Detachable lower front wall transfer tool for heavy truck

By designing a detachable heavy-duty truck front surround transfer workpiece, the problems of labor, bumps and slow transport rhythm during the transfer of heavy-duty truck front surround parts are solved, and efficient transportation and space saving effects are achieved.

CN223072510UActive Publication Date: 2025-07-08DAYUN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421680571.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-08
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing heavy truck front enclosures have problems such as laborious, bumps, large land occupation, and slow transportation rhythm during the transfer process, and lack effective transportation workpieces.

Method used

A heavy truck removable front circumference transport worker including a bottom frame, a walking wheel set, a placement frame and a detachable connection structure is designed. The detachable placement frame and a walking wheel set are used to improve the transport efficiency and reduce labor intensity and safety hazards.

Benefits of technology

The storage efficiency of the front enclosures is improved, the labor intensity of employees is reduced, the bumps and paint scratches are reduced, and the transportation efficiency is increased by 90%, saving on-site space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy truck detachable lower front wall transfer tool which comprises a bottom frame, and a walking wheel set is integrated on the bottom frame. The two groups of placing racks are assembled and fixed on the bottom frame; the placement frame comprises a vertical beam connected with the bottom frame and a plurality of supporting rods arranged at intervals in the vertical direction of the vertical beam, and the supporting rods horizontally extend towards the side face of the vertical beam to form a supporting part for supporting the lower front enclosure piece; and the two groups of placing racks are connected into a whole through a connecting rod. According to the transfer tool, potential quality hazards such as collision of parts and scratches of paint surfaces are eliminated, 10 lower front enclosure pieces can be transferred by one tool at a time, the transfer working hours are reduced to 30s / 10 pieces from 30s / piece, the efficiency is improved by 90%, and the transfer efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to a detachable front lower panel transfer tooling for heavy trucks. Background Technique

[0002] The front lower panel sub-assembly area of heavy trucks is generally set on one side of the final assembly area. There is no transfer tooling for the front lower panel after sub-assembly, and there are many problems in the use process. For example:

[0003] 1. Without a transfer tooling, after sub-assembly, two people carry it to the line side for assembly. The handling process is laborious and it is easy to bump the parts and the paint surface.

[0004] 2. Without a storage tooling, the assembled front lower panel needs to be temporarily placed on the floor after sub-assembly, which occupies a large area and affects the sub-assembly of the assembled parts.

[0005] 3. The transfer beat is slow and the work efficiency is low.

[0006] Based on the above technical problems, those skilled in the art urgently need to develop a detachable front lower panel transfer tooling for heavy trucks. Content of the Utility Model

[0007] The purpose of the utility model is to provide a detachable front lower panel transfer tooling for heavy trucks. The transfer tooling has a novel structure, is easy to use, reduces costs, improves assembly efficiency, and can save on-site space.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A detachable front lower panel transfer tooling for heavy trucks of the utility model, the transfer tooling includes:

[0010] A bottom frame, the bottom frame is integrated with a walking wheel set; and

[0011] Two sets of placement racks assembled and fixed on the bottom frame;

[0012] The placement rack includes a vertical beam connected to the bottom frame, and a plurality of support rods arranged at intervals along the vertical direction of the vertical beam. The side of the support rod facing the vertical beam extends horizontally to form a support member for supporting the assembled front lower panel;

[0013] The two sets of placement racks are connected into one body by a connecting rod.

[0014] Further, the bottom frame includes a plurality of longitudinal beams and two cross beams;

[0015] The number of the longitudinal beams is four. Two of the longitudinal beams and the two cross beams form a quadrilateral frame, and the other two longitudinal beams are assembled and fixed inside the quadrilateral frame through a first connecting piece;

[0016] The first connecting piece is a T-shaped connecting piece. One end of the first connecting piece is connected to the longitudinal beam through a fastener, and the other end of the first connecting piece is connected to the cross beam through a fastener.

[0017] Furthermore, the walking wheel set includes a universal wheel and a directional wheel integrated on the bottom frame.

[0018] Furthermore, the vertical beam is connected to the longitudinal beam arranged inside the quadrilateral frame;

[0019] A reinforcing plate is arranged at the connection between the vertical beam and the longitudinal beam.

[0020] Furthermore, the connecting rod is connected to the upper parts of the two vertical beams, and the connection between the connecting rod and the vertical beam is assembled and fixed through a second connecting piece;

[0021] The second connecting piece is an L-shaped connecting piece;

[0022] One end of the second connecting piece is assembled and fixed to the vertical beam through a fastener, and the other end of the second connecting piece is assembled and fixed to the connecting rod through a fastener.

[0023] In the above technical solution, a detachable front lower enclosure transfer tooling for heavy trucks provided by the present utility model has the following beneficial effects:

[0024] The transfer tooling of the present utility model improves the storage efficiency of the front lower enclosure assembly through a detachable placement rack, effectively reduces the labor intensity of employees, reduces the waste of handling actions, and reduces potential safety hazards.

[0025] The transfer tooling of the present utility model eliminates quality hazards such as component bumping and paint surface scratching. One tooling can transfer 10 front lower enclosure assemblies at a time, and the transfer working hours are reduced from 30 s / unit to 30 s / 10 units, with the efficiency increased by 90%, thus improving the transfer efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0027] Figure 1 It is a schematic structural diagram of a detachable front lower enclosure transfer tooling for heavy trucks disclosed in an embodiment of the present utility model.

[0028] Description of the reference numerals:

[0029] 1. Universal wheel; 2. Longitudinal beam; 3. Cross beam; 4. Fastener; 5. First connecting piece; 6. Directional wheel; 7. Support rod; 8. Reinforcing plate; 9. Vertical beam; 10. Second connecting piece; 11. Connecting rod. Detailed implementation mode

[0030] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below in conjunction with the accompanying drawings.

[0031] See Figure 1 as shown;

[0032] A detachable lower front panel transfer tooling for heavy trucks in this embodiment, the transfer tooling includes:

[0033] A bottom frame, the bottom frame is integrated with a walking wheel set; and

[0034] Two sets of placement racks assembled and fixed to the bottom frame;

[0035] The placement rack includes a vertical beam 9 connected to the bottom frame, and a plurality of support rods 6 arranged at intervals along the vertical direction of the vertical beam 9. The side surface of the support rod 6 facing the vertical beam 9 extends horizontally to form a support component for supporting the lower front panel assembly;

[0036] The two sets of placement racks are connected into one body by a connecting rod 11.

[0037] Specifically, this embodiment discloses a tooling applicable to the transfer of the lower front panel, which includes a bottom frame and two placement racks, and the two placement racks are connected into one body by a connecting rod 11 in the middle; the placement rack in this embodiment forms a support component for supporting the lower front panel through the support rod 6. 10 support rods 6 are arranged symmetrically along the vertical direction of the vertical beam 9 in this embodiment, and the corresponding two support rods 6 of the two sets of placement racks are used, so that 10 lower front panels can be placed and supported at one time.

[0038] Preferably, the bottom frame of this embodiment includes a plurality of longitudinal beams 2 and two cross beams 3;

[0039] The number of longitudinal beams 2 is four, two of which form a quadrilateral frame with two cross beams 3, and the other two longitudinal beams 3 are assembled and fixed inside the quadrilateral frame through a first connecting piece 5;

[0040] The first connecting piece 5 is a T-shaped connecting piece. One end of the first connecting piece 5 is connected to the longitudinal beam 2 through a fastener 4, and the other end of the first connecting piece 5 is connected to the cross beam 3 through a fastener 4.

[0041] First, this embodiment further defines the structure of the bottom frame, which includes a quadrilateral frame formed by welding cross beams 3 and longitudinal beams 2, and two longitudinal beams 2 detachably assembled and fixed within the quadrilateral frame through a first connecting member 4; the above-mentioned placing rack is arranged on the inner longitudinal beam 2. Therefore, when the tooling is not in use, the first connecting member 5 can be disassembled to disassemble the entire placing rack and store it properly.

[0042] To facilitate the movement of the transfer tooling and ensure the control of the moving direction, the walking wheel set of this embodiment includes universal wheels 1 and directional wheels 6 integrated into the bottom frame.

[0043] Preferably, the vertical beam 9 of this embodiment is connected to the longitudinal beam 2 arranged inside the quadrilateral frame;

[0044] A reinforcing plate 8 is provided at the connection between the vertical beam 9 and the longitudinal beam 2.

[0045] Preferably, the connecting rod 11 of this embodiment is connected to the upper positions of two vertical beams 9, and the connection between the connecting rod 11 and the vertical beam 9 is assembled and fixed through a second connecting member 10; the second connecting member 10 is an L-shaped connecting member; one end of the second connecting member 10 is assembled and fixed to the vertical beam 9 through a fastener 4, and the other end of the second connecting member 10 is assembled and fixed to the connecting rod 11 through a fastener 4.

[0046] This embodiment further defines the connection structure between the connecting rod 11 and the vertical beam 9. The connecting rod 11 is also designed as a detachable structure, which is assembled and fixed to the vertical beam 9 through the second connecting member 10. When using the tooling, the connecting rod 11 can be connected between the vertical beams 9 of two placing racks to ensure structural stability; when the tooling is not in use, the second connecting member 10 needs to be disassembled, and finally the two placing racks are removed. Designing the placing rack of the tooling as a detachable structure can save space and avoid waste of space.

[0047] In the above technical solution, a heavy truck detachable front lower panel transfer tooling provided by the present utility model has the following beneficial effects:

[0048] The transfer tooling of the present utility model improves the storage efficiency of the front lower panel assembly through a detachable placing rack, effectively reduces the labor intensity of employees, reduces waste of handling actions, and reduces potential safety hazards.

[0049] The transfer tooling of the present utility model eliminates quality hazards such as part bumping and paint surface scratching. One tooling can transfer 10 front lower panel assemblies at a time, and the transfer working hours are reduced from 30 s / unit to 30 s / 10 units, with the efficiency increased by 90%, improving the transfer efficiency.

[0050] Only some exemplary embodiments of the present utility model have been described by way of illustration. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present utility model. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present utility model.

Claims

1. A detachable front lower panel transfer tooling for heavy trucks, characterized in that, The transfer tooling includes: a bottom frame, the bottom frame being integrated with a traveling wheel set; and two sets of placement racks assembled and fixed to the bottom frame; The placement rack includes a vertical beam (9) connected to the bottom frame, and a plurality of support rods (7) spaced along the vertical direction of the vertical beam (9), the support rods (7) horizontally extending towards the side of the vertical beam (9) to form a support member for supporting the lower front enclosure; The two sets of placement racks are connected into one body by a connecting rod (11).

2. The detachable front lower panel transfer tooling for heavy trucks according to claim 1, wherein, The bottom frame includes a plurality of longitudinal beams (2) and two cross beams (3); The number of the longitudinal beams (2) is four, two of the longitudinal beams (2) and the two cross beams (3) form a quadrilateral frame, and the other two longitudinal beams (2) are assembled and fixed to the inside of the quadrilateral frame through a first connecting member (5); The first connecting member (5) is a T-shaped connecting member, one end of the first connecting member (5) is connected to the longitudinal beam through a fastener (4), and the other end of the first connecting member (5) is connected to the cross beam (3) through a fastener (4).

3. The detachable front lower panel transfer tooling for heavy trucks according to claim 2, characterized in that, The traveling wheel set includes a universal wheel (1) and a directional wheel (6) integrated into the bottom frame.

4. A detachable front lower panel transfer tooling for heavy trucks according to claim 2, characterized in that The vertical beam (9) is connected to the longitudinal beam (2) arranged inside the quadrilateral frame; A reinforcing plate (8) is arranged at the connection between the vertical beam (9) and the longitudinal beam (2).

5. A detachable front lower panel transfer tooling for heavy trucks according to claim 2, characterized in that, The connecting rod (11) is connected to the upper positions of the two vertical beams (9), and the connection between the connecting rod (11) and the vertical beam (9) is assembled and fixed through a second connecting member (10); The second connecting member (10) is an L-shaped connecting member; One end of the second connecting member (10) is assembled and fixed to the vertical beam (9) through a fastener (4), and the other end of the second connecting member (10) is assembled and fixed to the connecting rod (11) through a fastener (4).