Auxiliary machining device for inner conical surface of large ultrathin variable-diameter cylinder
By designing the combined structure of the sleeve and support ring, the damage and accuracy problems of large ultra-thin variable diameter conical shells during processing are solved, and efficient and stable inner conical surface processing is achieved, which improves production efficiency and quality.
Patent Information
- Application Number
- CN202421924603.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing large ultra-thin variable diameter conical shell is prone to damage during processing, and the existing machining fixtures are low in efficiency and low in quality, which cannot meet the requirements of accuracy and roughness, and have poor interchangeability.
A large ultra-thin diameter variable diameter cylinder internal conical surface auxiliary processing device is designed, including a sleeve and a plurality of removable support rings, which are connected through threaded holes and waist-shaped holes to form a stable support workpiece to prevent deformation.
The surface roughness of the workpiece is improved, the contact area is increased, labor intensity and labor costs are reduced, and production efficiency is improved.
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Figure CN223070932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining equipment, in particular to an auxiliary machining device for the inner conical surface of a large-scale ultra-thin variable-diameter cylinder body. Background Technique
[0002] Cadmium antimonide material is a new type of semiconductor material, which has the characteristics of appropriate optical band gap, low material cost, large absorption coefficient, stable chemical properties, and low crystal growth temperature. It is a promising thin-film photovoltaic material for the light absorber of solar cells and is very suitable for making new thin-film solar cells. Cadmium antimonide thin films are prepared by radio frequency magnetron sputtering method in a vacuum coating equipment, and cadmium antimonide thin films are prepared by changing conditions such as different sputtering powers, substrate temperatures, and chamber pressures.
[0003] The vacuum coating equipment chamber has a large-scale ultra-thin variable-diameter conical shell. During the processing and manufacturing process, the large-scale ultra-thin variable-diameter conical shell has extremely high processing accuracy requirements for each component structural part, and any appearance damage to the shell is not allowed during the production process. The conical shell undergoes thousands of processes from the blank to the product, and a large number of transfers, clamps, and unclamps are involved in each process, which is extremely easy to damage the conical shell. This makes the protection of the product during the process particularly important.
[0004] This type of shell is a large-scale ultra-thin variable-diameter conical structure. To ensure the machining accuracy, safety, and reliability of the inner surface and end face of the shell, a numerically controlled horizontal lathe is selected and the machining is completed with a high-precision tooling. It is necessary to first vertically install the conical shell and the turning fixture together, and then hoist the conical shell and the turning fixture as a whole onto the lathe. After the machining is completed, the conical shell and the turning fixture are removed from the lathe as a whole. The existing machining fixture process has low efficiency and poor quality, cannot fundamentally meet the requirements of contact area and roughness, and has poor interchangeability. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the defects existing in the prior art and provide an auxiliary machining device for the inner conical surface of a large-scale ultra-thin variable-diameter cylinder body.
[0006] To achieve the above purpose, the technical solution of the utility model is to design an auxiliary machining device for the inner conical surface of a large-scale ultra-thin variable-diameter cylinder body, including a sleeve, one end of the sleeve is provided with a retaining ring, and the other end of the sleeve is provided with a group of retaining blocks, and the group of retaining blocks is detachably connected to the sleeve;
[0007] A detachable first support ring is also provided inside the sleeve between the retaining ring and the retaining block. The core of the first support ring has an inner conical surface that mates with the outer conical surface of the workpiece, and the outer periphery of the first support ring is a cylindrical surface that matches the inner side surface of the sleeve; a set of first threaded holes arranged in a circular array are provided on the outer cylindrical surface of the first support ring, and a set of first waist-shaped holes penetrating the sleeve are provided on the sleeve. Screws pass through the sleeve and are connected to the first support ring, and the position of the first support ring is fixed by tightening.
[0008] A further preferred technical solution is that a detachable second support ring is also provided at one end of the sleeve close to the retaining ring. The core of the second support ring has an inner conical surface that mates with the outer conical surface of the workpiece, and the outer periphery of the second support ring is a cylindrical surface that matches the inner side surface of the sleeve; a set of second threaded holes arranged in a circular array are provided on the outer cylindrical surface of the second support ring, and a set of second waist-shaped holes penetrating the sleeve are provided on the sleeve. Screws pass through the sleeve and are connected to the second support ring, and the position of the second support ring is fixed by tightening.
[0009] A further preferred technical solution is that a detachable third support ring is also provided at one end of the sleeve close to the retaining block. The core of the third support ring has an inner conical surface that mates with the outer conical surface of the workpiece, and the outer periphery of the third support ring is a cylindrical surface that matches the inner side surface of the sleeve; a set of third threaded holes arranged in a circular array are provided on the outer cylindrical surface of the third support ring, and a set of third waist-shaped holes penetrating the sleeve are provided on the sleeve. Screws pass through the sleeve and are connected to the third support ring, and the position of the third support ring is fixed by tightening.
[0010] A further preferred technical solution is that three retaining blocks are connected to the end of the sleeve, and the three retaining blocks are mounted in a circular array on the end face of the sleeve.
[0011] The advantages and beneficial effects of the present utility model are as follows: The workpiece is stably supported by the support ring, preventing deformation during the cutting process of the inner peripheral surface of the workpiece.
[0012] The surface roughness of the machined workpiece is greatly improved, the contact area is large, the labor intensity of workers is greatly reduced, the labor cost of production enterprises is reduced, the production efficiency is greatly improved, and a lot of assembly time is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the main sectional view of the present utility model;
[0014] Figure 2 is the right view of the present utility model;
[0015] Figure 3 is the front view of the present utility model;
[0016] Figure 4 For the present utility model Figure 3 is the sectional view taken along line B-B;
[0017] Figure 5 is the axonometric view of the present utility model;
[0018] Figure 6 is the axonometric sectional view of the present utility model.
[0019] In the figure: 10, sleeve; 11, second waist-shaped hole; 12, first waist-shaped hole; 13, third waist-shaped hole; 14, threaded connection hole; 20, retaining ring; 30, retaining block; 31, connection hole; 40, workpiece; 50, second support ring; 51, second threaded hole; 60, first support ring; 61, first threaded hole; 70, third support ring; 71, third threaded hole. Specific embodiments
[0020] The following will further describe the specific embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model, and cannot be used to limit the protection scope of the present utility model.
[0021] Refer to Figures 1-6 , a large-scale ultra-thin variable-diameter cylinder inner cone surface auxiliary processing device, including a sleeve 10, one end of the sleeve 10 is provided with a retaining ring 20, the other end of the sleeve 10 is provided with a group of retaining blocks 30, the retaining ring 20 is welded to the sleeve 10, and a group of the retaining blocks 30 are detachably connected to the sleeve 10. A threaded connection hole 14 is provided on the end surface of the sleeve 10 corresponding to the retaining blocks 30; in one embodiment, three retaining blocks 30 are connected to the end of the sleeve 10, and the three retaining blocks 30 are annularly arrayed on the end surface of the sleeve 10. Specifically, each retaining block 30 is provided with three connection holes 31, and the sleeve 10 is correspondingly provided with threaded connection holes 14, and the retaining blocks 30 are detachably installed on the sleeve 10 by screws.
[0022] Inside the sleeve 10 between the retaining ring 20 and the retaining block 30, there is also a detachably connected first support ring 60. The first support ring 60 is centered inside the sleeve 10. The core of the first support ring 60 has an inner conical surface that mates with the outer conical surface of the workpiece 40. The outer periphery of the first support ring 60 is a cylindrical surface that matches the inner side surface of the sleeve 10. On the outer cylindrical surface of the first support ring 60, there is a set of first threaded holes 61 arranged in a circular array. On the sleeve 10, there is a set of first waist-shaped holes 12 that penetrate the sleeve. The first threaded holes 61 and the first waist-shaped holes 12 are in one-to-one correspondence and cooperation. The first waist-shaped holes 12 are arranged along the axial direction of the sleeve 10. In this way, the axial position of the first support ring 60 can be adjusted along the first waist-shaped holes 12 to make the inner conical surface of the first support ring 60 match the outer conical surface of the workpiece 40. Then, a screw penetrates the sleeve 10 and is connected to the first support ring 60, and the position of the first support ring 60 is fixed by tightening, and then a stable support is formed for the workpiece 40.
[0023] At one end of the sleeve 10 near the retaining ring 20, there is also a detachably connected second support ring 50. The core of the second support ring 50 has an inner conical surface that mates with the outer conical surface of the workpiece. The outer periphery of the second support ring 50 is a cylindrical surface that matches the inner side surface of the sleeve 10. On the outer cylindrical surface of the second support ring 50, there is a set of second threaded holes 51 arranged in a circular array. On the sleeve 10, there is a set of second waist-shaped holes 11 that penetrate the sleeve. The second threaded holes 51 and the second waist-shaped holes 11 are in one-to-one correspondence and cooperation. The second waist-shaped holes 11 are arranged along the axial direction of the sleeve 10. In this way, the axial position of the second support ring 50 can be adjusted along the second waist-shaped holes 11 to make the inner conical surface of the second support ring 50 match the outer conical surface of the workpiece 40. Then, a screw penetrates the sleeve 10 and is connected to the second support ring 50, and the position of the second support ring 50 is fixed by tightening, and then a stable support is formed for the workpiece 40.
[0024] Near one end of the sleeve 10 close to the stop block 30, a third support ring 70 with a detachable connection is further provided. The core of the third support ring 70 has an inner conical surface that mates with the outer conical surface of the workpiece 40, and the outer circumference of the third support ring 70 is a cylindrical surface that matches the inner side surface of the sleeve 10. A set of third threaded holes 71 arranged in an annular array are provided on the outer cylindrical surface of the third support ring 70, and a set of third waist-shaped holes 13 penetrating the sleeve are provided on the sleeve 10. The third threaded holes 71 and the third waist-shaped holes 13 are in one-to-one correspondence and cooperation. The third waist-shaped holes 13 are arranged along the axial direction of the sleeve 10, so that the axial position of the third support ring 70 can be adjusted along the third waist-shaped holes 13, so that the inner conical surface of the third support ring 70 matches the outer conical surface of the workpiece 40. Then, the third support ring 70 is connected by screws passing through the sleeve 10 and fixed in position by tightening, and then a stable support for the workpiece 40 is formed.
[0025] During use, the workpiece 40 is loaded into the sleeve 10 from one end of the stop block 30. One end of the workpiece 40 close to the retaining ring 20 abuts against the second support ring 50, so that the outer conical surface of the end of the workpiece 40 matches the inner conical surface of the second support ring 50. Then, a set of screws pass through the sleeve 10 and are connected to the second support ring 50, and the second support ring 50 is fixed in position by tightening. At this time, the stop block 30 can be installed at the end of the sleeve 10 and the stop block 30 abuts against the end face of the workpiece 40 to limit the degree of freedom of the workpiece 40. Then, the axial position of the first support ring 60 is adjusted along the first waist-shaped hole 12, so that the inner conical surface of the first support ring 60 matches the outer conical surface of the workpiece 40. Then, the first support ring 60 is connected by screws passing through the sleeve 10 and fixed in position by tightening. Then, a stable support for the workpiece is formed. Then, the axial position of the third support ring 70 is adjusted along the third waist-shaped hole 13, so that the inner conical surface of the third support ring 70 matches the outer conical surface of the workpiece 40. Then, the third support ring 70 is connected by screws passing through the sleeve 10 and fixed in position by tightening. Then, a stable support for the workpiece is formed.
[0026] The workpiece 40 is locked in the sleeve 10 by the stop block 30, and stable supports for the workpiece 40 are formed by the internal first support ring 60, second support ring 50, and third support ring 70 to prevent deformation during the cutting process of the inner circumference of the workpiece 40.
[0027] After the workpiece 40 is clamped on the sleeve 10, the workpiece 40 can be installed on the machine tool through the sleeve 10 to machine the inner conical surface of the workpiece 40, greatly improving the surface roughness, having a large contact area, greatly reducing the labor intensity of workers, reducing the labor cost of production enterprises, greatly improving the production efficiency, and saving a lot of assembly time.
[0028] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. Large ultra-thin variable-diameter cylinder inner conical surface auxiliary processing device, characterized in that It includes a sleeve. A retaining ring is provided at one end of the sleeve, and a set of retaining blocks is provided at the other end of the sleeve. The set of retaining blocks is detachably connected to the sleeve. Inside the sleeve between the retaining ring and the retaining blocks, there is also a detachably connected first support ring. The core of the first support ring has an inner conical surface that mates with the outer conical surface of the workpiece. The outer circumference of the first support ring is a cylindrical surface that matches the inner side surface of the sleeve. A set of first threaded holes arranged in a circular array is provided on the outer cylindrical surface of the first support ring. A set of first waist-shaped holes penetrating the sleeve is provided on the sleeve. The first support ring is connected to the sleeve through screws passing through the sleeve, and the position of the first support ring is fixed by tightening.
2. The large-sized ultra-thin variable-diameter cylinder inner conical surface auxiliary processing device according to claim 1, wherein Near the retaining-ring end inside the sleeve, there is also a detachably connected second support ring. The core of the second support ring has an inner conical surface that mates with the outer conical surface of the workpiece. The outer circumference of the second support ring is a cylindrical surface that matches the inner side surface of the sleeve. A set of second threaded holes arranged in a circular array is provided on the outer cylindrical surface of the second support ring. A set of second waist-shaped holes penetrating the sleeve is provided on the sleeve. The second support ring is connected to the sleeve through screws passing through the sleeve, and the position of the second support ring is fixed by tightening.
3. The large-sized ultra-thin variable-diameter cylinder inner conical surface auxiliary processing device according to claim 1, characterized in that Near the retaining-block end inside the sleeve, there is also a detachably connected third support ring. The core of the third support ring has an inner conical surface that mates with the outer conical surface of the workpiece. The outer circumference of the third support ring is a cylindrical surface that matches the inner side surface of the sleeve. A set of third threaded holes arranged in a circular array is provided on the outer cylindrical surface of the third support ring. A set of third waist-shaped holes penetrating the sleeve is provided on the sleeve. The third support ring is connected to the sleeve through screws passing through the sleeve, and the position of the third support ring is fixed by tightening.
4. The large-sized ultra-thin variable-diameter cylinder inner conical surface auxiliary processing device according to any one of claims 1-3, characterized in that, Three retaining blocks are connected to the end of the sleeve, and the three retaining blocks are installed in a circular array on the end face of the sleeve.