Front catch wheel mounting structure for confluence welding
By designing a bus welding front gear installation structure including mounting seat, front gear wheel, column and rotary connection components, the scratch problem caused by the installation of the stop gear in photovoltaic panel processing is solved, safe transportation of photovoltaic panels is achieved, and the defective rate is reduced.
Patent Information
- Application Number
- CN202421682460.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-16
AI Technical Summary
During the processing of photovoltaic panels, the front barrier wheel installed on the busbar welding assembly line causes scratches in the photovoltaic panel assembly.
A busbar welding front gear installation structure is designed, including a mounting seat, front gear wheel, column, rotary connection assembly and fixed connection assembly. Through the interaction of the inner ring groove, first bearing, inner column, sleeve, spring and other structures, the rotary connection and fixation of the front gear wheel is achieved to avoid scratching the photovoltaic panel assembly.
It effectively avoids scratches caused by the installation of the barrier wheel during the processing process of photovoltaic panel components, significantly reduces the generation of defective products, and improves the reliability of the conveying process.
Smart Images

Figure CN223070708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic panels, and specifically, to an installation structure of a front stop wheel before bus bar soldering. Background Art
[0002] Photovoltaic, that is, a photovoltaic power generation system, is a power generation system that uses the photovoltaic effect of semiconductor materials to convert solar radiant energy into electrical energy. The energy of the photovoltaic power generation system comes from the inexhaustible and renewable solar energy. It is a clean, safe and renewable energy source. The photovoltaic power generation process does not pollute the environment or damage the ecology.
[0003] An independent photovoltaic power generation system consists of a solar photovoltaic array, a battery pack, a charge controller, a power electronic converter (inverter), a load, etc. Its working principle is that the solar radiant energy is first converted into electrical energy by the photovoltaic array, and then is converted by the power electronic converter to supply power to the load. At the same time, the excess electrical energy is stored in the energy storage device in the form of chemical energy after passing through the charge controller. In this way, when the sunlight is insufficient, the energy stored in the battery can be converted into AC 220V and 50 Hz electrical energy through the power electronic inverter, filtering and power frequency transformer boost for AC load use. The characteristic of solar power generation is that it generates electricity during the day, while the load often uses electricity all day long. Therefore, energy storage elements are essential in an independent photovoltaic power generation system. The energy storage elements used in engineering are mainly batteries.
[0004] During the processing of photovoltaic panels, it is necessary to weld the joints of the photovoltaic panels. During the welding process, transportation is required. Now, a front stop wheel is installed on the bus bar soldering production line, and it is installed by using fixing screws inserted from the top down. However, this may cause scratches on the photovoltaic panel components during the process.
[0005] Therefore, improvements are made to solve the above problems. Summary of the Utility Model
[0006] The utility model provides an installation structure of a front stop wheel before bus bar soldering, which solves the problem that during the processing of photovoltaic panels in related technologies, it is necessary to weld the joints of the photovoltaic panels, transportation is required during the welding process, a front stop wheel is installed on the bus bar soldering production line, and it is installed by using fixing screws inserted from the top down, but this may cause scratches on the photovoltaic panel components during the process.
[0007] The technical solution of the utility model is as follows: including
[0008] a mounting seat and a front stop wheel, the front stop wheel is installed on the mounting seat;
[0009] a column and a fixed connection component, the column is arranged on the mounting seat, and the fixed connection component is arranged between the column and the mounting seat;
[0010] A rotating connection component is provided between the vertical column and the front retaining wheel. The rotating connection component includes an inner ring groove which is formed around the inner surface of the front retaining wheel, and a first bearing is installed in the inner ring groove.
[0011] As a further technical solution, the first bearing is sleeved outside the vertical column, and the front retaining wheel can rotate outside the vertical column through the first bearing. A slot is provided at the top of the vertical column, and an inner column is arranged in the slot.
[0012] As a further technical solution, a sleeve frame is inserted and connected in the slot. A pair of convex layers are arranged on the inner surface of the slot, and a pair of clamping grooves are formed on the outer surface of the sleeve frame. The clamping grooves are sleeved and connected with the convex layers, and the sleeve frame is sleeved outside the inner column.
[0013] As a further technical solution, a limiting groove is provided at the top of the inner column, and a snap ring is sleeved in the limiting groove. A sleeve groove is formed around the outer surface of the upper end of the inner column, and a cap is sleeved and connected in the sleeve groove. A second bearing is connected between the outer surface of the sleeve frame and the front retaining wheel.
[0014] As a further technical solution, the fixed connection component includes a through groove which is formed on the surface of the mounting seat. A socket is installed in the through groove, and the upper surface of the socket is fixedly connected with the lower end of the vertical column. Threaded grooves are formed on both opposite surfaces of the socket, and mounting holes are provided on both outer side surfaces of the mounting seat.
[0015] As a further technical solution, a first bolt is inserted and connected in the mounting hole, and one end of the first bolt is screwed and connected with the threaded groove. A pair of side grooves are provided on both outer side surfaces of the mounting seat, and round holes are formed in the side grooves. A second bolt is inserted and connected in the round holes.
[0016] As a further technical solution, the top of the front retaining wheel is of a concave structure, and the top of the sleeve frame is located in the concave part of the front retaining wheel.
[0017] As a further technical solution, the mounting hole is of a countersunk head structure, and the nut part of the first bolt is located inside the mounting hole.
[0018] As a further technical solution, both the convex layer and the clamping groove are of arc-shaped structural surfaces.
[0019] The working principle and beneficial effects of the present utility model are as follows:
[0020] In the present utility model, a rotary connection assembly is provided. Through the interaction of structures such as an inner ring groove, a first bearing, an inner column, a sleeve frame, a snap ring, and a cap, the front retaining wheel can be installed outside the column, and then fixed by the snap ring. The connection part is located inside the top of the front retaining wheel, which can effectively avoid scratching the photovoltaic panel assembly, has a good conveying effect, and significantly reduces the defective products with scratches generated during the processing. Brief Description of the Drawings
[0021] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0022] Figure 1 It is a schematic structural diagram of the present utility model;
[0023] Figure 2 It is an axonometric sectional view of the present utility model;
[0024] Figure 3 It is an axonometric sectional view of the present utility model from another perspective;
[0025] Figure 4 It is an attached Figure 2 Partial enlarged view of part A in the present utility model;
[0026] Figure 5 It is an attached Figure 2 Partial enlarged view of part B in the present utility model;
[0027] In the figure: 1, mounting seat; 2, front retaining wheel; 3, column; 4, rotary connection assembly; 4-1, inner ring groove; 4-2, first bearing; 4-3, slot; 4-4, inner column; 4-5, sleeve frame; 4-6, convex layer; 4-7, card slot; 4-8, limit groove; 4-9, snap ring; 4-10, sleeve groove; 4-11, cap; 4-12, second bearing; 5, fixed connection assembly; 5-1, through groove; 5-2, threaded groove; 5-3, mounting hole; 5-4, first bolt; 5-5, side groove; 5-6, round hole; 5-7, second bolt. Specific Embodiments
[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0029] As Figures 1 to 5 shown, this embodiment proposes a front retaining wheel installation structure for bus bar soldering, including
[0030] The mounting base 1 and the front retaining wheel 2, and the front retaining wheel 2 is mounted on the mounting base 1;
[0031] The column 3 and the fixed connection assembly 5, the column 3 is arranged on the mounting base 1, and the fixed connection assembly 5 is arranged between the column 3 and the mounting base 1;
[0032] The rotary connection assembly 4, the rotary connection assembly 4 is arranged between the column 3 and the front retaining wheel 2. The rotary connection assembly 4 includes an inner ring groove 4-1 which is opened around the inner surface of the front retaining wheel 2. A first bearing 4-2 is installed in the inner ring groove 4-1. The first bearing 4-2 is sleeved outside the column 3. The front retaining wheel 2 can rotate outside the column 3 through the first bearing 4-2. A slot 4-3 is opened at the top of the column 3. An inner column 4-4 is arranged in the slot 4-3. A sleeve 4-5 is inserted and connected in the slot 4-3. A pair of convex layers 4-6 are arranged on the inner surface of the slot 4-3. A pair of clamping grooves 4-7 are opened on the outer surface of the sleeve 4-5. The clamping grooves 4-7 are sleeved and connected with the convex layers 4-6. The sleeve 4-5 is sleeved outside the inner column 4-4. A limiting groove 4-8 is opened at the top of the inner column 4-4. A circlip 4-9 is sleeved in the limiting groove 4-8. A sleeve groove 4-10 is opened around the outer surface of the upper end of the inner column 4-4. A cap 4-11 is sleeved and connected in the sleeve groove 4-10. A second bearing 4-12 is connected between the outer surface of the sleeve 4-5 and the front retaining wheel 2.
[0033] In this embodiment, in order to achieve the effect that the rotation of the front retaining wheel 2 will not scratch the photovoltaic panel assembly, the rotary connection assembly 4 is designed. An inner ring groove 4-1 is opened inside the front retaining wheel 2 and a first bearing 4-2 is installed. The first bearing 4-2 is sleeved on the column 3 to enable the front retaining wheel 2 to rotate. A slot 4-3 is opened inward at the upper end of the column 3. The column 3 is arranged in the slot 4-3. A sleeve 4-5 is inserted between the slot 4-3 and the column 3. The inner side of the slot 4-3 is provided with convex layers 4-6. The surface of the sleeve 4-5 is provided with clamping grooves 4-7. The convex layers 4-6 and the clamping grooves 4-7 can fix the sleeve 4-5. A limiting groove 4-8 is opened at the top of the column 3. The limiting groove 4-8 is located outside the sleeve 4-5. A circlip 4-9 is installed in the limiting groove 4-8 to further fix the sleeve 4-5. A sleeve groove 4-10 is also opened and a cap 4-11 is installed to cover the circlip 4-9 inside. A second bearing 4-12 is also arranged between the sleeve 4-5 and the front retaining wheel 2 to improve the rotation stability of the front retaining wheel 2.
[0034] Furthermore, the fixed connection component 5 includes a through slot 5-1 which is opened on the surface of the mounting base 1. A socket 5-2 is installed in the through slot 5-1. The upper surface of the socket 5-2 is fixedly connected to the lower end of the column 3. Threaded grooves 5-3 are opened on both opposite surfaces of the socket 5-2. Mounting holes 5-4 are opened on both outer side surfaces of the mounting base 1. A first bolt 5-5 is inserted and connected in the mounting hole 5-4. One end of the first bolt 5-5 is screwed and connected to the threaded groove 5-3. A pair of side slots 5-6 are opened on both outer side surfaces of the mounting base 1. A round hole 5-7 is opened in the side slot 5-6. A second bolt 5-8 is inserted and connected in the round hole 5-7.
[0035] In this embodiment, in order to achieve the detachable effect, the fixed connection component 5 is designed. A through slot 5-1 is opened on the surface of the mounting base 1. A socket 5-2 fixed to the bottom of the column 3 is inserted in the through slot 5-1. Threaded grooves 5-3 are opened on both sides of the socket 5-2. Mounting holes 5-4 coaxial with the threaded grooves 5-3 are opened on both sides of the mounting base 1. A first bolt 5-5 is inserted in the mounting hole 5-4 and screwed and connected in the threaded groove 5-3 to fix the socket 5-2. Side slots 5-6 are opened on both side surfaces of the mounting base 1. A round hole 5-7 is opened in the side slot 5-6. A second bolt 5-8 is inserted in the round hole 5-7. The mounting base 1 is fixedly connected to the control cylinder through the second bolt 5-8.
[0036] Furthermore, the top of the front idler wheel 2 is of a concave structure, and the top of the sleeve bracket 4-5 is located in the concave part of the front idler wheel 2.
[0037] In this embodiment, through the concave structure for positioning the front idler wheel 2, the top of the sleeve bracket 4-5 is completely hidden in the concave part, and no scratching will occur.
[0038] Furthermore, the mounting hole 5-4 is of a countersunk head structure, and the nut part of the first bolt 5-5 is located inside the mounting hole 5-4.
[0039] In this embodiment, through the countersunk head structure, the first bolt 5-5 is received in the mounting hole 5-4 to avoid affecting the conveying of the components.
[0040] Furthermore, both the convex layer 4-6 and the card slot 4-7 are of arc-shaped structural surfaces.
[0041] In this embodiment, through the arc-shaped structural surfaces, while maintaining the fixing effect on the sleeve bracket 4-5, it is convenient for plugging and unplugging.
[0042] When installation is required, fixedly connect the mounting base 1 to the output end of the control cylinder through the second bolt 5-8, sleeved the front retaining wheel 2 on the column 3 through the first bearing 4-2, then insert the sleeve 4-5 to connect the convex layer 4-6 with the card slot 4-7, then install the circlip 4-9 in the limit slot 4-8, and then cover the cap 4-11. Subsequently, insert the socket 5-2 into the through slot 5-1 of the mounting base 1, align the threaded hole with the mounting hole 5-4, insert the first bolt 5-5 into the mounting hole 5-4 and screw it with the threaded groove 5-3 for fixation.
[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A front baffle wheel installation structure before confluence soldering, characterized in that, including a mounting base (1) and a front retaining wheel (2), the front retaining wheel (2) being mounted on the mounting base (1); a column (3) and a fixed connection assembly (5), the column (3) being provided on the mounting base (1), the fixed connection assembly (5) being provided between the column (3) and the mounting base (1); a rotary connection assembly (4), the rotary connection assembly (4) being provided between the column (3) and the front retaining wheel (2), the rotary connection assembly (4) including an inner ring groove (4-1), the inner ring groove (4-1) being opened around the inner surface of the front retaining wheel (2), and a first bearing (4-2) being mounted in the inner ring groove (4-1).
2. The installation structure of the front baffle wheel before confluence welding according to claim 1, characterized in that, The first bearing (4-2) is sleeved outside the column (3), the front retaining wheel (2) can rotate outside the column (3) through the first bearing (4-2), a slot (4-3) is opened at the top of the column (3), and an inner column (4-4) is provided in the slot (4-3).
3. The installation structure of the front baffle wheel before confluence welding according to claim 2, wherein A sleeve bracket (4-5) is inserted and connected in the slot (4-3), a pair of convex layers (4-6) are provided on the inner surface of the slot (4-3), a pair of clamping grooves (4-7) are opened on the outer surface of the sleeve bracket (4-5), the clamping grooves (4-7) are sleeved and connected with the convex layers (4-6), and the sleeve bracket (4-5) is sleeved outside the inner column (4-4).
4. A front guide wheel installation structure before confluence soldering according to claim 3, characterized in that A limiting groove (4-8) is opened at the top of the inner column (4-4), a snap ring (4-9) is sleeved in the limiting groove (4-8), a sleeve groove (4-10) is opened around the outer surface of the upper end of the inner column (4-4), a cap (4-11) is sleeved and connected in the sleeve groove (4-10), and a second bearing (4-12) is connected between the outer surface of the sleeve bracket (4-5) and the front retaining wheel (2).
5. The installation structure of the front baffle wheel before confluence welding according to claim 4, characterized in that, The fixed connection assembly (5) includes a through groove (5-1), the through groove (5-1) is opened on the surface of the mounting base (1), a socket (5-2) is mounted in the through groove (5-1), the upper surface of the socket (5-2) is fixedly connected to the lower end of the column (3), threaded grooves (5-3) are opened on opposite two surfaces of the socket (5-2), and mounting holes (5-4) are opened on both outer side surfaces of the mounting base (1).
6. The installation structure of the front baffle wheel before confluence welding according to claim 5, characterized in that, A first bolt (5-5) is inserted and connected in the mounting hole (5-4), one end of the first bolt (5-5) is screwed and connected with the threaded groove (5-3), a pair of side grooves (5-6) are opened on both outer side surfaces of the mounting base (1), round holes (5-7) are opened in the side grooves (5-6), and a second bolt (5-8) is inserted and connected in the round holes (5-7).
7. A front baffle wheel mounting structure before confluence soldering according to claim 5, characterized in that The top of the front retaining wheel (2) is of a concave structure, and the top of the sleeve bracket (4-5) is located in the concave part of the front retaining wheel (2).
8. The mounting structure of the front baffle wheel before confluence welding according to claim 6, characterized in that, The mounting hole (5-4) is of a countersunk head structure, and the nut part of the first bolt (5-5) is located inside the mounting hole (5-4).
9. The installation structure of the front baffle wheel before confluence welding according to claim 3, characterized in that, Both the convex layer (4-6) and the clamping groove (4-7) are of arc-shaped structural surfaces.