Height-adjustable sample table of automatic inclusion analyzer

By designing an adjustable height-adjustable inclusion analyzer sample table, the problem of unadjustable height of the sample table is solved, and multiple samples are simultaneously detected, improving detection efficiency and accuracy.

CN223071340UActive Publication Date: 2025-07-08HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421703830.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-08
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing inclusion automatic analyzer sample table cannot flexibly adjust the height, resulting in inefficient testing and inability to process samples of different heights at the same time, affecting the accuracy and efficiency of detection.

Method used

A sample table with adjustable height is designed. Through the height adjustment device and clamping device, the height adjustment of the sample table is realized, and the top surface level of the sample is ensured through the clamping device to adapt to sample detection of different heights.

Benefits of technology

The simultaneous detection of multiple samples is achieved, which improves detection efficiency and accuracy, ensures that the inclusions in the detection field of view are accurately identified and analyzed, and improves the reliability of the analysis results.

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Abstract

The utility model provides a height-adjustable impurity automatic analyzer sample table, which comprises a sample table body, a clamping device and a height adjusting device, the height adjusting device is arranged on the sample table body, a bearing table is arranged on the height adjusting device, the clamping device is arranged on the bearing table, the clamping device is used for clamping a detection sample, and the height adjusting device is used for adjusting the height of the sample table. The height adjusting device comprises an adjusting rod and an adjusting hole, the adjusting hole is formed in the top of the sample table body, the adjusting rod is movably connected into the adjusting hole, the bearing table is fixedly connected with the top end of the adjusting rod, the clamping device comprises supports, adjustable clamping plates and abutting pieces which are symmetrically installed, the supports are installed on the bearing table, grooves are formed in the tops of the two sides of each support, and the adjustable clamping plates are arranged in the grooves. The adjustable clamping plate is movably installed in the groove, the abutting piece is installed in the center of the interior of the support and located below the adjustable clamping plate, and the abutting piece and the adjustable clamping plate are matched to clamp and fix the detection samples, so that the multiple detection samples at different heights can be conveniently detected at the same time, and the detection samples are clamped and adjusted to the same height.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic analyzers for steel inclusions, and particularly relates to a sample stage of an automatic analyzer for inclusions with adjustable height. Background Art

[0002] An automatic analyzer for steel inclusions can automatically and quickly identify, analyze, and classify and count inclusions in steel, including the morphology, size, composition, and classification of inclusions, the distribution of inclusions, the composition and content information of different types of inclusions, reflect the composition distribution of all inclusions in a custom ternary distribution map, reposition specific inclusions, and perform compositional surface distribution scanning.

[0003] Currently, for the sample stage of the automatic analyzer for inclusions, in order to obtain accurate data, it is required that the heights of the samples to be tested are roughly the same. However, in practice, there are often situations where the heights of the samples to be tested vary greatly. Samples with large height differences need to be tested in batches. When using the automatic analyzer for inclusions to test samples each time, it is necessary to evacuate the air, and when changing samples after the test, it is necessary to release the vacuum, which wastes time, limits the test efficiency, and increases the experimental cost. Generally, when testing samples with different heights, it is impossible to test multiple samples simultaneously and adjust the height flexibly. Designing a sample stage of an automatic analyzer for inclusions with adjustable height is very necessary for its test accuracy and test efficiency. Moreover, when detecting inclusions, it is very important to keep the detection surface of the detection sample horizontal to ensure that the focus does not deviate significantly from the normal position, so that the inclusions in the detected field of view can be accurately identified and analyzed, thereby ensuring the reliability of the analysis results.

[0004] The purpose of the utility model is to provide a sample stage of an automatic analyzer for inclusions with adjustable height to solve the problems mentioned in the above background art. Content of the Utility Model

[0005] To achieve the above purpose, the utility model provides a sample stage of an automatic analyzer for inclusions with adjustable height, which includes a sample stage body, a clamping device, and a height adjusting device. The height adjusting device is arranged on the sample stage body, a receiving table is arranged on the height adjusting device, and the clamping device is installed on the receiving table. The clamping device is used to clamp the detection sample;

[0006] The height adjusting device includes an adjusting rod and an adjusting hole. The adjusting hole is arranged at the top of the sample stage body, the adjusting rod is movably connected in the adjusting hole, and the receiving table is fixedly connected to the top end of the adjusting rod;

[0007] The clamping device includes symmetrically installed supports, adjustable clamping plates, and a pressing member. The supports are installed on the receiving table. Grooves are formed at the tops of both sides of the supports. The adjustable clamping plates are movably installed in the grooves. The pressing member is installed at the center inside the supports and is located below the adjustable clamping plates. The pressing member cooperates with the adjustable clamping plates to clamp and fix the test sample. A hollow structure is provided on the receiving table and is arranged below the pressing member.

[0008] As a further improvement of the present utility model, the number of the adjusting holes is at least four. The four adjusting holes are evenly distributed along the center of the sample table body. The four adjusting holes are all connected to the adjusting rod through threads.

[0009] As a further improvement of the present utility model, the adjustable clamping plate includes a movable rod, two clamping plates, and an adjuster. The movable rod is movably installed in the groove. The two clamping plates are movably installed between the symmetrically arranged movable rods. The movable rod is movably connected to the adjuster. The adjuster is installed on the support. The adjuster is used to control the up and down movement of the movable rod.

[0010] As a further improvement of the present utility model, the adjuster includes an adjusting gear and an adjusting handle. A number of tooth grooves are evenly distributed on one side of the movable rod. The tooth grooves are meshed with the adjusting gear. One end of the adjusting handle penetrates through the outer wall of the support and extends into the groove to be fixedly connected to the adjusting gear. A locking member is provided on the outer wall of the support for positioning and locking the adjusting handle.

[0011] As a further improvement of the present utility model, the locking member includes a ratchet wheel and a ratchet pawl. The ratchet wheel is fixedly connected to the adjusting handle. The ratchet pawl is movably installed on the outer wall of the support. A limiting spring is connected to the bottom of the ratchet pawl. The ratchet pawl is meshed with the gear teeth.

[0012] As a further improvement of the present utility model, limiting blocks and mounting blocks are respectively connected to the tops of the symmetrically arranged movable rods. Rotating shafts are symmetrically provided on the mounting blocks. One ends of the two clamping plates are respectively rotatably connected to the symmetrically arranged rotating shafts. A clamping groove for cooperating with the clamping plate to clamp is provided on the limiting block. A locking knob is provided above the clamping groove corresponding to the limiting plate. The locking knob is used to lock and fix the clamping plate.

[0013] As a further improvement of the present utility model, the pressing member includes a plurality of control rods and a compression spring. The tops of the plurality of control rods all penetrate through the bottom of the support and are connected to the compression spring. One end of the compression spring far away from the control spring is fixedly connected to a flexible pad. The control rod is rotationally connected to the support through threads.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The height adjustment device provided by the present utility model enables the top surfaces of detection samples at different heights to be kept on the same horizontal plane by rotating the adjustment rod. Then, a clamping device is provided. By placing the detection sample on the support, the height of the clamping plate on the support is adjusted according to the height of the sample. When the adjustment exceeds the top surface of the detection sample, the bottom surface of the clamping plate is flush with the top surface of the detection sample at this time. The top surface of the detection sample is tightened by rotating the clamping plate around the axis and clamping it with the card slot on the other limiting block. Further, when the detection sample is irregular, the detection sample can be adjusted by rotating the multiple control rods in the tightening member, so that the compression spring thereon drives the flexible pad to move towards the bottom of the detection sample until the top surface of the detection sample fits flush with the bottom surface of the clamping plate. Description of the Drawings

[0016] Figure 1 is the front view of the present utility model;

[0017] Figure 2 is the first perspective schematic diagram of the connection plane of the clamping device and the receiving table of the present utility model;

[0018] Figure 3 is the second perspective schematic diagram of the connection plane of the clamping device and the receiving table of the present utility model;

[0019] Figure 4 is the first perspective three-dimensional schematic diagram of the connection of the clamping device and the receiving table of the present utility model;

[0020] Figure 5 is the second perspective three-dimensional schematic diagram of the connection of the clamping device and the receiving table of the present utility model;

[0021] Figure 6 is the A-A cross-sectional view of the present utility model;

[0022] Figure 7 is the B-B cross-sectional view of the present utility model;

[0023] Figure 8 is the top view of the present utility model.

[0024] In the figure: 1. Sample table body;

[0025] 2. Height adjustment device; 201. Adjustment rod; 202. Adjustment hole;

[0026] 3. Receiving table;

[0027] 4. Clamping device; 401. Support; 402. Movable rod; 403. Clamping plate; 404. Groove; 405. Adjusting gear; 406. Tooth groove; 407. Adjusting handle; 408. Limit block; 409. Mounting block; 410. Rotating shaft; 411. Card slot; 413. Locking knob;

[0028] 5. Locking member; 501. Ratchet wheel; 502. Pawl; 503. Limit spring;

[0029] 6. Tightening member; 601. Control rod; 602. Compression spring; 603. Flexible pad. Detailed implementation manners

[0030] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0032] The following further describes the present utility model in detail with reference to the drawings.

[0033] Please refer to Figure 1-8 , the present utility model provides an adjustable-height automatic analyzer sample stage for inclusions, including a sample stage body 1, a clamping device 4, and a height adjustment device 2. The height adjustment device 2 is provided on the sample stage body 1. A receiving stage 3 is provided on the height adjustment device 2. The clamping device 4 is installed on the receiving stage 3. The clamping device 4 is used to clamp the test sample;

[0034] The height adjustment device 2 includes an adjustment rod 201 and an adjustment hole 202. The adjustment hole 202 is provided at the top of the sample stage body 1. The adjustment rod 201 is movably connected in the adjustment hole 202. The receiving stage 3 is fixedly connected to the top end of the adjustment rod 201;

[0035] The clamping device 4 includes symmetrically installed supports 401, adjustable clamping plates, and a pressing member 6. The supports 401 are installed on the receiving table 3. Grooves 404 are formed at the tops of both sides of the supports 401. The adjustable clamping plates are movably installed in the grooves 404. The pressing member 6 is installed at the inner center of the supports 401 and below the adjustable clamping plates. The pressing member 6 cooperates with the adjustable clamping plates to clamp and fix the test sample. The receiving table 3 is provided with a hollow structure, and the hollow structure is arranged below the pressing member 6.

[0036] The number of the adjustment holes 202 is at least four. The four adjustment holes 202 are evenly distributed along the center of the sample table body 1. The four adjustment holes 202 are all connected to the adjustment rod 201 through threads.

[0037] The tops of the symmetrically arranged movable rods 402 are respectively connected with a limit block 408 and a mounting block 409. Symmetrically arranged rotating shafts 410 are provided on the mounting block 409. One ends of the two clamping plates 403 are respectively rotatably connected to the symmetrically arranged rotating shafts 410. A clamping groove 411 for cooperating with the clamping plate 403 to clamp is provided on the limit block 408. A locking knob 413 is provided above the clamping groove 411 on the limit plate. The locking knob 413 is used to lock and fix the clamping plate 403.

[0038] The pressing member 6 includes a plurality of control rods 601 and compression springs 602. The tops of the plurality of control rods 601 all penetrate through the bottom of the support 401 and are connected with the compression springs 602. One end of the compression spring 602 away from the control spring is fixedly connected with a flexible pad 603. The control rod 601 is rotationally connected to the support 401 through threads.

[0039] In use, by rotating the four adjusting rods 201, the top surfaces of the test samples at different heights are kept on the same horizontal plane. Then, with the clamping device 4 provided, the test sample is placed on the support 401, and then the height of the adjustable clamping plate on the support 401 is adjusted according to the height of the sample. When the adjustment exceeds the top surface of the test sample, the bottom surface of the adjustable clamping plate is flush with the top surface of the test sample at this time. The clamping plate 403 is rotated around the axis to be clamped with the clamping groove 411 on the other limiting block 408, and then the clamping block is locked and fixed by the locking nut on the limiting block 408 to tightly press both sides of the top surface of the test sample. Further, when the test sample is irregular, the test sample can be adjusted by rotating the multiple control rods 601 in the pressing member 6, so that the compression spring 602 thereon drives the flexible pad 603 to move towards the bottom of the test sample until the top surface of the test sample fits and is flush with the bottom surface of the clamping plate 403. In this embodiment, there are at least four receiving platforms 3 for placing the test samples, and multiple test samples at different heights can be adjusted and then detected simultaneously, thereby improving the detection efficiency.

[0040] Embodiment 2:

[0041] Please refer to Figure 4-7 , the adjustable clamping plate includes a movable rod 402, two clamping plates 403, and a regulator. The movable rod 402 is movably installed in the groove 404, and the two clamping plates 403 are movably installed between the symmetric movable rods 402. The movable rod 402 is movably connected to the regulator, and the regulator is installed on the support 401. The regulator is used to control the up and down movement of the movable rod 402.

[0042] The regulator includes an adjusting gear 405 and an adjusting handle 407. A number of tooth grooves 406 are evenly distributed on one side of the movable rod 402. The tooth grooves 406 are meshed with the adjusting gear 405. One end of the adjusting handle 407 penetrates through the outer wall of the support 401 and extends into the groove 404 to be fixedly connected to the adjusting gear 405. A locking member 5 for positioning and locking the adjusting handle 407 is provided on the outer wall of the support 401.

[0043] The locking member 5 includes a ratchet wheel 501 and a pawl 502. The ratchet wheel 501 is fixedly connected to the adjusting handle 407. The pawl 502 is movably installed on the outer wall of the support 401. The bottom of the pawl 502 is connected with a limiting spring 503. The pawl 502 is meshed with the teeth of the gear wheel.

[0044] In use, by rotating the adjustment handle 407, the adjustment gear 405 connected to the adjustment handle 407 drives the movable rod 402 to move upward to adjust according to the height of the test sample. When the adjustment handle 407 rotates, the ratchet 501 on the adjustment handle 407 rotates accordingly. At this time, the pawl 502 on the outer wall of the support 401 limits the one-way rotation of the ratchet 501 to prevent the gear from rotating back and affecting the adjusted height.

[0045] The above description of the present invention with reference to the accompanying drawings is exemplary. Obviously, the specific implementation of the present invention is not limited by the above methods. As long as such non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An automatic analyzer sample stage for inclusions with adjustable height, characterized in that: It includes a sample stage body (1), a clamping device (4), and a height adjustment device (2). The height adjustment device (2) is arranged on the sample stage body (1). A receiving stage (3) is provided on the height adjustment device (2). The clamping device (4) is installed on the receiving stage (3), and the clamping device (4) is used to clamp the test sample. The height adjustment device (2) includes an adjustment rod (201) and an adjustment hole (202). The adjustment hole (202) is arranged at the top of the sample stage body (1). The adjustment rod (201) is movably connected in the adjustment hole (202). The receiving stage (3) is fixedly connected to the top end of the adjustment rod (201). The clamping device (4) includes symmetrically installed supports (401), adjustable clamping plates, and a pressing member (6). The supports (401) are installed on the receiving stage (3). Grooves (404) are formed at the top of both sides of the supports (401). The adjustable clamping plates are movably installed in the grooves (404). The pressing member (6) is installed at the inner center of the support (401) and is located below the adjustable clamping plates. The pressing member (6) cooperates with the adjustable clamping plates to clamp and fix the test sample. A hollow structure is provided on the receiving stage (3), and the hollow structure is arranged below the pressing member (6).

2. The sample stage of an inclusion automatic analyzer with adjustable height according to claim 1, characterized in that: The number of the adjustment holes (202) is at least four. The four adjustment holes (202) are evenly distributed along the center of the sample stage body (1). The four adjustment holes (202) are all connected to the adjustment rod (201) through threads.

3. An automatic inclusions analyzer sample stage with adjustable height according to claim 1, characterized in that: The adjustable clamping plate includes a movable rod (402), two clamping plates (403), and an adjuster. The movable rod (402) is movably installed in the groove (404). The two clamping plates (403) are movably installed between the symmetric movable rods (402). The movable rod (402) is movably connected to the adjuster. The adjuster is installed on the support (401), and the adjuster is used to control the up and down movement of the movable rod (402).

4. The sample stage of an inclusion automatic analyzer with adjustable height according to claim 3, characterized in that: The adjuster includes an adjustment gear (405) and an adjustment handle (407). A plurality of tooth grooves (406) are evenly distributed on one side of the movable rod (402). The tooth grooves (406) are meshed with the adjustment gear (405). One end of the adjustment handle (407) penetrates through the outer wall of the support (401) and extends into the groove (404) to be fixedly connected to the adjustment gear (405). A locking member (5) for positioning and locking the adjustment handle (407) is provided on the outer wall of the support (401).

5. The sample stage of an inclusion automatic analyzer with adjustable height according to claim 4, characterized in that: The locking member (5) includes a ratchet (501) and a pawl (502). The ratchet (501) is fixedly connected to the adjustment handle (407). The pawl (502) is movably installed on the outer wall of the support (401). A limit spring (503) is connected to the bottom of the pawl (502). The pawl (502) is meshed with the teeth of the gear.

6. The sample stage of an inclusion automatic analyzer with adjustable height according to claim 3, characterized in that: At the top of the symmetrically arranged movable rod (402), a limit block (408) and a mounting block (409) are respectively connected. On the mounting block (409), rotating shafts (410) are symmetrically arranged. One end of each of the two clamping plates (403) is rotatably connected to the symmetrically arranged rotating shafts (410). A clamping groove (411) for cooperating with the clamping plate (403) to clamp is provided on the limit block (408). Above the clamping groove (411) on the limit plate, a locking knob (413) is provided, and the locking knob (413) is used to lock and fix the clamping plate (403).

7. An automatic inclusions analyzer sample stage with adjustable height according to claim 1, characterized in that: The pressing member (6) includes a plurality of control rods (601) and compression springs (602). The tops of the plurality of control rods (601) all penetrate through the bottom of the support (401) and are connected to the compression springs (602). One end of the compression spring (602) away from the control spring is fixedly connected to a flexible pad (603). The control rods (601) are rotationally connected to the support (401) through threads.