Cleaning device for intelligent LED lamp production and manufacturing

Abstract

The utility model discloses a cleaning device for intelligent LED lamp production and manufacturing, and particularly relates to the technical field of lamp production, the cleaning device comprises two rotating wheels and a first water storage tank, the outer surfaces of the two rotating wheels are jointly wound with a conveying belt, and the outer surface of the conveying belt is fixedly connected with a plurality of evenly distributed fixing devices; the rear portions of the upper ends of the two supporting plates are jointly and fixedly connected with an integrated air drying device, a plurality of water sprayers are fixedly connected and installed between the opposite faces of the two fixing plates, and the middles of the upper ends of the two fixing plates are fixedly connected with containing devices. According to the cleaning device for production and manufacturing of the intelligent LED lamp, the containing device and the spiral piece are used for accelerating fusion of a detergent and water flow, the detergent is sprayed out of the water sprayers located on the front portion of the fixing plate, the water sprayers located on the rear portion of the fixing plate can wash away detergent foam and dissolved stains, and the cleaning effect is good. And the cleaning efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lamp production, in particular to a cleaning device for the production of intelligent LED lamps. Background Technique

[0002] An intelligent LED lamp is a device that can be remotely connected for switching. During the production process of an intelligent LED lamp, it generally consists of a lamp housing, a lamp core, a control circuit board, and a lamp base. Generally, after undergoing various processing processes, an industrial oil is coated on the outer surface of the lamp base. In order not to affect the quality and aesthetics of the intelligent LED lamp, etc., it is necessary to clean the industrial oil on the surface.

[0003] Chinese Patent Publication No. CN213826178U discloses a cleaning device for the production and manufacturing of LED lamp housings, including a box body. The interior of the box body is separated into a cleaning chamber and an installation chamber by a partition. In the middle of the top inner wall of the installation chamber, a transmission component is fixedly provided. The transmission component includes a rotating motor. The rotating motor is fixedly installed in the middle of the top inner wall of the installation chamber. The output shaft of the rotating motor is fixedly connected to a transmission shaft. The two ends of the transmission shaft are respectively rotationally inserted through the top and bottom inner walls of the cleaning chamber. When the pump in the above patent document injects cleaning liquid into the cleaning chamber, it first flushes the LED lamp housing for the first time. When there is enough cleaning liquid in the cleaning chamber, the ultrasonic generator is turned on to perform the second ultrasonic cleaning on the LED lamp housing. After the ultrasonic cleaning is completed, the water outlet valve is opened, and the water inlet end of the pump is connected to clean water to flush the LED lamp for the third time. After completion, the high-pressure blower is turned on to dry the LED lamp for preliminary drying.

[0004] However, the following defects still exist in the implementation of the above patent document:

[0005] Although the equipment in the above patent can play the role of cleaning and drying, during the use process, every time an LED lamp is cleaned, it is necessary to take out the cleaned one and reload it before the next brushing step can be carried out. Such an operation will reduce the cleaning efficiency. Summary of the Utility Model

[0006] The main purpose of the utility model is to provide a cleaning device for the production and manufacturing of intelligent LED lamps, which can effectively solve the problem of repeated taking and placing for brushing and drying.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A cleaning device for the production of intelligent LED lamps includes two rotating wheels and a first water storage tank. A conveyor belt is wound around the outer surfaces of the two rotating wheels. The left and right ends of the two rotating wheels are rotatably connected to support legs. A number of uniformly distributed fixing devices are fixedly connected to the outer surface of the conveyor belt. Between the opposite surfaces of the two support legs on the left and between the opposite surfaces of the two support legs on the right, support plates are fixedly connected together. At the front parts of the upper ends of the two support plates, fixing plates are fixedly connected. At the rear parts of the upper ends of the two support plates, an integrated air-drying device is fixedly connected. At the middle parts of the ends of the two fixing plates away from each other, water pipes are fixedly connected. Between the opposite surfaces of the two fixing plates, a number of sprayers are fixedly connected and installed. At the middle parts of the upper ends of the two fixing plates, a placing device is fixedly connected. At the upper part of one end of the support leg away from the conveyor belt, a driving motor is fixedly connected. The output end of the motor passes through the support leg on the same side and is fixedly connected to the rotating wheel on the same side through a coupling.

[0009] Preferably, the fixing device includes four support bases fixedly connected to the outer surface of the conveyor belt. At the upper ends of the four support bases, fixing blocks are fixedly connected. At the upper ends of the four fixing blocks, rubber clamping blocks are provided. At the diagonal corners of the upper ends of the four rubber clamping blocks, L-shaped placing grooves are opened. The openings of the placing grooves all face the center of the rectangle formed by the four support bases. A lamp base is placed on the inner surfaces of the four placing grooves. At the lower parts of the adjacent ends close to each other of the two, rubber support hoses are fixedly connected together.

[0010] Preferably, the depth of the placing grooves of the two rubber clamping blocks on the right side is greater than the depth of the placing grooves of the two on the left side.

[0011] Preferably, the placing device includes a second water storage tank. A circular hole is opened at the rear part of the right side of the bottom wall of the second water storage tank. A pressure plate is slidably connected to the vertical part of the inner surface of the second water storage tank. A feeding hole is opened at the upper end of the pressure plate. A number of counterweight blocks are placed on the side of the upper end of the pressure plate away from the feeding hole.

[0012] Preferably, at the middle parts of the outer surfaces of the two water pipes, vertical water pipes communicating with the inner cavities of the water pipes on the same side are fixedly connected. The two vertical water pipes are respectively fixedly connected to the second water storage tank on the same side and communicate with the inner cavity of the water storage tank. At the middle parts of the inner walls of the horizontal parts of the two water pipes, a number of annular array spiral fins are fixedly connected. A communicating pipe is fixedly connected to the vertical parts of the two water pipes. The two water pipes are respectively communicated with a number of sprayers on the same side through a number of three-way pipes.

[0013] Preferably, a number of the spiral fins on the same side are all located at the front part of the vertical water pipe on the same side.

[0014] Preferably, the horizontal heights of a number of the sprayers on the left side are all higher than the horizontal heights of a number of the sprayers on the right side.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. During the use of the utility model, the fixing device arranged on the surface of the conveyor belt can fix and clamp the lamp base. After the lamp base is washed and dried, it continues to move to the curved part of the conveyor belt. Through the arranged rubber hose, the washed and dried lamp base can be naturally extruded and dropped, improving the cleaning efficiency.

[0017] 2. During the use of the utility model, the arranged containing device and spiral blades can accelerate the fusion of the detergent and water flow, and spray out from several sprayers located in the front to clean the lamp base. During the movement of the lamp base, several sprayers located in the rear can wash away the detergent foam and dissolved stains, eliminating the need to use other flushing devices to wash away the detergent foam and dissolved stains on the surface of the lamp base, improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 is a schematic diagram of the fixing device assembly of the utility model;

[0020] Figure 3 is a schematic sectional view of the structure of the containing device of the utility model;

[0021] Figure 4 is of the utility model Figure 3 enlarged view of part A in;

[0022] Figure 5 is another perspective schematic diagram of the overall structure of the utility model.

[0023] In the figure: 1, rotating wheel; 2, conveyor belt; 3, fixing device; 31, support base; 32, fixing block; 33, rubber clamping block; 34, lamp base; 35, rubber support hose; 4, sprayer; 5, containing device; 51, second water storage tank; 52, counterweight block; 53, feeding hole; 54, pressure plate; 55, circular hole; 6, support leg; 7, air drying device; 8, first water pipe; 82, vertical water pipe; 83, spiral blade; 84, connecting pipe; 9, first water storage tank; 10, fixing plate; 11, support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.

[0025] Such as Figure 1As shown in the figure, a cleaning device for the production of intelligent LED lamps includes two rotating wheels 1 and a first water storage tank 9. A conveyor belt 2 is wound around the outer surfaces of the two rotating wheels 1. The left and right ends of the two rotating wheels 1 are rotatably connected to support legs 6. A number of uniformly distributed fixing devices 3 are fixedly connected to the outer surface of the conveyor belt 2. Between the opposite surfaces of the two support legs 6 on the left and between the opposite surfaces of the two support legs 6 on the right, there are fixedly connected with support plates 11. At the front parts of the upper ends of the two support plates 11, there are fixedly connected with fixing plates 10. At the rear parts of the upper ends of the two support plates 11, there is fixedly connected with an integrated air drying device 7;

[0026] The above-mentioned integrated air drying device 7 is a conventional design in the prior art, and its specific structure, size, shape, operating principle, etc. only need to meet the requirement of drying the lamp base 34 in this solution;

[0027] In the middle of the mutually remote ends of the two fixing plates 10, there are fixedly connected with a first water pipe 8. Between the opposite surfaces of the two fixing plates 10, a number of sprayers 4 are fixedly connected and installed. In the middle of the upper ends of the two fixing plates 10, there are fixedly connected with a holding device 5. At the upper part of one end of the support leg 6 away from the conveyor belt 2, there is fixedly connected with a driving motor, and the output end of the motor penetrates through the support leg 6 on the same side and is fixedly connected with the rotating wheel 1 on the same side through a coupling.

[0028] In the implementation process of this solution, first, a water pump needs to be installed in the inner cavity of the first water storage tank 9, and the output end of the water pump is fixedly connected with the input end of one of the first water pipes 8. And the first water storage tank 9 has relevant structures for injecting water into its inner cavity, such as a water injection pipe.

[0029] First, inject water into the inner cavity of the first water storage tank 9, and inject detergent into the holding device 5. Then, start the motor and the water pump at the same time, drive the conveyor belt 2 to drive a number of fixing devices 3 to move from front to back. During this process, place the lamp base 34 in the fixing device 3, and clamp and fix the lamp base 34 through the fixing device 3. After that, during the operation of the conveyor belt 2, the two first water pipes 8 supply water to the corresponding number of sprayers 4 respectively, and use the number of sprayers 4 to perform high-pressure flushing on a number of lamp bases 34;

[0030] After the high-pressure flushing is completed, when the conveyor belt 2 and the like move the lamp base 34 to the position of the integrated air drying device 7, the integrated air drying device 7 dries the lamp base 34;

[0031] After the lamp base 34 leaves the integrated air drying device 7, the lamp base 34 is in a dry state. When the lamp base 34 moves to the bending part of the conveyor belt 2, the fixing device 3 will gradually deform, and the dried lamp base 34 is extruded through the conveyor belt 2 and the like to complete the entire cleaning operation.

[0032] Specifically, in order to achieve the purpose of fixing the lamp base 34 by the fixing device 3 during the cleaning process, refer to Figure 2 , in this solution, the fixing device 3 includes four support bases 31. Fixed blocks 32 are fixedly connected to the upper ends of the four support bases 31. Rubber clamping blocks 33 are provided at the upper ends of the four fixed blocks 32. L-shaped placement grooves are formed at the diagonal corners of the upper ends of the four rubber clamping blocks 33, and the openings of the placement grooves all face the center of the rectangle formed by the four support bases 31. The lamp base 34 is placed on the inner surfaces of the four placement grooves. Rubber support hoses 35 are fixedly connected to the lower parts of the mutually adjacent ends of two adjacent rubber clamping blocks 33;

[0033] The position arrangement of the four support bases 31 above can be adjusted according to conditions such as the shape of the lamp base 34 and the production line. The rectangular arrangement in this solution is one of many arrangement methods;

[0034] In the above, first place the right side of the lamp base 34 into the placement grooves formed by the two adjacent rubber clamping blocks 33 on the right side, and then slowly drop the left side of the lamp base into the placement grooves of the two rubber clamping blocks 33 on the left side until the lamp base 34 is completely fixed and clamped by the rubber clamping blocks 33 and the four rubber support hoses 35. During the movement of the conveyor belt 2, clean the lamp base 34 through several water sprayers 4, etc. After the lamp base 34 is cleaned and dried, the fixing device 3 continues to move to the curved part of the conveyor belt 2. Due to the bendable characteristics of the rubber support hose 35, and under the combined action of the conveyor belt 2 and the rotating wheel 1, etc., the cleaned and dried lamp base 34 is naturally extruded and falls off.

[0035] Furthermore, in order to facilitate the cleaning and drying of the lamp base 34, refer to Figure 2 , in this solution, the depth of the placement grooves of the two rubber clamping blocks 33 on the right side is greater than the depth of the placement grooves of the two rubber clamping blocks 33 on the left side, and the horizontal heights of several water sprayers 4 on the left side are all higher than the horizontal heights of several water sprayers 4 on the right side;

[0036] Adopting the above installation form of 34, after the lamp base 34 is installed, the lamp base 34 is in an inclined state with the left side higher than the right side, which can better drain the water remaining on the surface of the lamp base 34 washed by the water sprayer 4;

[0037] Furthermore, the horizontal heights of several water sprayers 4 on the left side of the two fixing plates 10 on both sides can wash the lower surface of the lamp base 34, and the horizontal heights of several water sprayers 4 on the right side can wash the upper surface of the lamp base 34.

[0038] Specifically, in order to achieve the purpose of the detergent being more quickly dissolved in water, refer to Figure 1 、 Figure 3 and Figure 4The middle of the outer surface of the two water pipes 8 is fixedly connected with a vertical water pipe 82 communicating with the inner cavity of the water pipe 8 on the same side. The two vertical water pipes 82 are respectively fixedly connected to the water storage tank 2 51 on the same side and communicate with the inner cavity of the water storage tank 2 51. The middle of the inner wall of the horizontal part of the two water pipes 8 is fixedly connected with a plurality of annular array spiral sheets 83. The vertical parts of the two water pipes 8 are commonly fixedly connected with a connecting pipe 84. The two water pipes 8 are respectively connected with a plurality of sprinklers 4 on the same side through a plurality of three-way pipes to discharge water.

[0039] For further information, see Figure 3 The containing device 5 comprises a water storage tank 51, a circular hole 55 is provided at the rear right side of the bottom wall of the water storage tank 51, a pressure plate 54 is slidably connected to the vertical part of the inner surface of the water storage tank 51, a feeding hole 53 is provided at the upper end of the pressure plate 54, and a plurality of counterweights 52 are placed on the side of the upper end of the pressure plate 54 away from the feeding hole 53;

[0040] In the above, the water tank 9 is first filled with water, and then the water pump in the inner cavity of the water tank 9 is started to inject water into one of the connected water pipes 8, and the vertical part of the water pipe 8 is connected to the inner cavity of the connecting pipe 84, and then the water tank 9 can supply water to all the water pipes 8;

[0041] During the specific implementation of this solution, a plug is required to be provided for the feeding hole 53, and the plug can ensure the sealing effect of the feeding hole 53 during the implementation process;

[0042] In the above, the plug of the feeding hole 53 is first opened, and then the counterweight 52 is lifted, and the detergent is poured into the inner cavity of the water storage tank 51 through the feeding hole 53, and then the feeding hole 53 is blocked with a plug to prevent the detergent from overflowing, and then the counterweight 52 is put down, and the counterweight 52 presses down the pressure plate 54 to squeeze the detergent from the circular hole 55 into the inner cavity of the vertical water pipe 82, and then the spiral pieces 83 on the same side are all located at the front of the vertical water pipe 82 on the same side, which effectively accelerates the mixing of the detergent and water;

[0043] Further explanation, the pressure ratio of the downward pressure plate 54 is greater than the water pressure provided by the water pump in the water storage tank 9, and the water flow direction is from the water storage tank 9 to the front, and the liquid mixed with the detergent will only be sprayed from the front several water sprayers 4, and the rear several water sprayers 4 will only spray clean water for washing;

[0044] The detergent mentioned above can be any detergent commonly used in the prior art for cleaning oil stains on metal surfaces and capable of generating foam.

[0045] It should be specially noted that the specific installation method, circuit connection method and control method of the driving motor, water pump and integrated air-drying device 7 used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0046] The working principle of the utility model is as follows: First, water is injected into the inner cavity of the first water storage tank 9, and then the detergent is injected into the inside of the placing device 5. Then, the motor and the water pump are started, and the conveyor belt 2 is driven to drive the fixing device 3 to move from front to back. During this process, the lamp holder 34 is placed inside the fixing device 3, and the lamp holder 34 is clamped and fixed by the fixing device 3. After that, during the operation of the conveyor belt 2, the lamp holder 34 is subjected to high-pressure flushing by the water sprayers 4 on both sides of the fixing plate 10. After the flushing is completed, it is moved to the integrated air-drying device 7 by the conveyor belt 2 for drying. When the lamp holder 34 moves to the bending part of the conveyor belt 2, the fixing device 3 will gradually deform, and the washed and dried lamp holder 34 is squeezed out, thus completing the whole cleaning operation.

[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent LED lamp production cleaning device, comprising two rotating wheels (1) and a first water storage tank (9), characterized in that: A conveyor belt (2) is wound around the outer surfaces of the two rotating wheels (1). The left and right ends of the two rotating wheels (1) are rotatably connected to support legs (6). A plurality of uniformly distributed fixing devices (3) are fixedly connected to the outer surface of the conveyor belt (2). Between the opposite surfaces of the two support legs (6) on the left and between the opposite surfaces of the two support legs (6) on the right, support plates (11) are fixedly connected together. At the front parts of the upper ends of the two support plates (11), fixing plates (10) are fixedly connected. At the rear parts of the upper ends of the two support plates (11), an integrated air-drying device (7) is fixedly connected together. At the middle parts of the ends of the two fixing plates (10) facing away from each other, water pipes one (8) are fixedly connected. A plurality of water sprayers (4) are fixedly connected and installed between the opposite surfaces of the two fixing plates (10). At the middle parts of the upper ends of the two fixing plates (10), a containing device (5) is fixedly connected. At the upper part of one end of the support leg (6) away from the conveyor belt (2), a driving motor is fixedly connected. The output end of the motor penetrates through the support leg (6) on the same side and is fixedly connected to the rotating wheel (1) on the same side through a coupling.

2. The cleaning device for the production of an intelligent LED lamp according to claim 1, characterized in that: The fixing device (3) includes four support bases (31) fixedly connected to the outer surface of the conveyor belt (2). At the upper ends of the four support bases (31), fixing blocks (32) are fixedly connected. At the upper ends of the four fixing blocks (32), rubber clamping blocks (33) are provided. At the diagonal corners of the upper ends of the four rubber clamping blocks (33), L-shaped placement grooves are opened. The openings of the placement grooves all face the center of the rectangle formed by the four support bases (31). A lamp base (34) is placed on the inner surfaces of the four placement grooves. At the lower parts of the adjacent ends of the two rubber clamping blocks (33) close to each other, rubber support hoses (35) are fixedly connected together.

3. An intelligent LED lamp production cleaning device according to claim 2, characterized in that: The depth of the placement grooves of the two rubber clamping blocks (33) on the right side is greater than the depth of the placement grooves of the two rubber clamping blocks (33) on the left side.

4. An intelligent LED lamp production cleaning device according to claim 1, characterized in that: The containing device (5) includes a second water storage tank (51). A circular hole (55) is opened at the rear part of the right side of the bottom wall of the second water storage tank (51). A pressure plate (54) is slidably connected to the vertical part of the inner surface of the second water storage tank (51). A feeding hole (53) is opened at the upper end of the pressure plate (54). A plurality of counterweight blocks (52) are placed on one side of the upper end of the pressure plate (54) away from the feeding hole (53).

5. The cleaning device for the production of an intelligent LED lamp according to claim 4, characterized in that: In the middle parts of the outer surfaces of the two water pipes one (8), vertical water pipes (82) communicating with the inner cavities of the water pipes one (8) on the same side are fixedly connected. The two vertical water pipes (82) are respectively fixedly connected to the second water storage tank (51) on the same side and communicate with the inner cavity of the second water storage tank (51). In the middle parts of the inner walls of the horizontal parts of the two water pipes one (8), a plurality of annular array spiral fins (83) are fixedly connected. A communicating pipe (84) is fixedly connected to the vertical parts of the two water pipes one (8). The two water pipes one (8) are respectively communicated with a plurality of water sprayers (4) on the same side through a plurality of three-way pipes.

6. The cleaning device for the production of intelligent LED lamps according to claim 5, characterized in that: A plurality of the spiral fins (83) on the same side are all located in front of the vertical water pipe (82) on the same side.

7. An intelligent LED lamp production cleaning device according to claim 1, characterized in that: The horizontal height of several of the water sprayers (4) located on the left is higher than the horizontal height of several water sprayers (4) located on the right.

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