Electrode cap storage and supply device

By adopting a coil spring driving mechanism and a limiting device, the problems of uneven spring thrust and limited installation posture in the electrode cap storage and supply device are solved, constant thrust and high reliability are achieved, adapting to a variety of factory space needs and extending service life.

CN223072980UActive Publication Date: 2025-07-08SHANGHAI QIAOTIAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422431099.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-08
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing electrode cap storage and supply devices have problems such as uneven spring thrust, limited installation posture and low reliability, which cannot meet the space requirements and service life requirements of most factories.

Method used

Two sets of coil springs are used as power sources, and the top thrust is controlled through the driving mechanism and the limiting device to ensure constant thrust. The base quick plug plate device is used to achieve rapid replacement and filling, adapting to a variety of installation postures.

Benefits of technology

It achieves constant top thrust and high reliability, adapts to a variety of installation postures, extends service life and improves automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode cap storage and supply device which comprises a storage shell and a cover plate fixedly connected with the upper surface of the storage shell, storage grooves are formed in the two sides of the upper surface of the storage shell in the length direction of the storage shell, and mounting grooves parallel to the storage grooves are formed in one sides of the storage grooves. A linear guide rail is mounted on the mounting groove, a sliding block is slidably connected to the linear guide rail, a push rod is fixedly connected to one side of the sliding block, and a driving mechanism used for driving the sliding block to move is mounted in an inner cavity of one end of the storage shell. The utility model solves the problems that the compression deformation quantity of the spring at the tail section position is small, the thrust is reduced, the gravity pushing posture is limited, the space avoidance requirement cannot be met, and the service life of the system is limited due to the performance of the spring, and two groups of coil springs are used as power sources, so that the pushing force can be controlled, the pushing force is constant and is not influenced by the posture or the gravity direction. Available space on site is fully utilized, pushing is reliable, the service life is long, and the automation degree is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of application components of grinding machines, and particularly relates to an electrode cap storage and supply device. Background Technique

[0002] At present, the storage and supply units of electrode caps for automatic cap changers in the industry are roughly divided into two categories, namely spring-powered push type and gravity type. The spring type can be further subdivided into in-line spring type and coil spring type. The functional principle of this type is to use the force of spring compression and rebound to push the stored electrode caps outwards, so that after the electrode gripper replaces a new electrode cap, the remaining electrode caps can be automatically replenished. Its specific structures include in-line type and disc type, etc. The other type is to achieve automatic replenishment of the stored electrode caps by the principle of self-weight falling. However, the installation attitude of this type of device is restricted and can only be installed and arranged in the direction of gravity.

[0003] The existing electrode cap storage and supply devices have the following deficiencies:

[0004] 1. There is a defect that the pushing force is uneven due to the spring thrust. The spring compression deformation at the end position is small and the thrust decreases;

[0005] 2. The installation attitude of the device relying on gravity as the driving force is restricted and cannot meet the space requirements of many factory workstations;

[0006] 3. The reliability is relatively low, and the service life is restricted by the spring performance. Content of the Utility Model

[0007] The purpose of the utility model is to provide an electrode cap storage and supply device to solve the technical problems raised in the background technique.

[0008] To achieve the above purpose, the specific technical solution of the utility model is as follows: An electrode cap storage and supply device includes a storage housing and a cover plate fixedly connected to the upper surface of the storage housing. Storage grooves are arranged on both sides of the upper surface of the storage housing along its length direction. An installation groove parallel to the storage groove is arranged on one side of the storage groove. A linear guide rail is installed on the installation groove. A slider is slidably connected to the linear guide rail. A push rod is fixedly connected to one side of the slider. A driving mechanism for driving the slider to move is installed in the inner cavity at one end of the storage housing. And two limiting devices are arranged on one side of the driving mechanism in the inner cavity of the storage housing. A proximity switch is installed on each of the front and rear side walls of the storage housing near the driving mechanism. A base quick-insert plate device detachably connected to the storage housing is arranged at the bottom of the storage housing;

[0009] The driving mechanism includes a connecting shaft which is rotatably connected to the storage housing through bearings. Both ends of the connecting shaft are sleeved with winding wheels around which winding springs are wound. The end of the winding spring is fixedly connected to the slider.

[0010] Preferably, the cover plate is fixedly connected to the storage housing by screws, and two observation windows parallel to the storage groove are arranged on the upper surface of the cover plate.

[0011] Preferably, the limiting device includes a limiting housing. Installation cavities are arranged at one end of each of the two limiting housings away from each other. A spring post is installed in the installation cavity. The end of the spring post is connected to a ratchet pawl. The end of the ratchet pawl extends outside the installation cavity, and the upper surface of the ratchet pawl is rotatably connected to the limiting housing through a rotating shaft.

[0012] Preferably, the ratchet pawl is located above one side of the storage groove.

[0013] Preferably, the base quick-insert plate device includes a support. Two symmetrically distributed cylindrical pins are arranged in the middle of the upper surface of the support. Two positioning holes corresponding to the cylindrical pins are arranged at the bottom of the storage housing, and the support is fixedly connected to the bottom of the storage housing by bolts.

[0014] A kind of electrode cap storage and supply device of the present utility model has the following advantages:

[0015] The present utility model solves the problems of small spring compression deformation and reduced thrust at the end position, limited attitude for pushing by gravity and inability to meet the space avoidance requirements, and the service life problem of the system restricted by spring performance. By using two groups of winding springs as the power source, the pushing force can be controlled in size and the thrust can be ensured to be constant. It is not affected by the attitude or the direction of gravity, can make full use of the available space on site, and has reliable pushing, long service life and high automation degree. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is Figure 1 an exploded view of;

[0019] Figure 3 It is a schematic diagram of the structure of the storage housing in the present utility model;

[0020] Figure 4 It is a schematic structural diagram of the driving mechanism in the present utility model;

[0021] Figure 5 It is a schematic structural diagram of the limiting device in the present utility model;

[0022] Figure 6 It is a schematic structural diagram of the base quick insertion plate device in the present utility model.

[0023] Explanation of the marks in the figure: 1. Cover plate; 2. Push rod; 3. Torsion spring; 4. Proximity switch; 5. Limiting device; 6. Base quick insertion plate device; 7. Storage housing; 8. Observation window; 9. Storage groove; 10. Installation groove; 11. Linear guide rail; 12. Connecting shaft; 13. Winding wheel; 14. Slide block; 15. Limiting shell; 16. Installation cavity; 17. Pawl; 18. Spring column; 19. Support; 20. Cylindrical pin; 21. Bolt. Specific embodiments

[0024] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0025] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "length", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the embodiments of the present utility model.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0027] In the embodiments of the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection, an electrical connection, or a communication connection; it may be a direct connection, or an indirect connection through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present utility model. To simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0029] In order to better understand the purpose, structure and function of the present utility model, the following further describes in detail an electrode cap storage and supply device of the present utility model with reference to the accompanying drawings.

[0030] As Figures 1-6 shown, an electrode cap storage and supply device of the present utility model includes a storage housing 7 and a cover plate 1 fixedly connected to the upper surface of the storage housing 7. Storage grooves 9 are provided on both sides of the upper surface of the storage housing 7 along its length direction. The storage grooves 9 are used for placing electrode caps. The cover plate 1 and the storage housing 7 are fixedly connected by screws, and two observation windows 8 parallel to the storage grooves 9 are provided on the upper surface of the cover plate 1. The cover plate 1 is used for the installation and fixation of the top surface of the device. At the same time, the cover plate 1 is provided with a cover plate with high hardness for clamping and supporting the electrode caps. The setting of the observation windows 8 can observe the change in the number of electrode caps in the storage grooves 9. The bottom of the storage housing 7 is also provided with a cover plate with high hardness for clamping and supporting the electrode caps.

[0031] On one side of the storage slot 9, there is an installation slot 10 distributed in parallel with it. A linear guide rail 11 is installed on the installation slot 10. A slider 14 is slidably connected to the linear guide rail 11. One side of the slider 14 is fixedly connected to a push rod 2. Inside one end of the storage housing 7, a driving mechanism for driving the slider 14 to move is installed. The driving mechanism includes a connecting shaft 12. The connecting shaft 12 is rotatably connected to the storage housing 7 through a bearing. Both ends of the connecting shaft 12 are sleeved with winding wheels 13. A winding spring 3 is wound around the winding wheels 13. The end of the winding spring 3 is fixedly connected to the slider 14. The winding spring 3 drives the slider 14 to perform a linear motion on the bearing surface of the linear guide rail 11, so that the push rod 2 moves along with the movement of the slider 14, so that the electrode cap can move along with the movement of the push rod 2, thereby generating a top pushing force acting on the electrode cap.

[0032] On one side of the driving mechanism inside the storage housing 7, there are two limiting devices 5. On the front and rear side walls of the storage housing 7 near the driving mechanism, a proximity switch 4 is installed. The limiting device 5 includes a limiting housing 15. At one end of the two limiting housings 15 away from each other, there is an installation cavity 16. A spring column 18 is installed in the installation cavity 16. The end of the spring column 18 is connected to a pawl 17. The end of the pawl 17 extends to the outside of the installation cavity 16. The upper surface of the pawl 17 is rotatably connected to the limiting housing 15 through a rotating shaft. The pawl 17 is located on the upper side of the storage slot 9. When the electrode cap is moved to the limiting device 5, the pawl 17 will contact the electrode cap, thereby blocking the electrode cap.

[0033] At the bottom of the storage housing 7, there is a base quick-insert plate device 6 detachably connected to it. The base quick-insert plate device 6 includes a support 19. In the middle part of the upper surface of the support 19, there are two symmetrically distributed cylindrical pins 20. At the bottom of the storage housing 7, there are two positioning holes corresponding to the cylindrical pins 20. The support 19 and the bottom of the storage housing 7 are fixedly connected by bolts 21. When performing the quick replacement action, by rotating the bolts 21, the equipment is adjusted to the cap replacement action. At this time, the storage housing 7 can be quickly moved, and the electrode cap can be filled externally. After the filling is completed, the quick alignment can be carried out through the cylindrical pins 20, and the bolts 21 can be screwed to adjust the equipment to the closed state.

[0034] The working principle of this electrode cap storage and supply device: When the electrode caps are loaded into the storage housing 7 and reach full load, the storage housing 7 and the base quick-insert plate device 6 are installed and fixed on the base. The electrode caps move outwards through the push rod 2. The outermost electrode cap is stuck at the pawl 17 of the limiting device 5. The robot moves over with the welding torch to replace the outermost electrode cap, leaving a vacancy for one electrode cap at the end position. At the same time, the push rod 2 pushes all the electrode caps to move as a whole to fill the vacancy and wait for the next cap replacement.

[0035] It can be understood that the present utility model is described by means of some embodiments. Those skilled in the art will be aware that, without departing from the spirit and scope of the present utility model, various changes or equivalent substitutions can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the present utility model.

Claims

1. An electrode cap storage and supply device, characterized in that: It includes a storage housing (7) and a cover plate (1) fixedly connected to the upper surface of the storage housing (7). On both sides of the upper surface of the storage housing (7) along its length direction, storage grooves (9) are provided. On one side of the storage groove (9), there is an installation groove (10) distributed in parallel with it. A linear guide rail (11) is installed on the installation groove (10). A slider (14) is slidably connected to the linear guide rail (11). One side of the slider (14) is fixedly connected to a push rod (2). Inside one end of the storage housing (7), a driving mechanism for driving the slider (14) to move is installed. And inside the storage housing (7), two limiting devices (5) are provided on one side of the driving mechanism. On the front and rear side walls of the storage housing (7) near the driving mechanism, a proximity switch (4) is installed respectively. At the bottom of the storage housing (7), a base quick-insert plate device (6) detachably connected to it is provided; The driving mechanism includes a connecting shaft (12). The connecting shaft (12) is rotatably connected to the storage housing (7) through a bearing. And at both ends of the connecting shaft (12), winding wheels (13) are sleeved. A winding spring (3) is wound around the winding wheel (13). The end of the winding spring (3) is fixedly connected to the slider (14).

2. The electrode cap storage and supply device according to claim 1, characterized in that: The cover plate (1) and the storage housing (7) are fixedly connected by screws. And on the upper surface of the cover plate (1), two observation windows (8) parallel to the storage grooves (9) are provided.

3. The electrode cap storage and supply device according to claim 1, characterized in that: The limiting device (5) includes a limiting housing (15). At one end where the two limiting housings (15) are away from each other, an installation cavity (16) is provided. A spring column (18) is installed in the installation cavity (16). The end of the spring column (18) is connected to a pawl (17). The end of the pawl (17) extends outside the installation cavity (16). And the upper surface of the pawl (17) is rotatably connected to the limiting housing (15) through a rotating shaft.

4. The electrode cap storage and supply device according to claim 3, characterized in that: The pawl (17) is located above one side of the storage groove (9).

5. The electrode cap storage and supply device according to claim 1, characterized in that: The base quick-insert plate device (6) includes a support (19). In the middle part of the upper surface of the support (19), two symmetrically distributed cylindrical pins (20) are provided. On the bottom of the storage housing (7), two positioning holes corresponding to the cylindrical pins (20) are provided. And between the support (19) and the bottom of the storage housing (7), they are fixedly connected by bolts (21).