PTC (Positive Temperature Coefficient) heating film laminating tool device

By designing the bonding components and feeding components of the PTC heating film bonding tooling device, the problem of difficulty in precise positioning of traditional manual bonding is solved, and accurate bonding and efficient production on the battery case is achieved.

CN223071954UActive Publication Date: 2025-07-08JIANGSU YUTUO NEW MATERIAL CO LTD +1
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Patent Information

Application Number
CN202422662913.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-07-08
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

It is difficult to accurately position the traditional hand-fitted PTC heating film on the battery case, resulting in the impact of heating effects and equipment performance and low production efficiency.

Method used

A PTC heating film bonding tooling device is designed, including a bonding assembly and a feeding assembly, which can achieve accurate bonding through suction cups and rail structures, and feeding through electric push rods and lifting plate structures to ensure accurate positioning and efficient transportation of the PTC heating film.

Benefits of technology

The precise fit of the PTC heating film on the battery case is achieved, avoiding deviations, improving production efficiency and equipment performance, and ensuring heating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PTC (Positive Temperature Coefficient) heating film laminating tool device, which relates to the technical field of PTC heating film processing and comprises an equipment cabinet, a processing table arranged at the top of the equipment cabinet, four positioning frames fixedly connected to the top of the processing table, and a groove formed in the top of the equipment cabinet; the PTC heating film can be attached to the battery shell through the attaching assembly, the PTC heating film can be accurately attached to the designated position in the attaching process, deviation is avoided, the situation that the heating effect and the equipment performance are affected in the using process of a battery is prevented, and the production attaching efficiency is improved; in this way, the PTC heating film is fed upwards, the topmost portion of the PTC heating film is located at the top of the groove, and the PTC heating film can be taken conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of PTC heating film processing, in particular to a PTC heating film laminating tooling device. Background Technique

[0002] A PTC heating film is a material with a positive temperature coefficient, and its resistance increases with the increase of temperature. This characteristic enables the PTC heating film to automatically reduce power output when overheated, thus providing a self-regulating heating method and avoiding overheating risks. Due to its high efficiency, safety, and energy-saving characteristics, the PTC heating film has been widely used in many fields, such as electric vehicle battery modules, household appliances, medical equipment, etc.

[0003] In energy storage systems used outdoors or in cold regions, the PTC heating film can also be used for battery preheating to ensure that the battery can be normally charged and discharged under low-temperature conditions. During production, a laminating tooling device is required to laminate the TC heating film on the inner wall of the battery housing. The traditional manual laminating method is difficult to ensure the precise positioning of the PTC heating film on the target surface, is prone to deviation, affects the heating effect and equipment performance, and has low production laminating efficiency. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is as follows: to provide a PTC heating film laminating tooling device, through the setting of the laminating component, the PTC heating film can be laminated on the battery housing, and during lamination, it can be precisely laminated at the specified position, avoiding deviation, preventing the influence on the heating effect and equipment performance during the use of the battery, and improving the production laminating efficiency. Secondly, through the setting of the feeding component, it can cooperate with the laminating component to feed the PTC heating film upward respectively, so that the top of the PTC heating film is located at the top of the groove, facilitating the taking of the PTC heating film.

[0005] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0006] A PTC heating film laminating tooling device includes: an equipment cabinet, a processing table is arranged on the top of the equipment cabinet, four positioning frames are fixedly connected to the top of the processing table, and a groove is opened on the top of the equipment cabinet;

[0007] A laminating component is arranged on the equipment cabinet and is used for laminating the PTC heating film on the inner wall of the battery housing. The laminating component includes: a mounting plate, guide rods, a moving plate, tracks, and suction cups; the mounting plate is arranged above the equipment cabinet, four of the guide rods are respectively slidably connected to the mounting plate, the bottom ends of the four guide rods are fixedly connected to the moving plate, two tracks are arranged below the moving plate, and two suction cups are respectively arranged on the two tracks.

[0008] Further, a feeding component is provided inside the equipment cabinet for conveying the PTC heating film. The feeding component includes: a square cylinder, an electric push rod, a lifting plate, a placement table, through holes, and positioning rods. The square cylinder is fixedly connected to the bottom of the groove. The electric push rod is fixedly installed at the bottom inside the square cylinder. The lifting plate is fixedly installed at the top of the electric push rod. The placement table is fixedly installed at the top of the lifting plate. Four through holes are respectively formed in the lifting plate and the placement table. Four positioning rods are respectively fixedly installed at the bottom inside the square cylinder. The tops of the four positioning rods respectively penetrate through the four through holes and extend to the outside.

[0009] Further, a pressing plate is provided at the bottom of the track. Moving holes for the four suction cups to pass through are respectively formed in the pressing plate. Installation rods are respectively fixedly connected to the four corners at the bottom of the moving plate. Springs are sleeved on the outer parts of the installation rods. A connecting plate is slidably connected to the outer parts of the four installation rods. The bottom ends of the four installation rods are detachably connected to the pressing plate.

[0010] Further, two vertical grooves are respectively formed in the connecting plate. Four connecting rods are fixedly connected to the top of the track. The tops of the four connecting rods are fixedly connected to a bottom plate.

[0011] Further, two screw rods are fixedly connected to the top of the bottom plate. The tops of the two screw rods respectively penetrate through the two vertical grooves and extend to the outside. And a tightening nut a is threadedly connected to the outer part of the extended end of the screw rod.

[0012] Further, transverse grooves are respectively formed in the two tracks. Threaded pipes are fixedly connected to the bottom ends of the suction cups. The tops of the threaded pipes respectively penetrate through the transverse grooves and extend to the outside. A tightening nut b is threadedly connected to the outer part of the extended end of the threaded pipe.

[0013] Further, two pairs of vertical rods are fixedly connected to the top of the equipment cabinet. A linear guide rail is fixedly installed between the tops of a pair of vertical rods. An installation frame is connected between the two linear guide rails. A pneumatic push rod is fixedly installed at the top of the installation frame. The bottom end of the pneumatic push rod is connected to the top of the installation plate.

[0014] The beneficial effects of the present utility model are as follows:

[0015] The advantages of the present utility model are that through the setting of the fitting component, the PTC heating film can be fitted to the battery shell. During fitting, it can be accurately fitted to the specified position, avoiding deviation, preventing the influence on the heating effect and equipment performance during the use of the battery, and improving the production fitting efficiency.

[0016] Secondly, the setting of the feeding component can cooperate with the fitting component to feed the PTC heating film upward respectively, so that the top of the PTC heating film is located at the top of the groove, facilitating the taking of the PTC heating film. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0018] Figure 2 It is a cross-sectional view of the overall structure of the present utility model.

[0019] Figure 3 It is a schematic diagram of the mounting plate structure of the present utility model.

[0020] Figure 4 It is a schematic diagram of the track structure of the present utility model.

[0021] Figure 5 It is a schematic diagram of the pressing plate structure of the present utility model.

[0022] Figure 6 It is a schematic diagram of the connecting plate structure of the present utility model.

[0023] Figure 7 It is a schematic diagram of the electric push rod structure of the present utility model.

[0024] Figures 1-7 In the figure: 1. Equipment cabinet; 11. Processing table; 12. Positioning frame; 13. Groove; 2. Mounting plate; 21. Guide rod; 22. Moving plate; 23. Track; 24. Suction cup; 25. Pressing plate; 26. Moving hole; 27. Mounting rod; 28. Spring; 29. Connecting plate; 210. Vertical groove; 211. Connecting rod; 212. Bottom plate; 213. Screw; 214. Tightening nut a; 215. Horizontal groove; 216. Threaded pipe; 217. Tightening nut b; 3. Square tube; 31. Electric push rod; 32. Lifting plate; 33. Placing table; 34. Through hole; 35. Positioning rod; 4. Vertical rod; 41. Linear guide rail; 42. Mounting frame; 43. Pneumatic push rod. Detailed Embodiments

[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0026] The present application will be described in detail below in conjunction with the drawings and specific embodiments. Embodiment

[0027] ReferenceFigures 1-2 , a PTC heating film laminating tooling device, comprising: an equipment cabinet 1, a processing table 11 is arranged on the top of the equipment cabinet 1, four positioning frames 12 are fixedly connected to the top of the processing table 11, and a groove 13 is formed in the top of the equipment cabinet 1; a laminating assembly is arranged on the equipment cabinet 1 and is used for laminating the PTC heating film on the inner wall of the battery case, and a feeding assembly is arranged inside the equipment cabinet 1 and is used for conveying the PTC heating film.

[0028] When laminating the PTC heating film on the inner wall of the battery case, the mounting holes connected to the inner wall of the battery case are sleeved in the four positioning frames 12 to position the battery case, and at the same time, the movement of the battery case can be avoided. A stack of PTC heating films is placed on the feeding assembly, and the PTC heating film is conveyed to a designated position by the feeding assembly. The topmost PTC heating film is sucked up by the laminating assembly and moved to the battery case, and the PTC heating film is laminated on the battery case. Embodiment

[0029] Reference Figures 3-6 , on the basis of Embodiment 1, the laminating assembly includes: a mounting plate 2, guide rods 21, a moving plate 22, rails 23 and suction cups 24. A mounting plate 2 is arranged above the equipment cabinet 1. Four guide rods 21 are respectively slidably connected to the mounting plate 2. The bottom ends of the four guide rods 21 are fixedly connected to a moving plate 22. Two rails 23 are arranged below the moving plate 22. Two suction cups 24 are respectively arranged on the two rails 23. A pressing plate 25 is arranged at the bottom of the rail 23. Moving holes 26 through which the four suction cups 24 can pass are respectively formed in the pressing plate 25. Mounting rods 27 are respectively fixedly connected to the four corners of the bottom of the moving plate 22. Springs 28 are sleeved on the outer parts of the mounting rods 27. A connecting plate 29 is slidably connected to the outer parts of the four mounting rods 27. The bottom ends of the four mounting rods 27 are detachably connected to the pressing plate 25. Two vertical grooves 210 are respectively formed in the connecting plate 29. Four connecting rods 211 are fixedly connected to the top of the rail 23. The top ends of the four connecting rods 211 are fixedly connected to a bottom plate 212. Two screw rods 213 are fixedly connected to the top of the bottom plate 212. The top ends of the two screw rods 213 respectively penetrate through the two vertical grooves 210 and extend to the outside, and a tightening nut a214 is threadedly connected to the extended end of the screw rod 213. Transverse grooves 215 are respectively formed in the two rails 23. Threaded pipes 216 are fixedly connected to the bottom ends of the suction cups 24. The top ends of the threaded pipes 216 respectively penetrate through the transverse grooves 215 and extend to the outside, and a tightening nut b217 is threadedly connected to the extended end of the threaded pipe 216.

[0030] Among them, two pairs of vertical rods 4 are fixedly connected to the top of the equipment cabinet 1. A linear guide rail 41 is fixedly installed between the top ends of a pair of vertical rods 4. An installation frame 42 is connected between the two linear guide rails 41. A pneumatic push rod 43 is fixedly installed on the top of the installation frame 42. The bottom end of the pneumatic push rod 43 is connected to the top of the mounting plate 2.

[0031] When attaching the PTC heating film, the two linear guide rails 41 start to drive the mounting frame 42 to move above the groove 13. Subsequently, the pneumatic push rod 43 starts to push the moving plate 22 to move downward. When the moving plate 22 moves, it will drive the guide rod 21 to move along the holes of the mounting plate 2, thereby restricting the moving direction of the moving plate 22 and causing the suction cup 24 to move downward to contact the topmost PTC heating film. Subsequently, the suction cup 24 starts to suck the PTC heating film. Then, the pneumatic push rod 43 retracts, driving the mounting plate 2 to move upward and driving the mounting frame 42 to move above the processing table 11 through the two linear guide rails 41. Then, the pneumatic push rod 43 ejects again, pushing the moving plate 22 to move downward, causing the suction cup 24 to move downward with the PTC heating film sucked thereon, so that the PTC heating film is attached to the top of the battery housing. Subsequently, the suction cup 24 releases the PTC heating film, and the pneumatic push rod 43 continues to push downward, causing the suction cup 24 to press the PTC heating film. Since the suction cup 24 cannot move, affected by the reaction force, the threaded tube 216 pushes the track 23 to move upward. The track 23 pushes the bottom plate 212 to move upward through the connecting rod 211. The bottom plate 212 pushes the connecting plate 29 to move upward. When the connecting plate 29 moves upward, it compresses the spring 28, causing the spring 28 to contract and store energy. At the same time, when the moving plate 22 moves, it pushes the pressing plate 25 to move downward through the mounting rod 27, causing the pressing plate 25 to contact the PTC heating film and applying pressure to the PTC heating film through the pressing plate 25, so that the PTC heating film is adhered to the battery housing. Then, the pneumatic push rod 43 retracts, driving the moving plate 22 to move upward. The moving plate 22 drives the pressing plate 25 to move upward through the mounting rod 27. The moving hole 26 on the pressing plate 25 moves along the outside of the suction cup 24. The pressing plate 25 contacts the bottom of the track 23 and pushes the track 23 to move upward, driving the suction cup 24 to move upward. The suction cup 24 is separated from the PTC heating film. At this time, the spring 28 releases its elasticity, and the spring 28 pushes the connecting plate 29 to move downward, causing the suction cup 24 to return to its initial position, thereby completing the attachment of the PTC heating film to the battery housing.

[0032] When it is necessary to adjust the position of the suction cup 24, loosen the fastening nut b217 to release the restriction on the threaded tube 216. Then move the threaded tube 216 along the inside of the transverse groove 215 to adjust the position of the suction cup 24. After the adjustment is completed, tighten the fastening nut b217 to clamp the track 23 through the suction cup 24 and the fastening nut b217, thereby fixing the position of the suction cup 24. Furthermore, the suction cup 24 can be adjusted horizontally. Loosen the fastening nut a214 to release the restriction on the screw rod 213. Then move the track 23 along the inside of the vertical groove 210. After the position of the track 23 is adjusted, then tighten the fastening nut a214 to clamp the connecting plate 29 through the fastening nut a214 and the bottom plate 212, thereby fixing the screw rod 213. Furthermore, the position of the suction cup 24 can be adjusted vertically, so that PTC heating films of different sizes can be sucked and the processing table 11 can be replaced to adapt to battery outer shell plates of different models. Embodiment

[0033] Reference Figure 7 , on the basis of Embodiment 1, the feeding assembly includes: a square tube 3, an electric push rod 31, a lifting plate 32, a placing table 33, through holes 34 and positioning rods 35. The bottom of the groove 13 is fixedly connected with the square tube 3. The inner bottom of the square tube 3 is fixedly installed with the electric push rod 31. The top of the electric push rod 31 is fixedly installed with the lifting plate 32. The top of the lifting plate 32 is fixedly installed with the placing table 33. Four through holes 34 are respectively formed in the lifting plate 32 and the placing table 33. Four positioning rods 35 are respectively fixedly installed at the inner bottom of the square tube 3. The tops of the four positioning rods 35 respectively penetrate through the four through holes 34 and extend to the outside.

[0034] When pasting the PTC heating film, stack the PTC heating films into a pile, and then place the stacked PTC heating films on the placing table 33. When placing, pass the positioning holes on the PTC heating film through the positioning rods 35 to position the PTC heating film and prevent it from moving randomly. As the PTC heating film is continuously sucked up, the electric push rod 31 pushes the lifting plate 32 to move upward. When the lifting plate 32 moves, it pushes the placing table 33 and the stacked PTC heating films to move upward to feed the PTC heating film. When replacing different PTC heating films, disassemble the lifting plate 32, the placing table 33 and the positioning rods 35, select the lifting plate 32 and the placing table 33 adapted to the PTC heating film, align the through holes 34 on the lifting plate 32 and the placing table 33 with the positioning holes on the PTC heating film, and then align the positioning rods 35 with the through holes 34 and install them at the inner bottom of the square tube 3.

[0035] In the above embodiments, the descriptions of the various embodiments have their own emphases. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0036] The above has introduced in detail a PTC heating film laminating tooling device provided by the embodiments of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features, and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A PTC heating film laminating tooling device, characterized in that, Including: An equipment cabinet (1), a processing table (11) is provided at the top of the equipment cabinet (1), four positioning frames (12) are fixedly connected to the top of the processing table (11), and a groove (13) is formed in the top of the equipment cabinet (1); A fitting assembly, which is arranged on the equipment cabinet (1) and is used for fitting a PTC heating film on the inner wall of the battery housing. The fitting assembly includes: a mounting plate (2), a guide rod (21), a moving plate (22), a track (23) and a suction cup (24); The mounting plate (2) is arranged above the equipment cabinet (1), four of the guide rods (21) are respectively slidably connected to the mounting plate (2), the bottom ends of the four guide rods (21) are fixedly connected to the moving plate (22), two of the tracks (23) are arranged below the moving plate (22), and two of the suction cups (24) are respectively arranged on the two tracks (23).

2. The PTC heating film laminating tooling device according to claim 1, characterized in that, It further includes a feeding assembly, which is arranged inside the equipment cabinet (1) and is used for conveying the PTC heating film. The feeding assembly includes: a square cylinder (3), an electric push rod (31), a lifting plate (32), a placing table (33), a through hole (34) and a positioning rod (35); The square cylinder (3) is fixedly connected to the bottom of the groove (13), the electric push rod (31) is fixedly installed at the inner bottom of the square cylinder (3), the top end of the electric push rod (31) is fixedly installed with the lifting plate (32), the placing table (33) is fixedly installed on the top of the lifting plate (32), four of the through holes (34) are respectively formed in the lifting plate (32) and the placing table (33), four of the positioning rods (35) are respectively fixedly installed at the inner bottom of the square cylinder (3), and the top ends of the four positioning rods (35) respectively penetrate through the four through holes (34) and extend to the outside.

3. The PTC heating film laminating tooling device according to claim 1, wherein A pressing plate (25) is arranged at the bottom of the track (23), moving holes (26) for the four suction cups (24) to pass through are respectively formed in the pressing plate (25), mounting rods (27) are respectively fixedly connected to the four corner positions at the bottom of the moving plate (22), springs (28) are sleeved on the outer parts of the mounting rods (27), a connecting plate (29) is slidably connected to the outer parts of the four mounting rods (27), and the bottom ends of the four mounting rods (27) are detachably connected to the pressing plate (25).

4. The PTC heating film laminating tooling device according to claim 3, characterized in that, Two vertical grooves (210) are respectively formed in the connecting plate (29), four connecting rods (211) are fixedly connected to the top of the track (23), and a bottom plate (212) is fixedly connected to the top ends of the four connecting rods (211).

5. The PTC heating film laminating tooling device according to claim 4, wherein, Two screw rods (213) are fixedly connected to the top of the bottom plate (212), the top ends of the two screw rods (213) respectively penetrate through the two vertical grooves (210) and extend to the outside, and a fixing nut a (214) is threadedly connected to the outer part of the extended end of the screw rod (213).

6. The PTC heating film laminating tooling device according to claim 1, characterized in that Transverse grooves (215) are respectively formed in the two tracks (23). Threaded pipes (216) are fixedly connected to the bottom ends of the suction cups (24). The tops of the threaded pipes (216) respectively penetrate through the transverse grooves (215) and extend to the outside. A fastening nut b (217) is externally threaded to the extended end of the threaded pipe (216).

7. The PTC heating film laminating tooling device according to claim 1, characterized in that, Two pairs of vertical rods (4) are fixedly connected to the top of the equipment cabinet (1). A linear guide rail (41) is fixedly installed between the tops of a pair of the vertical rods (4). An installation frame (42) is connected between the two linear guide rails (41). A pneumatic push rod (43) is fixedly installed on the top of the installation frame (42). The bottom end of the pneumatic push rod (43) is connected to the top of the installation plate (2).