High-temperature valve body mold

Abstract

The utility model discloses a high-temperature valve body mold, which belongs to the technical field of casting molds and comprises a bottom plate, a fixing block and a connecting block are connected onto the bottom plate, a hydraulic component is connected onto the fixing block, a fixing plate is mounted on the connecting block, a first mold is mounted on one side of the hydraulic component, and a second mold is mounted on one side of the fixing plate. The hydraulic component and the fixing plate are externally connected with a same limiting component used for limiting the moving track of the first mold and the moving track of the second mold. A hydraulic cylinder is started, a push plate pushed by the hydraulic cylinder stably slides along a lantern ring on the outer side of a sliding rod, a mounting plate and a first mold are driven to move, the first mold gradually gets close to and makes contact with a fixed second mold, the hydraulic cylinder continuously pressurizes to enable the first mold and the second mold to be tightly connected, and meanwhile the first mold pushes a pressing rod and a ball to apply pressure to a pressure sensor; when the pressure sensor reaches a set value, the hydraulic cylinder automatically stops, stable connection between the molds is ensured, and relative movement in the casting process is prevented.

Description

Technical Field

[0001] The utility model belongs to the technical field of casting molds, and particularly relates to a high-temperature valve body mold. Background Art

[0002] A high-temperature valve body mold is a mold specifically used for manufacturing valve body components used in high-temperature environments. It is usually applied in industries such as petroleum, chemical engineering, and electric power, and is used to produce valve components that need to work properly under high-temperature and high-pressure environments.

[0003] Some utility model patents in the technical field of casting molds are disclosed in the prior art. Among them, the utility model patent with the application number CN221064330U discloses a hydraulic valve body casting mold, and its basic description is as follows: The utility model discloses a hydraulic valve body casting mold, which relates to the technical field of hydraulic valve body casting, including a mold body, and further includes: a base, a positioning groove is opened on the base, and the mold body is embedded in the positioning groove; a ring sleeve, the ring sleeve is sleeved on the upper part of the mold body, a supporting member is installed on the mold body, and the supporting member abuts against the outside of the ring sleeve; a discharging mechanism, the discharging mechanism includes a turning block, the turning block is hinged on the base, one end of the turning block extends into the positioning groove, and the other end of the turning block extends outside the base. The beneficial effect of the utility model is that: by arranging a positioning groove on the base that is adapted to the mold body, the fastening of the mold body can be realized. Both the base and the ring sleeve have a positioning function, so there is no need to design pins and pin holes between the first module and the second module, and thus the mold closing time is greatly shortened.

[0004] In the actual implementation process, the two mold bodies are fixed by the ring sleeve and the positioning groove in the above document. Although it can provide a certain fixing force, in the case of continuous vibration or impact, the mold body may undergo slight loosening or displacement. This tiny movement may cause the positioning accuracy of the mold body to decrease, thereby affecting the dimensional accuracy and surface quality of the casting.

[0005] Based on this, the utility model designs a high-temperature valve body mold to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to propose a high-temperature valve body mold to solve the problem that when two mold bodies are fixed by a ring sleeve and a positioning groove, although it can provide a certain fixing force, in the case of continuous vibration or impact, the mold body may undergo slight loosening or displacement. This tiny movement may cause the positioning accuracy of the mold body to decrease, thereby affecting the dimensional accuracy and surface quality of the casting.

[0007] To achieve the above object, the utility model adopts the following technical solutions: a high-temperature valve body mold, including a bottom plate, a fixed block and a connecting block are connected to the bottom plate, a hydraulic component is connected to the fixed block, a fixing plate is installed on the connecting block, a first mold is installed on one side of the hydraulic component, a second mold is installed on one side of the fixing plate, a limiting component for limiting the moving trajectories of the first mold and the second mold is connected outside the hydraulic component and the fixing plate, a monitoring component for monitoring the contact pressure between the first mold and the second mold is connected to the front surfaces of the first mold and the second mold, and fixing components are installed on the upper and lower surfaces of the first mold and the second mold;

[0008] The fixing component includes two vertical plates and two horizontal plates. Nuts and threaded rods are provided on the vertical plates, and locking rods are provided on the horizontal plates.

[0009] As a further description of the above technical solution:

[0010] The hydraulic component includes a hydraulic cylinder and a locking plate. The hydraulic cylinder is connected to the fixed block. A fixing hole is formed in the locking plate, and the hydraulic cylinder is connected in the fixing hole. The output end of the hydraulic cylinder is connected to a push plate, and an installation plate is connected to one side of the push plate. The first mold is installed on one side of the installation plate.

[0011] As a further description of the above technical solution:

[0012] The limiting component includes four limiting plates. The four limiting plates are respectively connected to the upper and lower surfaces of the locking plate and the fixing plate. Two sliding rods are slidably connected in the upper two limiting plates and the lower two limiting plates. A collar is sleeved outside two adjacent sliding rods, and the two collars are respectively connected to the upper and lower surfaces of the installation plate.

[0013] As a further description of the above technical solution:

[0014] Sealing gaskets are provided at the edges of the close surfaces of the first mold and the second mold.

[0015] As a further description of the above technical solution:

[0016] Locking blocks with a diameter slightly larger than the end face diameter of the sliding rod are provided at both ends of the sliding rod for limiting the sliding rod in the limiting plate.

[0017] As a further description of the above technical solution:

[0018] The inner diameter of the collar is slightly larger than the end face diameter of the sliding rod, and the two are closely fitted.

[0019] As a further description of the above technical solution:

[0020] The monitoring component includes a control panel, a pressure rod, and a pressure sensor. The control panel is installed on the bottom plate. The pressure rod is connected to the front of the first mold. A sphere is connected to one side of the pressure rod. The pressure sensor is connected to the front of the second mold. The position of the pressure sensor corresponds to that of the sphere. The control panel is electrically connected to the pressure sensor.

[0021] As a further description of the above technical solution:

[0022] Two of the vertical plates are respectively connected to a limit plate and a mounting plate. A handle is connected to the threaded rod. A second positioning sleeve is clamped under the threaded rod. Two of the second positioning sleeves are respectively connected to the first mold and the second mold. Two of the horizontal plates are respectively connected under a limit plate and a mounting plate. A first positioning sleeve is clamped at one end of the locking rod. Two of the first positioning sleeves are respectively connected under the first mold and the second mold.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:

[0024] 1. In the present utility model, by starting the hydraulic cylinder, the push plate pushed by it slides smoothly along the collar outside the sliding rod, driving the mounting plate and the first mold to move. The first mold gradually approaches and contacts the fixed second mold. The hydraulic cylinder continuously pressurizes to make the two closely engage. At the same time, the first mold pushes the pressure rod and the sphere to apply pressure to the pressure sensor. When the pressure sensor reaches the set value, the hydraulic cylinder automatically stops, ensuring a firm connection between the molds and preventing relative movement during the casting process.

[0025] 2. In the present utility model, when replacing different molds, only need to turn the handle at this time. The handle drives the threaded rod away from the second positioning sleeve, and then a new mold can be replaced. Subsequently, the first positioning sleeve at the bottom of the new mold is clamped into the locking rod, and then turn the handle to drive the threaded rod to be clamped into the second positioning sleeve of the new mold, thus realizing the replacement of the mold and avoiding the problem of troublesome replacement when using multiple bolts for fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structural schematic diagram of the high-temperature valve body mold proposed by the present utility model;

[0027] Figure 2 It is a three-dimensional structural schematic diagram of the limit component of the high-temperature valve body mold proposed by the present utility model;

[0028] Figure 3 It is the high-temperature valve body mold proposed by the present utility model Figure 2 The enlarged structural schematic diagram of part A in it;

[0029] Figure 4Schematic diagram of the three-dimensional structure of the fixing component of the high-temperature valve body mold proposed by the present utility model;

[0030] Legend:

[0031] 1. Bottom plate; 2. Fixed block; 3. Connecting block; 4. Hydraulic component; 41. Hydraulic cylinder; 42. Locking plate; 43. Fixed hole; 44. Pushing plate; 45. Mounting plate; 5. First mold; 6. Second mold; 7. Limiting component; 71. Limiting plate; 72. Slide bar; 73. Collar; 8. Fixed plate; 9. Monitoring component; 91. Control panel; 92. Pressing rod; 93. Sphere; 94. Pressure sensor; 10. Fixing component; 101. Vertical plate; 102. Nut; 103. Threaded rod; 104. Handle; 105. Second positioning sleeve; 106. Horizontal plate; 107. Locking rod; 108. First positioning sleeve. Specific implementation mode

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0033] Please refer to Figures 1-4 ,

[0034] First embodiment:

[0035] The present utility model provides a technical solution: a high-temperature valve body mold, including a bottom plate 1, a fixed block 2 and a connecting block 3 are connected to the bottom plate 1, a hydraulic component 4 is connected to the fixed block 2, a fixed plate 8 is installed on the connecting block 3, a first mold 5 is installed on one side of the hydraulic component 4, a second mold 6 is installed on one side of the fixed plate 8, and the same limiting component 7 for limiting the movement trajectories of the first mold 5 and the second mold 6 is connected outside the hydraulic component 4 and the fixed plate 8. By setting the limiting component 7, the limiting component 7 limits the first mold 5 and the second mold 6 to prevent the first mold 5 and the second mold 6 from shaking when moving; a monitoring component 9 for monitoring the contact pressure between the first mold 5 and the second mold 6 is connected to the front surfaces of the first mold 5 and the second mold 6; fixing components 10 are installed on the upper and lower surfaces of the first mold 5 and the second mold 6;

[0036] The fixing component 10 includes two vertical plates 101 and two horizontal plates 106. Nuts 102 and threaded rods 103 are provided on the vertical plates 101, and locking rods 107 are provided on the horizontal plates 106.

[0037] Specifically, as Figures 2-3As shown, the hydraulic component 4 includes a hydraulic cylinder 41 and a locking plate 42. The hydraulic cylinder 41 is connected to the fixed block 2. A fixing hole 43 is provided in the locking plate 42, and the hydraulic cylinder 41 is connected within the fixing hole 43. By providing the hydraulic cylinder 41 and the fixing hole 43, the fixing hole 43 can limit the hydraulic cylinder 41 to prevent the hydraulic cylinder 41 from shaking during operation; the output end of the hydraulic cylinder 41 is connected to a push plate 44, and one side of the push plate 44 is connected to a mounting plate 45. The first mold 5 is mounted on one side of the mounting plate 45. The limiting component 7 includes four limiting plates 71, and the four limiting plates 71 are respectively connected to the upper surface and the lower surface of the locking plate 42 and the fixing plate 8. Two sliding rods 72 are slidably connected within the two upper limiting plates 71 and the two lower limiting plates 71. By providing the limiting plates 71 and the sliding rods 72, the limiting plates 71 limit the sliding rods 72 to prevent the sliding rods 72 from shaking during sliding; two adjacent sliding rods 72 are sleeved with collar rings 73, and the two collar rings 73 are respectively connected to the upper surface and the lower surface of the mounting plate 45. Sealing gaskets are provided at the edges of the adjacent surfaces of the first mold 5 and the second mold 6. By providing the sealing gaskets, the sealing gaskets can prevent leakage between the first mold 5 and the second mold 6; locking blocks with a diameter slightly larger than the end face diameter of the sliding rods 72 are provided at both ends of the sliding rods 72 for limiting the sliding rods 72 within the limiting plates 71. The inner diameter of the collar ring 73 is slightly larger than the end face diameter of the sliding rods 72, and the two are in close fit. The monitoring component 9 includes a control panel 91, a pressure rod 92, and a pressure sensor 94. By providing the pressure sensor 94, the degree of fit between the first mold 5 and the second mold 6 can be monitored; the control panel 91 is mounted on the bottom plate 1, the pressure rod 92 is connected to the front of the first mold 5, a sphere 93 is connected to one side of the pressure rod 92, the pressure sensor 94 is connected to the front of the second mold 6, and the pressure sensor 94 corresponds to the position of the sphere 93. The control panel 91 is electrically connected to the pressure sensor 94.

[0038] During operation, by starting the hydraulic cylinder 41, the hydraulic cylinder 41 drives the push plate 44 to move in a specified direction. The movement of the push plate 44 causes it to slide smoothly along the sliding track outside the sliding rods 72 through the collar rings 73, and at the same time, it pushes the mounting plate 45 and the first mold 5 connected to the push plate 44 to move together. When the first mold 5 gradually approaches and finally contacts the fixed second mold 6, the hydraulic cylinder 41 continues to apply power to push the first mold 5 and the second mold 6 to fit tightly. During this process, the first mold 5 further drives the pressure rod 92 and the connected sphere 93 to move forward, applying a thrust to the pressure sensor 94 installed in the device. When the pressure value detected by the pressure sensor 94 reaches the predetermined requirement, the operation of the hydraulic cylinder 41 will automatically stop, ensuring that the fixing and joining between the molds reach the required standard, thereby achieving a firm connection between the first mold 5 and the second mold 6 during casting, so that the two will not be displaced or shaken.

[0039] Second Embodiment:

[0040] Specifically, as Figure 4 shown, two vertical plates 101 are respectively connected to a limiting plate 71 and a mounting plate 45. A handle 104 is connected to the threaded rod 103. A second positioning sleeve 105 is clamped under the threaded rod 103. By setting the second positioning sleeve 105 and the threaded rod 103, the second positioning sleeve 105 can limit the threaded rod 103 to prevent it from shaking or disengaging when being clamped inside. Two second positioning sleeves 105 are respectively connected to the first mold 5 and the second mold 6. Two horizontal plates 106 are respectively connected under a limiting plate 71 and a mounting plate 45. A first positioning sleeve 108 is clamped at one end of the locking rod 107. Two first positioning sleeves 108 are respectively connected under the first mold 5 and the second mold 6.

[0041] When replacing different molds, only need to rotate the handle 104 at this time. The handle 104 drives the threaded rod 103 to move away from the second positioning sleeve 105. Then the new mold can be replaced. Subsequently, the first positioning sleeve 108 at the bottom of the new mold is clamped into the locking rod 107. Then rotate the handle 104 to drive the threaded rod 103 to be clamped into the second positioning sleeve 105 of the new mold, thus realizing the replacement of the mold and avoiding the problem of troublesome replacement when using multiple bolts for fixation.

[0042] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacement or change, and should be covered within the protection scope of the present utility model.

Claims

1. High-temperature valve body mold, including a bottom plate (1), characterized in that, A fixing block (2) and a connecting block (3) are connected to the bottom plate (1). A hydraulic component (4) is connected to the fixing block (2). A fixing plate (8) is installed on the connecting block (3). A first mold (5) is installed on one side of the hydraulic component (4). A second mold (6) is installed on one side of the fixing plate (8). An end-limiting component (7) for limiting the moving tracks of the first mold (5) and the second mold (6) is externally connected to the hydraulic component (4) and the fixing plate (8). A monitoring component (9) for monitoring the contact pressure between the first mold (5) and the second mold (6) is connected to the front surfaces of the first mold (5) and the second mold (6). Fixing components (10) are installed on both the upper and lower surfaces of the first mold (5) and the second mold (6). The fixing component (10) includes two vertical plates (101) and two horizontal plates (106). Nuts (102) and threaded rods (103) are provided on the vertical plates (101). Locking rods (107) are provided on the horizontal plates (106).

2. The high-temperature valve body mold according to claim 1, characterized in that, The hydraulic component (4) includes a hydraulic cylinder (41) and a locking plate (42). The hydraulic cylinder (41) is connected to the fixing block (2). A fixing hole (43) is formed in the locking plate (42). The hydraulic cylinder (41) is connected in the fixing hole (43). The output end of the hydraulic cylinder (41) is connected to a push plate (44). An installation plate (45) is connected to one side of the push plate (44). The first mold (5) is installed on one side of the installation plate (45).

3. The high-temperature valve body mold according to claim 1, wherein The end-limiting component (7) includes four limiting plates (71). The four limiting plates (71) are respectively connected to the upper and lower surfaces of the locking plate (42) and the fixing plate (8). Two sliding rods (72) are slidably connected in each of the two upper limiting plates (71) and the two lower limiting plates (71). A collar (73) is sleeved outside two adjacent sliding rods (72). The two collars (73) are respectively connected to the upper and lower surfaces of the installation plate (45).

4. The high-temperature valve body mold according to claim 1, characterized in that, Sealing gaskets are provided at the edges of the adjacent surfaces of the first mold (5) and the second mold (6).

5. The high-temperature valve body mold according to claim 3, characterized in that, Locking blocks with diameters slightly larger than the end face diameters of the sliding rods (72) are provided at both ends of the sliding rods (72) for limiting the sliding rods (72) in the limiting plates (71).

6. The high-temperature valve body mold according to claim 3, characterized in that The inner diameter of the collar (73) is slightly larger than the end face diameter of the sliding rod (72), and the two are in close fit with each other.

7. The high-temperature valve body mold according to claim 1, characterized in that, The monitoring component (9) includes a control panel (91), a pressure rod (92) and a pressure sensor (94). The control panel (91) is installed on the bottom plate (1). The pressure rod (92) is connected to the front surface of the first mold (5). A sphere (93) is connected to one side of the pressure rod (92). The pressure sensor (94) is connected to the front surface of the second mold (6). The pressure sensor (94) corresponds to the position of the sphere (93). The control panel (91) is electrically connected to the pressure sensor (94).

8. The high-temperature valve body mold according to claim 1, characterized in that Two of the vertical plates (101) are respectively connected to a limiting plate (71) and a mounting plate (45). A handle (104) is connected to the threaded rod (103). A second positioning sleeve (105) is clamped under the threaded rod (103). Two of the second positioning sleeves (105) are respectively connected to a first mold (5) and a second mold (6). Two of the horizontal plates (106) are respectively connected under a limiting plate (71) and a mounting plate (45). A first positioning sleeve (108) is clamped at one end of the locking rod (107). Two of the first positioning sleeves (108) are respectively connected under the first mold (5) and the second mold (6).

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