Railway vehicle longitudinal beam mounting and positioning auxiliary device

Through the installation and positioning auxiliary device of the rail vehicle longitudinal beam, the coordination of the clamp head and the measuring rod is used to solve the problem of difficult to ensure the installation accuracy of the longitudinal beam, and efficient and accurate longitudinal beam positioning is achieved, which improves the installation efficiency and accuracy.

CN223071260UActive Publication Date: 2025-07-08HEFEI CRRC ROLLING CO LTD
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Patent Information

Application Number
CN202422240444.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-08
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, during the installation process of rail vehicle longitudinal beams, installation accuracy is difficult to ensure, tape measure measurement is inconvenient and accuracy is low, resulting in low installation efficiency and difficult to improve accuracy.

Method used

The track vehicle longitudinal beam installation positioning auxiliary device is adopted, including a connecting rod, a clamp head and a measuring rod. A card slot is installed on the clamp head for clamping the longitudinal beam. There is an indicator scale and digital display dial on the measuring rod. Through the coordination of the clamp slot and the measuring rod, the opening size and adjustment position of the longitudinal beam are directly determined to ensure synchronous movement and centering position.

Benefits of technology

The longitudinal beam installation process is simplified, the installation efficiency is improved, the reading error is reduced, the positioning accuracy is ensured, and the installation accuracy requirements are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway vehicle assembly, and discloses a railway vehicle longitudinal beam installing and positioning auxiliary device which comprises a connecting rod, a measuring rod and a clamping head. A clamping groove used for being matched with a longitudinal beam is formed in the clamping head. During use, the clamping grooves of the two clamping heads are clamped on the clamping jaws below the two longitudinal beams, so that the opening size between the two longitudinal beams can be directly determined, the measurement positioning process is omitted, and then the measurement rod extends towards the two sides until the outer end of the measurement rod abuts against C-shaped grooves of a vehicle body on the two sides. At the moment, the readings on the measuring rods can be read to obtain stroke data of the measuring rods on the two sides respectively, the distance, needing to be adjusted left and right, of the longitudinal beams on the two sides is determined by calculating the stroke average value, the positions of the two longitudinal beams can also be directly moved, and the outer ends of the measuring rods abut against C-shaped grooves of the vehicle bodies on the two sides all the time in the process; therefore, the centering positioning of the longitudinal beam is directly completed. Therefore, the longitudinal beam mounting efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail vehicle assembly, in particular to a rail vehicle longitudinal beam installation and positioning auxiliary device. Background Art

[0002] The upper longitudinal beam of the subway vehicle is an important part of the vehicle interior frame, which plays a role in supporting and fixing the roof interior. First, the longitudinal beam is fixed on the C-shaped groove located above the roof and below the hanging wall. The roof interior components such as the side roof panels, lamps and diffusers are fastened to the roof frame through the longitudinal beam. In order to ensure the accuracy of the subsequent roof component equipment, the size of the longitudinal beam installation needs to be strictly controlled. According to the technical requirements for the installation of rail vehicle longitudinal beams, on the one hand, it is necessary to ensure that the longitudinal beam opening is 1409mm, and on the other hand, it is also necessary to ensure that the longitudinal beams on both sides are centered relative to the side walls of the vehicle body. This requires that the installation accuracy of the longitudinal beams be fully guaranteed during the installation process.

[0003] The existing installation and positioning method of the longitudinal beam is to use a tape measure to measure the gap between the longitudinal beams on both sides and the side wall of the vehicle body after the longitudinal beams are pre-installed on the hanging arm, and then calculate the distance that needs to be adjusted left and right. However, due to the high position of the longitudinal beam, it is inconvenient to use a tape measure to measure, and it is not easy to measure the gap between the longitudinal beam and the side wall; the tape measure has low measurement accuracy and the measurement results are not easy to read. In addition, since the longitudinal beam edge and the C-shaped groove of the side wall are not in the same plane, the tape measure reading is not accurate enough, and manual reading will also bring more errors. This makes the installation process of the longitudinal beam not only inefficient, but also difficult to ensure a high level of installation accuracy. Utility Model Content

[0004] The technical problem solved by the utility model is: how to ensure the installation accuracy of the longitudinal beam during the installation and positioning process of the longitudinal beam.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A rail vehicle longitudinal beam installation positioning auxiliary device, comprising:

[0007] Connecting rod;

[0008] A clamping head, which is arranged at both ends of the connecting rod and fixedly connected to the connecting rod, and a clamping groove is arranged on the clamping head, and the size of the clamping groove is consistent with the size of the longitudinal beam;

[0009] A measuring rod is slidably arranged at the two end positions of the connecting rod and can move linearly along the length direction of the connecting rod. An indicating scale is arranged on the measuring rod.

[0010] In one solution of the utility model: the connecting rod is a telescopic rod.

[0011] In one embodiment of the present utility model: The connecting rod is of a hollow structure, and the measuring rod is slidably disposed inside the connecting rod.

[0012] In one embodiment of the present utility model: A positioning head is fixedly disposed at one end of the measuring rod away from the connecting rod.

[0013] In one embodiment of the present utility model: A digital display dial for displaying the moving distance of the measuring rod is provided on the connecting rod.

[0014] In one embodiment of the present utility model: The chuck includes a main body, and a first chuck block and a second chuck block are fixedly disposed on the main body. The first chuck block and the second chuck block are oppositely arranged and cooperate with the main body to enclose a clamping groove.

[0015] In one embodiment of the present utility model: The height dimension of the first chuck block is greater than that of the second chuck block, and the first chuck block is on the outside.

[0016] In one embodiment of the present utility model: A clamping plate is disposed in the clamping groove, and a locking structure is connected to the clamping plate. The locking structure is used to drive the clamping plate to abut against the longitudinal beam during use.

[0017] In one embodiment of the present utility model: The locking structure includes a connecting rod, the connecting rod slidably penetrates through the first chuck block and / or the second chuck block, and an elastic member is disposed on the connecting rod.

[0018] In one embodiment of the present utility model: Two connecting rods are provided and arranged in parallel. One ends of the two connecting rods away from the clamping plate are fixedly connected to a pull rod.

[0019] The beneficial effects of the present utility model:

[0020] To solve the problem that it is difficult to ensure the installation accuracy of the longitudinal beam during the existing installation and positioning process of the longitudinal beam, the present application provides an auxiliary device for installing and positioning the longitudinal beam of a rail vehicle, which includes a connecting rod, a measuring rod, and a chuck. A clamping groove for cooperating with the longitudinal beam is arranged on the chuck. During use, the clamping grooves of the two chucks are clamped on the claws under the two longitudinal beams, so that the opening dimension between the two longitudinal beams can be directly determined, the measurement and positioning process can be omitted, and it is ensured that the two longitudinal beams always move synchronously during the subsequent adjustment process, and finally the opening dimension meets the requirements. After adjusting the opening dimension of the longitudinal beam, extend the measuring rod to both sides until the outer ends of the measuring rod abut against the C-shaped grooves of the vehicle body on both sides. At this time, the reading on the measuring rod can be read to obtain the travel data of the measuring rods on both sides respectively. By calculating the average travel, the distance that the two longitudinal beams need to be adjusted left and right can be determined, or the positions of the two longitudinal beams can be directly moved. During this process, the outer ends of the measuring rod are always kept in contact with the C-shaped grooves of the vehicle body on both sides until the readings of the measuring rods on both sides are the same, so that the centering positioning of the longitudinal beam is directly completed. By adopting the auxiliary device for installing and positioning the longitudinal beam of the rail vehicle of the present application, the measurement and positioning process in the process of determining the opening dimension can be omitted, the process of centering the two longitudinal beams can be simplified, and thus the installation efficiency of the longitudinal beam can be greatly improved. At the same time, the reading error can be reduced, and the positioning accuracy can be fully guaranteed.

[0021] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:

[0023] Figure 1 is a schematic structural diagram of the longitudinal beam pre-installed on the hanging arm;

[0024] Figure 2 is a schematic structural diagram of an embodiment of the present utility model;

[0025] Figure 3 is a schematic structural diagram of another embodiment of the present utility model;

[0026] Figure 4 is a schematic structural diagram of the chuck of the present utility model.

[0027] The reference numerals in the drawings are: 1, connecting rod; 2, chuck; 3, clamping groove; 4, measuring rod; 5, positioning head; 6, digital display dial; 7, connecting rod; 8, clamping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] In the description of the present invention, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0030] In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If the first and second are described only for the purpose of distinguishing technical features, they should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0031] The upper longitudinal beam of a subway vehicle is an important part of the interior installation skeleton of the vehicle, playing a role in supporting and fixing the interior installation of the roof. First, the longitudinal beam is fixed on the C-shaped groove located above the roof and below the hanging wall. Components such as side roof panels, lamps, and diffusers in the roof interior are fastened to the roof skeleton through the longitudinal beam. To ensure the accuracy of subsequent roof component installation, the installation dimensions of the longitudinal beam need to be strictly controlled. According to the technical requirements for the installation of the longitudinal beam of a rail vehicle, on the one hand, the opening between the longitudinal beams should be 1409 mm, and on the other hand, the two longitudinal beams should be centered relative to the side wall of the vehicle body. This requires fully ensuring the installation accuracy of the longitudinal beam during the installation process.

[0032] When installing the longitudinal beam, it is necessary to control the gap from both sides and also ensure the opening dimension between the two longitudinal beams. The existing installation and positioning method of the longitudinal beam is after the longitudinal beam is pre-installed on the hanging arm (such as Figure 1), first adjust the longitudinal beam opening, then adjust the gap on both sides. The process of adjusting the gap on both sides is to use a tape measure to measure the gap between the longitudinal beams on both sides and the side wall of the vehicle body, and then calculate the distance that needs to be adjusted left and right. However, due to the high position of the longitudinal beam, it is inconvenient to use a tape measure to measure, and it is not easy to measure the gap between the longitudinal beam and the side wall; at the same time, the measurement accuracy of the tape measure is low and the measurement result is not easy to read. In addition, since the longitudinal beam edge and the C-shaped groove of the side wall are not in the same plane, the tape measure reading is not accurate enough, and manual reading will also bring more errors. This makes the installation process of the longitudinal beam not only inefficient, but also difficult to ensure the installation accuracy at a high level.

[0033] See also Figures 2 - 4 The utility model is a rail vehicle longitudinal beam installation positioning auxiliary device, comprising a connecting rod 1, a clamp 2 and a measuring rod 4; the connecting rod 1 is used as a connecting structure between two clamps 2, and it can be a hollow square tube structure or a hollow tube structure of other shapes. Further, the connecting rod 1 can be set as a telescopic rod. So that the distance between the two clamps 2 can be adjusted.

[0034] See also Figures 2 - 4 In one embodiment of the utility model, the clamping head 2 is arranged at both ends of the connecting rod 1 and is fixedly connected to the connecting rod 1, and a clamping slot 3 is arranged on the clamping head 2, and the size of the clamping slot 3 is consistent with the size of the longitudinal beam; so that the clamping head 2 can be set on the longitudinal beam structure through the clamping slot 3 when in use. The clamping head 2 may include a main body, and a clamping block 1 and a clamping block 2 are fixedly arranged on the main body, and the clamping block 1 and the clamping block 2 are arranged opposite to each other and cooperate with the main body to enclose the clamping slot 3. Specifically, the clamping block 1 and the clamping block 2 can be respectively and integrally arranged at the two ends of the main body. Furthermore, the height dimension of the clamping block 1 is greater than the height dimension of the clamping block 2, and the clamping block 1 is on the outside. In this way, it is more convenient to clamp upward on the longitudinal beam.

[0035] See also Figures 2 - 4, in one embodiment of the present utility model, the measuring rod 4 is respectively slidably disposed at both ends of the connecting rod 1 and can linearly move along the length direction of the connecting rod 1. When the connecting rod 1 is of a hollow structure, the measuring rod 4 can be slidably disposed inside the measuring rod 4. Or other sliding connection methods can be adopted, such as a slide rail and slider structure. An indicating scale is provided on the measuring rod 4. Thus, when the measuring rod 4 extends out of the connecting rod 1, the position data or displacement data of the measuring rod 4 can be obtained through the scale. Further, a digital display dial 6 for displaying the moving distance of the measuring rod 4 can be provided on the connecting rod 1, and the display dial cooperates with the measuring rod 4 to form a structure similar to an existing digital display vernier caliper. The displacement amount of the measuring rod 4 is directly displayed through the digital display dial 6, avoiding errors caused by manual reading. A positioning head 5 can be fixedly provided at one end of the measuring rod 4 away from the connecting rod 1. The positioning head 5 can be integrally provided on the side surface of the measuring rod 4. By providing the positioning head 5, the measuring rod 4 can better contact the corresponding position of the vehicle body side wall when it extends out.

[0036] Please refer to Figures 2 - 4 , in one embodiment of the present utility model, a clamping plate 8 can be provided in the clamping groove 3. One clamping plate 8 can be provided, which is disposed close to one of the clamping blocks, or two clamping plates 8 can be provided, corresponding to the two clamping blocks respectively. A locking structure is connected to the clamping plate 8, and the locking structure is used to drive the clamping plate 8 to abut against the longitudinal beam during use. Thus, it is more convenient to clamp the chuck 2 on the longitudinal beam during use. The locking structure can be a bolt structure, a screw structure or a spring structure, etc. As an example, the locking structure includes a connecting rod 7, and the connecting rod 7 slidably penetrates through the first clamping block and / or the second clamping block. When one clamping plate 8 is provided, the connecting rod 7 is disposed at the first clamping block or the second clamping block. When two clamping plates 8 are provided, one connecting rod 7 corresponds to each of the two clamping plates 8 and respectively slidably penetrates through the first clamping block and the second clamping block. An elastic member is provided on the connecting rod 1. The elastic member is used to provide an elastic force so that the clamping plate 8 abuts against the longitudinal beam during use. The elastic member can be a tension spring sleeved on the connecting rod 7. Further, two connecting rods 7 are provided and arranged in parallel, and one end of the two connecting rods 7 away from the clamping plate 8 is fixedly connected to a pull rod. Providing two parallel connecting rods 7 can ensure the stability of the clamping plate 8 during use. The position of the clamping plate 8 can be adjusted during use by pulling the two connecting rods 7 through the pull rod.

[0037] Working principle of the present utility model: To solve the problem that it is difficult to ensure the installation accuracy of longitudinal beams during the installation and positioning of existing longitudinal beams, the present application provides an auxiliary device for installing and positioning longitudinal beams of rail vehicles, including a connecting rod 1, a measuring rod 4, and a chuck 2. A clamping groove 3 for cooperating with the longitudinal beam is provided on the chuck 2. During use, the clamping grooves 3 of the two chucks 2 are clamped on the claws under the two longitudinal beams, so that the opening dimension between the two longitudinal beams can be directly determined, eliminating the measurement and positioning process, and ensuring that the two longitudinal beams always move synchronously during subsequent adjustment, ultimately ensuring that the opening dimension meets the requirements. After adjusting the opening dimension of the longitudinal beams, extend the measuring rod 4 to both sides until the outer ends of the measuring rod 4 abut against the C-shaped grooves of the two side car bodies. At this time, the readings on the measuring rod 4 can be read to obtain the travel data of the measuring rods 4 on both sides respectively. By calculating the average travel, the distance that the two longitudinal beams need to be adjusted left and right can be determined, or the positions of the two longitudinal beams can be directly moved. During this process, the outer ends of the measuring rod 4 are always kept in contact with the C-shaped grooves of the two side car bodies until the readings of the measuring rods 4 on both sides are the same, thus directly completing the centering positioning of the longitudinal beams. The outer ends of the measuring rod 4 abutting against the C-shaped grooves of the two side car bodies can be realized through elastic members or telescopic structures. For example, a compression spring with a spring force directed towards the outer end is provided at the inner end of the measuring rod 4 so that the outer ends of the measuring rod 4 abut against the C-shaped grooves of the two side car bodies. By adopting the auxiliary device for installing and positioning longitudinal beams of rail vehicles of the present application, the measurement and positioning process in the determination of the opening dimension can be omitted, the centering positioning process of the two longitudinal beams can be simplified, thereby greatly improving the installation efficiency of the longitudinal beams. At the same time, reading errors can be reduced, and the positioning accuracy can be fully guaranteed.

[0038] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the present utility model application should still fall within the scope covered by the claims of the present utility model.

Claims

1. An auxiliary device for longitudinal beam installation and positioning of a rail vehicle, characterized in that Comprising: Connecting rod (1); Chuck (2), the chuck (2) is arranged at both ends of the connecting rod (1) and fixedly connected to the connecting rod (1), a clamping groove (3) is arranged on the chuck (2), and the size of the clamping groove (3) is the same as the size of the longitudinal beam; Measuring rod (4), the measuring rod (4) is respectively slidably arranged at both ends of the connecting rod (1) and can move linearly along the length direction of the connecting rod (1), and an indicating scale is arranged on the measuring rod (4).

2. The longitudinal beam mounting and positioning auxiliary device for a rail vehicle according to claim 1, wherein The connecting rod (1) is a telescopic rod.

3. The longitudinal beam mounting and positioning auxiliary device for a rail vehicle according to claim 2, characterized in that, The connecting rod (1) is of a hollow structure, and the measuring rod (4) is slidably arranged inside the measuring rod (4).

4. The positioning and auxiliary installation device for the longitudinal beam of a rail vehicle according to claim 3, characterized in that A positioning head (5) is fixedly arranged at one end of the measuring rod (4) away from the connecting rod (1).

5. The longitudinal beam mounting and positioning auxiliary device for a rail vehicle according to claim 4, characterized in that, A digital display dial (6) for displaying the moving distance of the measuring rod (4) is arranged on the connecting rod (1).

6. The longitudinal beam mounting and positioning auxiliary device for a rail vehicle according to claim 5, characterized in that The chuck (2) includes a main body, a first clamping block and a second clamping block are fixedly arranged on the main body, the first clamping block and the second clamping block are arranged oppositely and cooperate with the main body to enclose a clamping groove (3).

7. An auxiliary device for installing and positioning a longitudinal beam of a rail vehicle according to claim 6, characterized in that The height dimension of the first clamping block is greater than the height dimension of the second clamping block, and the first clamping block is on the outside.

8. The positioning and auxiliary installation device for the longitudinal beam of a rail vehicle according to claim 7, characterized in that, A clamping plate (8) is arranged in the clamping groove (3), and a locking structure is connected to the clamping plate (8), and the locking structure is used to drive the clamping plate (8) to abut against the longitudinal beam during use.

9. The positioning and auxiliary installation device for the longitudinal beam of a rail vehicle according to claim 8, characterized in that, The locking structure includes a connecting rod (7), the connecting rod (7) slidably penetrates through the first clamping block and / or the second clamping block, and an elastic member is arranged on the connecting rod (7).

10. An auxiliary device for installing and positioning a longitudinal beam of a rail vehicle according to claim 9, characterized in that, Two connecting rods (7) are arranged in parallel, and one end of the two connecting rods (7) away from the clamping plate (8) is fixedly connected to a pull rod.