys to rotate, so as to drive multiple pulleys to rotate under the action of the belt, and thus multiple felt rollers can be driven to rotate in the same direction.
[0018] The utility model is further arranged as follows: the output channel includes a transverse channel and an inclined channel fixed in the connecting frame, and the inclined channel is located at the output end of the transverse channel.
[0019] Through the above technical solution, small stones and other impurities in the tea leaves fall into the transverse channel through the gap between two adjacent felt rollers, and move to the inclined channel through the transverse channel, so that the impurities can be discharged through the inclined channel.
[0020] The utility model is further arranged as follows: a plurality of second blowers are fixed at the bottom end of the connecting frame, and a plurality of air outlet holes are formed on the side wall of the conveying plate.
[0021] Through the above technical solution, when conveying tea leaves through the conveying plate, a plurality of second blowers are started at the same time to make the air flow out from the air outlet holes, so that the tea leaves can be dispersed.
[0022] The utility model is further arranged as follows: a flap is rotatably connected to the upper end of the screening machine, and the lower end of the flap abuts against the upper end of the connecting frame.
[0023] Through the above technical solution, the flap can be opened to observe the tea leaf screening situation in the connecting frame.
[0024] The beneficial effects of the present utility model are:
[0025] Compared with the prior art, by providing a plurality of felt rollers, the hair in the tea leaves can be effectively screened out, solving the problem that the prior art needs to adsorb the tea leaves repeatedly to completely remove the hair, thereby improving the efficiency of screening out the hair in the tea leaves.
[0026] By providing a flap, the tea leaf screening situation in the connecting frame can be observed. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0028] Figure 2 This is a three-dimensional structural schematic diagram of the present utility model with the lifting conveyor and the screening machine removed;
[0029] Figure 3 is Figure 2 A top view with the conveying plate and some connecting parts removed;
[0030] Figure 4 A three-dimensional structural schematic diagram of the conveying plate and the connecting parts.
[0031] Reference numerals in the drawings: 1, lifting conveyor; 2, screening machine; 3, connecting frame; 4, felt roller; 5, first blower; 6, air outlet pipe; 7, conveying plate; 701, air outlet hole; 8, compression spring; 9, vibrator; 10, pulley; 11, belt; 12, motor; 13, horizontal channel; 14, inclined channel; 15, second blower; 16, flap. Detailed implementation manners
[0032] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0033] The following is for reference Figures 1 to 4 to illustrate the present utility model.
[0034] The solution of the present utility model to solve the above technical problem is:
[0035] A tea hair screening device includes a lifting conveyor 1 and a screening machine 2. An air outlet assembly is provided at the output end of the lifting conveyor 1. A connecting frame 3 is installed between the lifting conveyor 1 and the screening machine 2. A plurality of felt rollers 4 are rotatably connected in the connecting frame 3. A vibration conveying mechanism is provided in the connecting frame 3. The vibration conveying mechanism is located on the left side of the felt rollers 4. A transmission assembly is provided on the side wall of the connecting frame 3. An output channel is provided below the felt rollers 4.
[0036] When it is necessary to screen out the hair in the tea, the tea is conveyed to the felt rollers 4 through the lifting conveyor 1, and the tea is scattered through the air outlet assembly, so as to improve the effect of screening out the hair in the tea. The transmission assembly is started to drive the plurality of felt rollers 4 to rotate in the same direction, so that the hair in the tea is wound around the felt rollers 4. At the same time, impurities such as small stones in the tea can fall through the gaps between two adjacent felt rollers 4 and are discharged through the output channel, so as to effectively screen out the hair and small stones and other impurities in the tea. Then, the tea after screening is conveyed to the vibration conveying mechanism, and the tea can be conveyed into the screening machine 2 through the vibration conveying mechanism for further screening.
[0037] By providing multiple felt rollers 4, the hair in the tea leaves can be effectively screened out, solving the problem that in the prior art, the tea leaves need to be repeatedly adsorbed to completely remove the hair, thereby improving the efficiency of screening out the hair in the tea leaves.
[0038] The air outlet assembly includes a first fan 5 fixed to the output end of the lifting conveyor 1, and an air outlet pipe 6 is fixed to the air outlet end of the first fan 5.
[0039] When the tea leaves need to be scattered, start the first fan 5. After the tea leaves are output from the output end of the lifting conveyor 1, they fall on the outer wall of the air outlet pipe 6 and slide down to the felt roller 4 under the guidance of the air outlet pipe 6. At the same time, when the tea leaves slide down to the felt roller 4, the tea leaves are blown, so that the blown tea leaves slide down to the felt roller 4.
[0040] The vibration conveying mechanism includes a conveying plate 7, a shock absorption assembly and a vibration assembly. The shock absorption assembly includes a plurality of compression springs 8 symmetrically fixed on both sides of the conveying plate 7, and the ends of the compression springs 8 are fixed on the inner wall of the connecting frame 3.
[0041] When the tea leaves need to be conveyed into the screening machine 2, the tea leaves are conveyed onto the conveying plate 7 through the felt roller 4, and the vibration assembly is started to drive the conveying plate 7 to vibrate, so that the tea leaves on the conveying plate 7 can be vibrated and conveyed. At the same time, by providing a plurality of compression springs 8, damage to the connecting frame 3 caused by the vibration of the conveying plate 7 can be prevented.
[0042] The vibration assembly includes an exciter 9 fixed to the lower end of the conveying plate 7.
[0043] When the tea leaves need to be vibrated and conveyed, start the exciter 9 to drive the conveying plate 7 to vibrate, so that the tea leaves on the conveying plate 7 can be vibrated and conveyed.
[0044] The transmission assembly includes a pulley 10 fixed to the end of the felt roller 4, a belt 11 is connected between two adjacent pulleys 10, and a motor 12 is fixed to the side wall of the connecting frame 3, and one of the pulleys 10 is fixedly connected to the output end of the motor 12.
[0045] When multiple felt rollers 4 need to be driven to rotate in the same direction, start the motor 12 to drive one of the pulleys 10 to rotate, so that under the action of the belt 11, multiple pulleys 10 are driven to rotate, and thus multiple felt rollers 4 can be driven to rotate in the same direction.
[0046] The output channel includes a transverse channel 13 and an inclined channel 14 fixed in the connecting frame 3, and the inclined channel 14 is located at the output end of the transverse channel 13.
[0047] Fine stones and other impurities in the tea leaves fall into the transverse channel 13 through the gap between two adjacent felt rollers 4, and move through the transverse channel 13 into the inclined channel 14, so that the impurities can be discharged through the inclined channel 14.
[0048] A plurality of second blowers 15 are fixed to the bottom end of the connecting frame 3, and a number of air outlet holes 701 are formed on the side wall of the conveying plate 7.
[0049] When the tea leaves are conveyed by the conveying plate 7, a plurality of second blowers 15 are started at the same time, so that the air flow blows out from the air outlet holes 701, thereby the tea leaves can be dispersed.
[0050] The upper end of the screening machine 2 is rotatably connected with a flap 16, and the lower end of the flap 16 abuts against the upper end of the connecting frame 3.
[0051] The flap 16 can be opened to observe the tea leaf screening situation in the connecting frame 3.
[0052] Working principle:
[0053] When it is necessary to screen out the hair in the tea leaves, after the tea leaves are output from the output end of the lifting conveyor 1, they fall on the outer wall of the air outlet pipe 6, and under the guidance of the air outlet pipe 6, the tea leaves slide onto the felt roller 4. The first blower 5 is started, so that when the tea leaves slide onto the felt roller 4, the tea leaves are dispersed, so that the dispersed tea leaves slide onto the felt roller 4. The motor 12 is started to drive one of the belt pulleys 10 to rotate, so that under the action of the belt 11, a plurality of belt pulleys 10 are driven to rotate, so that a plurality of felt rollers 4 can be driven to rotate in the same direction, so that the hair in the tea leaves is wound around the felt roller 4. At the same time, fine stones and other impurities in the tea leaves can fall into the transverse channel 13 through the gap between two adjacent felt rollers 4, and move through the transverse channel 13 into the inclined channel 14, so that the impurities can be discharged through the inclined channel 14. Then the tea leaves after screening are conveyed onto the conveying plate 7, and the vibrator 9 is started to drive the conveying plate 7 to vibrate, so that the tea leaves on the conveying plate 7 can be vibrated and conveyed into the screening machine 2 for secondary screening. At the same time, a plurality of second blowers 15 are started, so that the air flow blows out from the air outlet holes 701, thereby the tea leaves can be dispersed.
[0054] The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made. These improvements and modifications made above should also be regarded as the protection scope of the present invention.
Claims
1. A tea hair screening device, comprising a lifting conveyor (1) and a screening machine (2), characterized in that: An air outlet assembly is provided at the output end of the lifting conveyor (1). A connecting frame (3) is installed between the lifting conveyor (1) and the screening machine (2). A plurality of felt rollers (4) are rotatably connected inside the connecting frame (3). A vibrating conveying mechanism is provided inside the connecting frame (3), and the vibrating conveying mechanism is located on the left side of the felt rollers (4). A transmission component is provided on the side wall of the connecting frame (3), and an output channel is provided below the felt rollers (4).
2. The tea hair screening device according to claim 1, characterized in that: The air outlet assembly includes a first blower (5) fixed to the output end of the lifting conveyor (1), and an air outlet pipe (6) is fixed to the air outlet end of the first blower (5).
3. The tea hair screening device according to claim 1, wherein: The vibrating conveying mechanism includes a conveying plate (7), a shock absorption component, and a vibrating component. The shock absorption component includes a plurality of compression springs (8) symmetrically fixed on both sides of the conveying plate (7), and the ends of the compression springs (8) are fixed to the inner wall of the connecting frame (3).
4. The tea hair screening device according to claim 3, characterized in that: The vibrating component includes an exciter (9) fixed to the lower end of the conveying plate (7).
5. A tea hair screening device according to claim 1, characterized in that: The transmission component includes a pulley (10) fixed to the end of the felt roller (4). A belt (11) is connected between two adjacent pulleys (10). A motor (12) is fixed to the side wall of the connecting frame (3), and one of the pulleys (10) is fixedly connected to the output end of the motor (12).
6. The tea hair screening device according to claim 1, characterized in that: The output channel includes a horizontal channel (13) and an inclined channel (14) fixed inside the connecting frame (3), and the inclined channel (14) is located at the output end of the horizontal channel (13).
7. The tea hair sieving device according to claim 3, characterized in that: A plurality of second blowers (15) are fixed to the bottom end of the connecting frame (3), and a plurality of air outlet holes (701) are formed on the side wall of the conveying plate (7).
8. The tea hair sieving device according to claim 3, characterized in that: A flap (16) is rotatably connected to the upper end of the screening machine (2), and the lower end of the flap (16) abuts against the upper end of the connecting frame (3).
Citation Information
Patent Citations
Device for removing soft flocks from tea leaves
CN209582738U