Automobile sensor manufacturing equipment

Abstract

The utility model discloses automobile sensor manufacturing equipment, and relates to the field of sensor manufacturing. A supporting frame and fixing plates are fixedly installed on the top of the chip storage box, a rotating shaft is rotationally connected between the two fixing plates, a motor is fixedly installed at one end of the rotating shaft, a bearing plate is connected to the rotating shaft in a sleeved mode, the motor drives the bearing plate to rotate through the rotating shaft, and a plurality of machining grooves and inserting holes are formed in the top of the bearing plate. A plurality of first air cylinders are fixedly installed at the bottom of the supporting frame, machining assemblies are arranged at the output ends of the first air cylinders, each machining assembly comprises a bearing shell, a welding device and an inserting rod, and the first air cylinders can drive the welding devices and the inserting rods to vertically move through the bearing shells; and after the bearing plate rotates, welding slag stored in the machining groove can be poured into the scrap storage box, the welding slag can be accurately collected, the situation that the collecting effect becomes poor due to deviation of welding is avoided, and the collecting effect of the welding slag is improved.

Description

Technical Field

[0001] The utility model belongs to the field of sensor manufacturing, and more particularly, to a manufacturing device for automotive sensors. Background Art

[0002] An automotive sensor is a type of sensor. A sensor is a detection device that can sense the information to be measured and transform the sensed information into an electrical signal or other required forms of information output according to a certain rule to meet the requirements of information transmission, processing, storage, display, recording, and control. When manufacturing and processing a sensor, it needs to be placed on a dedicated processing platform and then welded.

[0003] Chinese Patent CN218658909U discloses a manufacturing and processing platform for sensors, aiming to solve the problem of time-consuming and laborious processing. The key points of its technical solution are: a manufacturing and processing platform for sensors, including a processing table. On the front and rear sides of the left part of the lower end of the processing table and the front and rear sides of the right part of the lower end, a support leg is fixedly installed respectively. A connecting plate is fixedly installed on the opposite surfaces of the two groups of support legs. On the left side and the right side of the upper end of the processing table, a fixing plate is fixedly installed respectively.

[0004] For this utility model and the existing automotive sensor manufacturing equipment, when welding a sensor, although the welding slag can be collected, during the process of collecting the welding slag, as the welding slag pushed by the scraper gradually increases, it is easy for the welding slag to deviate from the pushing angle on both sides, resulting in the welding slag not being fully collected and the collection effect being not obvious. At the same time, during the process of processing the sensor, only a single sensor can be welded at the same time, and the processing efficiency is poor.

[0005] For the problems in the related art, no effective solution has been proposed yet. Summary of the Utility Model

[0006] Aiming at the problems in the related art, the utility model provides a manufacturing device for automotive sensors to overcome the above-mentioned technical problems existing in the related art.

[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0008] The utility model relates to a manufacturing device for an automobile sensor, which comprises a chip storage box. A support frame and a fixing plate are fixedly installed at the top of the chip storage box. A rotating shaft is rotatably connected between the two fixing plates. One end of the rotating shaft is fixedly installed with a motor. A bearing plate is sleeved on the rotating shaft. The motor drives the bearing plate to rotate through the rotating shaft. A plurality of processing grooves and jacks are formed in the top of the bearing plate. A plurality of first cylinders are fixedly installed at the bottom of the support frame. A processing assembly is arranged at the output end of the first cylinder. The processing assembly comprises a bearing shell, a welding machine and a plug rod. The first cylinder can drive the welding machine and the plug rod to move vertically through the bearing shell. A fixing assembly is arranged inside the bearing shell. The fixing assembly comprises a second cylinder and a clamping plate.

[0009] Preferably, the bearing shell is fixedly connected to the output end of the first cylinder, the welding machine is fixedly connected to the inner wall of the bearing shell, and a plurality of the plug rods are fixedly connected to the bottom of the bearing shell.

[0010] Preferably, the processing assembly further comprises a small power supply box, which is fixedly connected to the top of the bearing shell and the output end of which is connected to the welding machine.

[0011] Preferably, the installation end of the second cylinder is fixedly connected to the inner wall of the bearing shell, and the clamping plate is fixedly connected to the output end of the second cylinder.

[0012] Preferably, a plurality of partition blocks are fixedly installed at the top of the motor.

[0013] Preferably, the installation end of the motor is fixedly installed with a mounting seat, and the mounting seat is fixedly connected to the chip storage box.

[0014] Preferably, a filter plate is fixedly installed on the chip storage box.

[0015] Preferably, a base is fixedly installed at the bottom of the chip storage box.

[0016] The utility model has the following beneficial effects:

[0017] When welding the sensor, the staff first start the first cylinder. After the first cylinder operates, it can push the bearing shell to move vertically downward. When the bearing shell moves, it drives the welder, the inserting rod and the fixing component as a whole to move. During the movement of the inserting rods, through the sliding fit with the inserting holes, they can penetrate the inserting holes as the output end of the first cylinder extends, so that the inserting rods can apply a limiting effect on the bearing plate. When the output end of the first cylinder reaches the maximum stroke, start the two second cylinders. The output ends of the second cylinders can directly push the clamping plates to move horizontally, so that the two clamping plates can fix the sensor shell to be welded, improving the welding effect of the sensor. After the sensor shell is fixed, start the welder, so that multiple welders can weld the sensor at the same time, improving the processing efficiency of the sensor;

[0018] During the welding process, the welding slag generated can remain in the processing groove under the protection of the bearing shell. After the sensor is welded, turn off the first cylinder, the second cylinder and the welder, and remove the sensor. Then start the motor. After the output end of the motor rotates, it drives the bearing plate to rotate through the rotating shaft. After the bearing plate rotates, it can pour the welding slag stored in the processing groove into the chip storage box, accurately collecting the welding slag without the situation that the collection effect becomes worse due to welding deviation, improving the collection effect of the welding slag.

[0019] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model;

[0022] Figure 2 is Figure 1 an enlarged schematic diagram of part A in

[0023] Figure 3 It is a cross-sectional schematic diagram of the present utility model;

[0024] Figure 4 is Figure 3 an enlarged schematic diagram of part B in

[0025] In the drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Chip storage box; 2. Support frame; 3. Fixed plate; 4. Rotating shaft; 5. Motor; 501. Partition block; 502. Mounting seat; 6. Bearing plate; 601. Processing groove; 602. Insertion hole; 7. First cylinder; 8. Processing component; 801. Bearing shell; 802. Welder; 803. Insert rod; 804. Small power supply box; 901. Second cylinder; 902. Clamping plate; 10. Base; 12. Filter plate. Detailed implementation manner

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the utility model without creative efforts shall fall within the protection scope of the utility model.

[0028] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the utility model.

[0029] Please refer to Figures 1-4 As shown, the present utility model is a manufacturing device for automotive sensors, including a chip storage box 1. A support frame 2 and a fixed plate 3 are fixedly installed on the top of the chip storage box 1. A rotating shaft 4 is rotatably connected between the two fixed plates 3. One end of the rotating shaft 4 is fixedly installed with a motor 5. A bearing plate 6 is sleeved on the rotating shaft 4. The motor 5 drives the bearing plate 6 to rotate through the rotating shaft 4. A plurality of processing grooves 601 and insertion holes 602 are formed on the top of the bearing plate 6. A plurality of first cylinders 7 are fixedly installed at the bottom of the support frame 2. The output end of the first cylinder 7 is provided with a processing component 8. The processing component 8 includes a bearing shell 801, a welder 802 and an insert rod 803. The first cylinder 7 can drive the welder 802 and the insert rod 803 to move vertically through the bearing shell 801. A fixing component is arranged inside the bearing shell 801. The fixing component includes a second cylinder 901 and a clamping plate 902.

[0030] When welding the sensor is required, the staff first starts the first cylinder 7. After the first cylinder 7 operates, it can push the bearing shell 801 to move vertically downward. When the bearing shell 801 moves, it drives the welder 802, the insertion rod 803 and the fixing assembly as a whole to move. During the movement of several insertion rods 803, through the sliding fit with the jacks 602, they can penetrate the jacks 602 as the output end of the first cylinder 7 extends, so that several insertion rods 803 can apply a limiting effect on the bearing plate 6. When the output end of the first cylinder 7 is pushed to the maximum limit, two second cylinders 901 are started. The output ends of the second cylinders 901 can directly push the clamping plates 902 to move horizontally, so that the two clamping plates 902 can fix the sensor housing to be welded, improving the welding effect of the sensor. After the sensor housing is fixed, the welder 802 is started, so that multiple welders 802 can weld the sensor simultaneously, improving the processing efficiency of the sensor;

[0031] The welding slag generated during the welding process can remain in the processing groove 601 under the protection of the bearing shell 801. After the sensor welding is completed, the first cylinder 7, the second cylinder 901 and the welder 802 are turned off, and the sensor is removed. Then the motor 5 is started. After the output end of the motor 5 rotates, it drives the bearing plate 6 to rotate through the rotating shaft 4. After the bearing plate 6 rotates, it can pour the welding slag stored inside the processing groove 601 into the chip storage box 1, accurately collecting the welding slag, and there will be no situation where the collection effect becomes poor due to welding deviation, improving the collection effect of the welding slag;

[0032] The welder 802 is a prior art and will not be explained here.

[0033] In one embodiment, the bearing shell 801 is fixedly connected to the output end of the first cylinder 7, the welder 802 is fixedly connected to the inner wall of the bearing shell 801, and several insertion rods 803 are fixedly connected to the bottom of the bearing shell 801.

[0034] The bearing shell 801 can enclose the processing area in cooperation with the processing groove 601, so that the welding slag will not fall to other places, improving the collection effect of the welding slag.

[0035] In one embodiment, the processing assembly 8 further includes a small power supply box 804. The small power supply box 804 is fixedly connected to the top of the bearing shell 801 and its output end is connected to the welder 802.

[0036] The small power supply box 804 can continuously supply power to the welder 802;

[0037] The small power supply box 804 is a prior art and will not be explained here.

[0038] In one embodiment, the mounting end of the second cylinder 901 is fixedly connected to the inner wall of the bearing housing 801, and the clamping plate 902 is fixedly connected to the output end of the second cylinder 901.

[0039] When the bearing housing 801 moves, it can drive the second cylinder 901 and the clamping plate 902 to move synchronously, so that the clamping plate 902 can fix the sensor more precisely.

[0040] In one embodiment, a plurality of partition blocks 501 are fixedly installed on the top of the motor 5.

[0041] It is convenient for the staff to place the sensor housing and improves the practicability.

[0042] In one embodiment, a mounting seat 502 is fixedly installed at the mounting end of the motor 5, and the mounting seat 502 is fixedly connected to the chip storage box 1.

[0043] The mounting seat 502 can improve the stability of the motor 5 and facilitate the long-term operation of the motor 5.

[0044] In one embodiment, a filter plate 12 is fixedly installed on the chip storage box 1.

[0045] The filter plate 12 can support the sensors that accidentally fall into the chip storage box 1, which is convenient for the staff to collect the sensors.

[0046] In one embodiment, a base 10 is fixedly installed at the bottom of the chip storage box 1.

[0047] Improve the stability effect of the chip storage box 1.

[0048] Working principle:

[0049] When welding the sensor, the staff first evenly place the two sensor housings to be welded at the center positions of several processing grooves 601 to prevent the carrier plate 6 from being offset when placing the sensor housings. Then, the first cylinder 7 is started. After the first cylinder 7 operates, it can push the carrier housing 801 to move vertically downward. When the carrier housing 801 moves, it drives the welder 802, the insertion rod 803 and the fixing assembly as a whole to move. During the movement of the several insertion rods 803, through the sliding fit with the insertion holes 602, they can penetrate the insertion holes 602 as the output end of the first cylinder 7 extends, so that the several insertion rods 803 can apply a limiting effect on the carrier plate 6. When the output end of the first cylinder 7 is pushed to the maximum limit, two second cylinders 901 are started. The output ends of the second cylinders 901 can directly push the clamping plates 902 to move horizontally, so that the two clamping plates 902 can fix the sensor housings to be welded, improving the welding effect of the sensor. After the sensor housings are fixed, the welder 802 is started, so that multiple welders 802 can weld the sensor simultaneously, improving the processing efficiency of the sensor. The welding slag generated during the welding process can remain in the processing grooves 601 under the protection of the carrier housing 801. After the sensor is welded, the first cylinder 7, the second cylinders 901 and the welder 802 are turned off, and the sensor is removed. Then, the motor 5 is started. After the output end of the motor 5 rotates, it drives the carrier plate 6 to rotate through the rotating shaft 4. After the carrier plate 6 rotates, it can pour the welding slag stored inside the processing grooves 601 into the chip storage box 1, accurately collecting the welding slag without the situation that the collection effect becomes poor due to offset during welding, improving the collection effect of the welding slag.

[0050] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0051] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the utility model, so that those skilled in the technical field can well understand and utilize the utility model.

Claims

1. An automobile sensor manufacturing device, including a chip storage box (1), characterized in that: A support frame (2) and a fixing plate (3) are fixedly installed on the top of the chip storage box (1). A rotating shaft (4) is rotatably connected between the two fixing plates (3). One end of the rotating shaft (4) is fixedly installed with a motor (5). A bearing plate (6) is sleeved on the rotating shaft (4). The motor (5) drives the bearing plate (6) to rotate through the rotating shaft (4). A plurality of processing grooves (601) and jacks (602) are formed on the top of the bearing plate (6). A plurality of first cylinders (7) are fixedly installed at the bottom of the support frame (2). The output end of the first cylinder (7) is provided with a processing component (8). The processing component (8) includes a bearing shell (801), a welding machine (802) and a plug rod (803). The first cylinder (7) can drive the welding machine (802) and the plug rod (803) to move vertically through the bearing shell (801). A fixing component is arranged inside the bearing shell (801). The fixing component includes a second cylinder (901) and a clamping plate (902).

2. The manufacturing equipment for an automotive sensor according to claim 1, characterized in that: The bearing shell (801) is fixedly connected to the output end of the first cylinder (7). The welding machine (802) is fixedly connected to the inner wall of the bearing shell (801). A plurality of the plug rods (803) are fixedly connected to the bottom of the bearing shell (801).

3. The manufacturing device of an automotive sensor according to claim 2, wherein: The processing component (8) further includes a small power supply box (804). The small power supply box (804) is fixedly connected to the top of the bearing shell (801), and the output end is connected to the welding machine (802).

4. An automotive sensor manufacturing device according to claim 1, characterized in that: The installation end of the second cylinder (901) is fixedly connected to the inner wall of the bearing shell (801). The clamping plate (902) is fixedly connected to the output end of the second cylinder (901).

5. The manufacturing equipment for an automotive sensor according to claim 1, characterized in that: A plurality of partition blocks (501) are fixedly installed on the top of the motor (5).

6. The manufacturing device of an automotive sensor according to claim 1, characterized in that: The installation end of the motor (5) is fixedly installed with a mounting seat (502). The mounting seat (502) is fixedly connected to the chip storage box (1).

7. An automotive sensor manufacturing device according to claim 1, characterized in that: A filter plate (12) is fixedly installed on the chip storage box (1).

8. An automotive sensor manufacturing device according to claim 1, characterized in that: A base (10) is fixedly installed at the bottom of the chip storage box (1).

Images