Automatic machining equipment for radiator

By designing the lifting cleaning mechanism and blower system of automatic processing equipment, the problem of cleaning cutting fluid and metal debris after drilling of the radiator is solved, achieving a safe and efficient cleaning effect.

CN223070468UActive Publication Date: 2025-07-08WEIFANG XINLONGSHENG ELECTRONIC RADIATOR CO LTD
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Patent Information

Application Number
CN202422001722.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-08
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, during the radiator drilling process, cutting fluid and metal debris are difficult to effectively clean, and the cleaning method has safety hazards and low efficiency problems.

Method used

An automatic radiator processing equipment is designed, including a transportation mechanism, a lift drilling mechanism and a lift cleaning mechanism. The cleaner of the lift cleaning mechanism is automatically cleaned through a combination of scrapers and gears. It combines a blower to discharge cutting fluid and debris, and a splash-proof cover prevents liquid from splashing.

Benefits of technology

It realizes deep cleaning in the blind hole of the radiator, and safely and efficiently cleans cutting fluid and metal debris, reducing the safety risks of manual operation and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of radiator processing, and provides radiator automatic processing equipment, which comprises a fixed base, and a conveying mechanism, a lifting drilling mechanism and a lifting cleaning mechanism which are arranged on the fixed base, a plurality of fixed seats are arranged above the conveying mechanism at equal intervals; the hard pipe is sleeved with a cleaner of the lifting cleaning mechanism. The cleaner is rotationally connected with the hard pipe through a first rolling bearing; a scraper and a first gear are sequentially fixed on the cleaner from bottom to top; the first gear is meshed with a second gear fixed on a rotating shaft of the first driver; the first driver and the hard pipe are connected to a lifting component of the lifting mechanism through the position adjusting mechanism. The splash-proof cover is fixed by the hard pipe; in this way, heat radiator drilling and cleaning work of metal chippings and cutting fluid in heat radiator blind holes can be completed, and the lifting cleaning mechanism can enable the metal chippings to be discharged out of the blind holes along with the cutting fluid after the metal chippings are separated from the walls of the blind holes.
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Description

Technical Field

[0001] The utility model relates to the technical field of radiator processing, in particular to an automatic radiator processing device. Background Art

[0002] The structure of the radiator is relatively complex, and multiple processes are often required to complete the production of a radiator during the production process. Drilling is an important process in the radiator processing.

[0003] When drilling, it is often necessary to inject cutting fluid at the drilling position simultaneously to cool the drill bit and prevent the drill bit from being damaged due to excessive temperature during the drilling process. The cutting fluid injected during drilling often remains in the blind hole, and at the same time, metal chips are generated during the drilling process and remain in the blind hole.

[0004] After the drilling work of the radiator is completed by workers, the cutting fluid in the blind hole is often discharged by methods such as flipping and pouring or sucking with a water-absorbing cloth. This method is relatively troublesome and there will still be metal chips remaining inside the blind hole. Similarly, there is also the method of blowing air to blow out the cutting fluid. This method is likely to blow the metal chips into the eyes, with poor safety, and cannot blow out the chips adhering to the wall and the adhered chips, resulting in poor cleaning effect. Content of the Utility Model

[0005] Aiming at the above defects, the purpose of the utility model is to provide an automatic radiator processing device, which can complete the drilling of the radiator and the cleaning of metal chips and cutting fluid in the blind hole of the radiator. The lifting and cleaning mechanism can deeply clean the blind hole so that the metal chips can be separated from the blind hole wall and discharged from the blind hole along with the cutting fluid. The scraper can scrape the cutting fluid off the upper surface of the radiator, and the splash guard can prevent the cutting fluid or metal chips from entering the human eyes.

[0006] To achieve the above purpose, the utility model provides an automatic radiator processing device, including a fixed base, and a conveying mechanism, a lifting and drilling mechanism, and a lifting and cleaning mechanism installed on the fixed base; a number of equally spaced fixed seats are arranged above the conveying mechanism;

[0007] The cleaner of the lifting and cleaning mechanism is sleeved outside the rigid tube; the cleaner is rotatably connected to the rigid tube through a first rolling bearing; the cleaner is fixedly provided with a scraper and a first gear from bottom to top in sequence; the first gear is meshed with a second gear fixed on the rotating shaft of a first driver; the first driver and the rigid tube are connected to the lifting component of the lifting mechanism through a position adjusting mechanism; the rigid tube is fixedly provided with a splash guard; the rigid tube is connected to a blower through a hose.

[0008] For the automatic processing equipment of the radiator according to the present utility model, the second driver of the conveying mechanism is fixed on the fixed base; a plurality of the fixed seats are fixed above the placing disc fixed on the rotating shaft of the second driver; the distances between the plurality of the fixed seats and the rotating shaft of the second driver are equal; the placing disc is evenly provided with the same number of limiting holes as the fixed seats; the fixed base is fixed with a hydraulic pump with a limiting pin.

[0009] For the automatic processing equipment of the radiator according to the present utility model, an annular guide groove centered on the rotating shaft of the second driver is provided at the bottom of the placing disc; a plurality of universal balls that are matched are provided in the guide groove; the plurality of universal balls are respectively fixed on the fixed base through the first fixing frame.

[0010] For the automatic processing equipment of the radiator according to the present utility model, a guide block that is matched with the guide through hole on the second fixing frame is provided on the lifting nut of the lifting mechanism; a lead screw that is matched is provided on the lifting nut; the lead screw is arranged vertically; the lead screw is fixed on the rotating shaft of the third driver; second rolling bearings that are respectively fixed on the second fixing frame are provided at both ends of the lead screw.

[0011] For the automatic processing equipment of the radiator according to the present utility model, a clamping rod is provided at the top of the first adjusting rod of the position adjusting mechanism; both ends of the clamping rod are respectively connected to the first adjusting rod through screws; the first adjusting rod passes through the middle rectangular through hole of the second adjusting rod; the clamping rod is located above the second adjusting rod; the first adjusting rod is fixed on the lifting nut; the bottom of the second adjusting rod is fixed with the first driver and the hard pipe.

[0012] For the automatic processing equipment of the radiator according to the present utility model, a lifting reaming mechanism is provided between the lifting drilling mechanism and the lifting cleaning structure.

[0013] The utility model provides an automatic processing device for a radiator, which includes a fixed base, as well as a conveying mechanism, a lifting and drilling mechanism, and a lifting and cleaning mechanism installed on the fixed base. The fixed base can play a fixing role. The conveying mechanism can transport the radiator to a designated position. The lifting and drilling mechanism can complete the drilling work on the radiator. The lifting and cleaning mechanism can clean the blind holes drilled by the lifting and drilling mechanism. A number of equally spaced fixing seats are arranged above the conveying mechanism. The fixing seats can place and fix the radiator. The equal spacing between the fixing seats enables the cleaning and drilling work to be carried out on two radiators respectively, saving working time. The cleaner of the lifting and cleaning mechanism is sleeved outside a hard pipe. The cleaner is rotationally connected to the hard pipe through a first rolling bearing. The setting of the rolling bearing enables the cleaner to rotate around the hard pipe as the center. The rotation of the cleaner can separate the debris sticking to the hole wall or adhering to the hole wall into the cutting fluid. The cleaner is fixedly provided with a scraping plate and a first gear from bottom to top in sequence. The scraping plate can scrape off the metal debris and cutting fluid discharged from the blind hole from the upper surface of the radiator as the cleaner rotates. The first gear meshes with a second gear fixed on the rotating shaft of a first driver. The first driver can provide power for the rotation of the cleaner. The first driver and the hard pipe are connected to the lifting component of the lifting mechanism through a position adjusting mechanism. The position adjusting mechanism can adjust the position of the cleaner, so that when replacing the radiator model, the cleaning work on the blind holes of the new radiator can be realized by adjusting the position of the cleaner. The hard pipe is fixedly provided with a splash guard. The splash guard can prevent the cutting fluid scraped by the scraping plate from splashing and avoid entering the human eyes. The hard pipe is connected to a blower through a hose. The blower can blow the cutting fluid mixed with metal debris away from the blind hole through the hard pipe. The hose can avoid affecting the lifting of the lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is Figure 1 a partial structural schematic diagram of

[0016] Figure 3 is Figure 1 a sectional view of the conveying mechanism structure of

[0017] Figure 4 is Figure 1 a sectional view of the internal structure of the splash guard of

[0018] Figure 5 is Figure 4 a partial structural schematic diagram of

[0019] Figure 6 is Figure 4 a cross-sectional view of the cleaning part of the cleaner of

[0020] Figure 7 It is a schematic diagram of the relative position between the cleaner and the radiator when the cleaner is working;

[0021] In the figure: 1 - fixed base, 2 - universal ball, 3 - second fixing frame, 4 - hose, 5 - blower, 6 - lifting and reaming mechanism, 7 - lifting drilling mechanism, 8 - limiting hole, 9 - placing tray, 10 - second driver, 11 - fixing seat, 12 - limiting pin, 13 - hydraulic pump, 14 - third driver, 15 - cleaner, 16 - lead screw, 17 - rigid pipe, 18 - lifting nut, 19 - guiding block, 21 - second rolling bearing, 22 - second adjusting rod, 23 - screw, 24 - clamping rod, 25 - first adjusting rod, 26 - splash guard, 27 - first fixing frame, 28 - guiding groove, 29 - scraper, 30 - first driver, 31 - second gear, 32 - first gear, 33 - first rolling bearing, 34 - radiator. Specific embodiments

[0022] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] See Figure 1 , Figure 2 , Figure 3, the present utility model provides an automatic processing device for radiators. The automatic processing device for radiators includes a fixed base 1, and a conveying mechanism, a lifting and drilling mechanism 7, and a lifting and cleaning mechanism installed on the fixed base 1. The lifting and drilling mechanism 7 is responsible for drilling the radiator 34. The second driver 10 of the conveying mechanism is fixed at the middle position of the fixed base 1. A placing disk 9 is fixedly placed on the rotating shaft of the second driver 10. The placing disk 9 is circular as a whole and the central position is fixed on the rotating shaft of the second driver 10. The placing disk 9 is located above the second driver 10. Four equally spaced fixing seats 11 are fixed on the circumference centered on the rotating shaft of the second driver 10 at a position far from the center above the placing disk 9. The fixing seats 11 are used to place and fix the radiator 34. A number of limiting holes 8 equal to that of the fixing seats 11 are evenly arranged on the circumference centered on the rotating shaft of the second driver 10 on the placing disk 9. A hydraulic pump 13 is fixed on the fixed base 1. A limiting pin 12 is fixed above the telescopic shaft of the vertically arranged hydraulic pump 13. The limiting pin 12 cooperates with the limiting hole 8. After the telescopic shaft of the hydraulic pump 13 extends, the limiting pin 12 enters the limiting hole 8 to limit the rotation of the placing disk 9. A guide groove 28 is arranged at the bottom of the circular placing disk 9. The guide groove 28 is in the shape of an annular circle centered on the rotating shaft of the second driver 10. Four universal balls 2 are arranged in cooperation with the guide groove 28. The four universal balls 2 are respectively fixed on the fixed base 1 through the first fixing frame 27. The four universal balls 2 can support the placing disk 9 to prevent the placing disk 9 from being skewed due to uneven force.

[0024] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , preferably, a third driver 14 is fixed on the fixed base 1. A lead screw 16 is fixed on the rotating shaft of the third driver 14. The lead screw 16 is vertically arranged. The two ends of the lead screw 16 are respectively fixed on the inner rings of two second rolling bearings 21. The outer rings of the two second rolling bearings 21 are fixed on the second fixing frame 3. The fixing frame is fixed on the fixed base 1. A lifting nut 18 is arranged in cooperation with the lead screw 16. The lifting nut 18 is fixed with a guide block 19 that cooperates with the guide through hole on the second fixing frame 3. The guide block 19 extends into the guide through hole. The arrangement of the guide block 19 can prevent the lifting nut 18 from rotating. The position adjusting mechanism is located above the fixing seat 11. The first adjusting rod 25 of the position adjusting mechanism is fixed on the lifting nut 18. A clamping rod 24 is arranged at the top of the first adjusting rod 25. The two ends of the clamping rod 24 are respectively connected to the first adjusting rod 25 through screws 23. The first adjusting rod 25 passes through the middle rectangular through hole of the second adjusting rod 22. The clamping rod 24 is located above the second adjusting rod 22. The second adjusting rod 22 is fixed by adjusting the tightening depth of the screw 23. The first driver 30 and the hard tube 17 are respectively fixed at the middle position of the bottom of the second adjusting rod 22.

[0025] See Figure 1, Figure 4 , Figure 5 , Further, the cleaner 15 of the lifting and cleaning mechanism of the present utility model is sleeved outside the rigid tube 17. The cleaner 15 is cylindrically sleeved outside the rigid tube 17. The top end of the cleaner 15 is rotationally connected to the rigid tube 17 through a first rolling bearing 33. The cleaner 15 is fixed on the outer ring of the first rolling bearing 33. The first rolling bearing 33 is sleeved on the rigid tube 17, and the inner ring of the first rolling bearing 33 is fixed on the rigid tube 17. The cleaner 15 is fixedly provided with a scraping plate 29 and a first gear 32 from bottom to top in sequence. The first gear 32 and the first rolling bearing 33 are fixed at the same height of the cleaner 15. The scraping plate 29 is fixed below the first gear 32. The first gear 32 meshes with a second gear 31 fixed on the rotating shaft of the first driver 30. The first driver 30 drives the cleaner 15 and the scraping plate 29 fixed on the cleaner 15 to rotate through the meshing of the two gears. The rigid tube 17 is fixedly provided with a splash guard 26. The splash guard 26 can block the splashing of the cutting fluid and metal chips scraped by the scraping plate 29 and the cleaner 15, and avoid entering the human eyes. The rigid tube 17 is connected to a blower 5 through a hose 4. After the metal chips agitated by the cleaner 15 enter the cutting fluid, the blower 5 blows air. The air blown out by the blower 5 finally blows out from the bottom of the cleaner 15 to the bottom of the blind hole, blowing out the mixed cutting fluid from the blind hole. The scraping plate 29 then scrapes off the cutting fluid blown out of the blind hole from the upper surface of the radiator 34 from the upper surface of the radiator 34. An elevating reaming mechanism 6 is arranged between the elevating drilling mechanism 7 and the elevating cleaning structure. The elevating reaming mechanism 6 can enlarge the drilling that cannot be completed at one time.

[0026] See Figure 4 , Figure 6 , Figure 7 , Furthermore, the cleaning part of the cleaner 15 of the present utility model is cross-shaped. The gap between the two groups of cleaning bristles of the cross-shaped cleaner 15 forms a channel for metal chips and cutting fluid to pass through. There is a margin between the bottom of the cleaner 15 and the bottom of the blind hole to ensure the smooth passage of air. The upper surface of the radiator 34 is flat and can cooperate with the scraping plate 29. The surface rotated and cleaned by the scraping plate 29 covers the upper surface of the radiator 34, ensuring that the scraping plate 29 can scrape off the metal chips from the upper surface of the radiator 34.

[0027] Working principle: After a radiator 34 finishes the drilling and reaming processes, a cleaner 15 descends and extends into the blind hole for rotary cleaning, mixing the adhered or even stuck metal chips into the cutting fluid. Then, a blower 5 blows air into the blind hole to completely blow out the remaining cutting fluid and other debris in the blind hole. A scraper 29 is synchronously responsible for scraping off the cutting fluid and other impurities on the upper surface of the radiator 34, and then the cleaner 15 ascends and disengages from the blind hole to complete the cleaning work. After the drilling, reaming, cleaning, and manual replacement of the radiator 34 are completed, the telescopic shaft of a hydraulic pump 13 retracts, a limit pin 12 disengages from a limit hole 8, a second driver 10 rotates 90 degrees, the telescopic shaft of the hydraulic pump 13 extends, and the limit pin 12 enters the limit hole 8 to enter the next working cycle.

[0028] In summary, the present utility model provides an automatic processing device for radiators, including a fixed base, and a conveying mechanism, a lifting drilling mechanism, and a lifting cleaning mechanism installed on the fixed base. The fixed base can play a fixing role, the conveying mechanism can transport the radiator to a designated position, the lifting drilling mechanism can complete the drilling work on the radiator, and the lifting cleaning mechanism can clean the blind hole drilled by the lifting drilling mechanism; a plurality of equally spaced fixing seats are arranged above the conveying mechanism, and the fixing seats can place and fix the radiator. The equal spacing between the fixing seats enables the cleaning and drilling work to be carried out on two radiators respectively, saving working time; the cleaner of the lifting cleaning mechanism is sleeved outside a rigid pipe, and the cleaner is rotationally connected to the rigid pipe through a first rolling bearing. The setting of the rolling bearing enables the cleaner to rotate around the rigid pipe, and the rotation of the cleaner can separate the chips adhering to the hole wall or sticking to the hole wall into the cutting fluid; the cleaner is fixedly provided with a scraper and a first gear from bottom to top. The scraper can scrape off the metal chips and cutting fluid discharged from the blind hole from the upper surface of the radiator as the cleaner rotates; the first gear meshes with a second gear fixed on the rotating shaft of a first driver, and the first driver can provide power for the rotation of the cleaner; the first driver and the rigid pipe are connected to the lifting component of the lifting mechanism through a position adjustment mechanism, and the position adjustment mechanism can adjust the position of the cleaner, so that when the radiator model is changed, the cleaning work on the blind hole of the new radiator can be realized by adjusting the position of the cleaner; a splash guard is fixed on the rigid pipe, and the splash guard can prevent the cutting fluid scraped by the scraper from splashing and avoid entering the human eyes; the rigid pipe is connected to the blower through a hose, and the blower can blow the cutting fluid mixed with metal chips out of the blind hole through the rigid pipe, and the hose can avoid affecting the lifting of the lifting mechanism.

[0029] Certainly, the present utility model can also have many other embodiments. Without departing from the spirit and essence of the present utility model, those skilled in the art can make various corresponding changes and deformations according to the present utility model. However, these corresponding changes and deformations should all fall within the protection scope of the appended claims of the present utility model.

Claims

1. An automatic processing device for a radiator, characterized in that It includes a fixed base, as well as a conveying mechanism, a lifting and drilling mechanism, and a lifting and cleaning mechanism installed on the fixed base; several fixed seats are arranged at equal intervals above the conveying mechanism; The cleaner of the lifting and cleaning mechanism is sleeved outside the rigid tube; the cleaner is rotatably connected to the rigid tube through a first rolling bearing; the cleaner is fixedly provided with a scraping plate and a first gear from bottom to top in sequence; the first gear meshes with a second gear fixed on the rotating shaft of a first driver; the first driver and the rigid tube are connected to the lifting component of the lifting mechanism through a position adjusting mechanism; the rigid tube is fixedly provided with a splash guard; the rigid tube is connected to a blower through a hose.

2. The radiator automatic processing equipment according to claim 1, characterized in that, The second driver of the conveying mechanism is fixed on the fixed base; several of the fixed seats are above a placement disk fixed on the rotating shaft of the second driver; the distances between several of the fixed seats and the rotating shaft of the second driver are equal; the placement disk is evenly provided with the same number of limiting holes as the fixed seats; a hydraulic pump with a limiting pin is fixed on the fixed base.

3. The radiator automatic processing equipment according to claim 2, characterized in that, A circular guide groove centered on the rotating shaft of the second driver is arranged at the bottom of the placement disk; several universal balls that match the guide groove are arranged; several of the universal balls are respectively fixed on the fixed base through a first fixing frame.

4. The radiator automatic processing equipment according to claim 1, characterized in that, The lifting nut of the lifting mechanism is provided with a guide block that matches a guide through hole on a second fixing frame; the lifting nut is provided with a matching lead screw; the lead screw is arranged vertically; the lead screw is fixed on the rotating shaft of a third driver; both ends of the lead screw are respectively provided with second rolling bearings fixed on the second fixing frame.

5. The radiator automatic processing equipment according to claim 4, characterized in that The top of the first adjusting rod of the position adjusting mechanism is provided with a clamping rod; both ends of the clamping rod are respectively connected to the first adjusting rod through screws; the first adjusting rod passes through a middle rectangular through hole of the second adjusting rod; the clamping rod is located above the second adjusting rod; the first adjusting rod is fixed on the lifting nut; the bottom of the second adjusting rod is fixed with the first driver and the rigid tube.

6. The automatic processing equipment for the radiator according to claim 1, characterized in that, A lifting and reaming mechanism is arranged between the lifting and drilling mechanism and the lifting and cleaning structure.