Device for preparing high-sulfur local mine
Through the combination of vibration exciter and air gun and the detection mechanism, the adhesive and blockage problems of high-sulfur local mineral silos are solved, and stable discharge and precise control are achieved.
Patent Information
- Application Number
- CN202422155049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The high sulfur content and high moisture content of high sulfur ore in local ores lead to serious problems of adhesive and blockage in the ore delivery silo, affecting the stability and accuracy of discharge.
The hopper is continuously vibrating, combined with the air cannon intermittent start, and the material is detected by using a laser sensor or a batch scale to ensure that the material is loose and unblocked, and avoid blockage.
Effectively avoid material adhesion, ensure stable discharge, quickly clear the hopper blockage, and improve the reliability and accuracy of the ore delivery process.
Smart Images

Figure CN223073108U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of silo discharging, and more specifically, relates to a device for proportioning and adding high-sulfur local ore. Background Art
[0002] Facing the current severe steel situation, steel enterprises need to further emancipate their minds, actively face the market, and boldly seek self-breakthroughs. Due to the shortage of high-grade and low-sulfur local ore resources, the feasibility of reducing the ore blending cost by proportioning and adding high-sulfur local ore has been studied in the ore blending structure. However, the high-sulfur local ore has high sulfur content and high moisture content, which will adsorb on the inner wall of the hopper and accumulate to block the hopper, or block the hopper due to agglomeration during storage, resulting in serious sticking of the ore feeding silo, which is not conducive to stable discharging and control accuracy, and restricts ore blending. Content of the Utility Model
[0003] The purpose of the utility model is to provide a device for proportioning and adding high-sulfur local ore to solve the problem that the existing high-sulfur local ore has high sulfur content and high moisture content, resulting in serious sticking of the ore feeding silo.
[0004] To achieve the above purpose, the utility model provides a device for proportioning and adding high-sulfur local ore, including:
[0005] A hopper, the hopper includes a cylinder body and a hopper body stacked up and down;
[0006] An exciter, the exciter is arranged on the outer periphery of the cylinder body;
[0007] An air cannon, the air cannon is arranged on the outer periphery of the cylinder body;
[0008] A detection mechanism, the detection mechanism is arranged at the discharging end of the hopper or on the batching scale below the hopper, and the detection mechanism is in communication connection with the exciter and the air cannon, and is used to control the opening and closing states of the exciter and the air cannon according to the discharging state.
[0009] Optionally, when discharging, the exciter is continuously started, and the air cannon is intermittently started.
[0010] Optionally, the exciter includes:
[0011] A housing, a motor is arranged on the housing, a vibrating rod is arranged in the housing, one end of the vibrating rod is connected to the cylinder body, the other end of the vibrating rod is connected to the motor, and an eccentric block and an eccentric adjustment block are arranged on the vibrating rod.
[0012] Optionally, the output end of the air cannon intermittently contacts the outer wall of the hopper, and the air cannon is used to vibrate the hopper.
[0013] Optionally, a jet pipe is provided at the output end of the air cannon, and the jet end of the jet pipe passes through the hopper and is flush with the inner wall of the hopper.
[0014] Optionally, a groove with an opening downward is provided on the inner wall of the hopper, and the jet end of the jet pipe is arranged in the groove and faces the outlet end of the hopper.
[0015] Optionally, a drainage groove is provided at the open end of the groove.
[0016] Optionally, the groove is flush with the inner wall of the hopper.
[0017] Optionally, the detection mechanism is arranged at the discharge end of the hopper and includes:
[0018] A laser sensor, the transmitting end and the receiving end of the laser sensor are respectively arranged on both sides of the hopper and are excited when blocked by materials during discharging.
[0019] Optionally, the detection mechanism is arranged on the batching scale below the hopper and includes a reading module communicatively connected to the batching scale, and the reading module is used to read the weighing data of the batching scale.
[0020] The present utility model provides a device for blending high-sulfur local ore, and its beneficial effects are as follows:
[0021] The device for blending high-sulfur local ore continuously vibrates the hopper through a vibrator to accelerate the movement of materials, avoid material accumulation, reduce material adhesion, and the detection mechanism detects the discharging state to confirm whether the hopper is blocked. If blocked, the air cannon is used to increase the vibration or directly blow the materials away, so as to loosen the materials and dredge the blockage of the hopper.
[0022] Other features and advantages of the present utility model will be described in detail in the subsequent specific implementation part. Description of the Drawings
[0023] By describing the exemplary embodiments of the present utility model in more detail in conjunction with the drawings, the above and other objects, features, and advantages of the present utility model will become more obvious. Among them, in the exemplary embodiments of the present utility model, the same reference numerals generally represent the same components.
[0024] Figure 1 The structural schematic diagram shows the detection mechanism of the device for blending high-sulfur local ore as a laser sensor according to an embodiment of the present utility model.
[0025] Figure 2 The structural schematic diagram shows the detection mechanism of the device for blending high-sulfur local ore as a reading module according to an embodiment of the present utility model.
[0026] Figure 3Shows the device for blending high-sulfur local ore according to an embodiment of the present utility model Figure 2 Partial enlarged view.
[0027] Figure 4 Shows a schematic structural diagram of the vibrator of the device for blending high-sulfur local ore according to an embodiment of the present utility model.
[0028] Explanation of reference numerals:
[0029] 1. Hopper; 2. Vibrator; 3. Air cannon; 4. Detection mechanism; 5. Batching scale;
[0030] 21. Vibration rod; 22. Vibrator housing; 23. Motor; 24. Eccentric adjustment block; 25. Eccentric block;
[0031] 4.1. Laser sensor; 4.2. Reading module. Detailed implementation manners
[0032] The preferred embodiments of the present utility model will be described in more detail below. Although the preferred embodiments of the present utility model are described below, it should be understood that the present utility model can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present utility model more thorough and complete, and to fully convey the scope of the present utility model to those skilled in the art.
[0033] As Figures 1-4 shown, a device for blending high-sulfur local ore includes:
[0034] Hopper 1, the hopper 1 includes a cylinder body and a hopper body stacked up and down;
[0035] Vibrator 2, the vibrator 2 is arranged on the outer periphery of the cylinder body;
[0036] Air cannon 3, the air cannon 3 is arranged on the outer periphery of the cylinder body;
[0037] Detection mechanism 4, the detection mechanism 4 is arranged at the discharge end of the hopper 1 or on the batching scale 5 below the hopper 1, and the detection mechanism 4 is communicatively connected to the vibrator 2 and the air cannon 3, and is used to control the opening and closing states of the vibrator 2 and the air cannon 3 according to the discharge state.
[0038] Specifically, the vibrator 2 continuously vibrates the hopper 1 to accelerate the movement of the material, avoid material accumulation, reduce material adhesion, and the detection mechanism 4 detects the discharge state to confirm whether the hopper 1 is blocked. If it is blocked, the air cannon 3 is used to increase the vibration, so as to loosen the material and dredge the blockage of the hopper 1.
[0039] During blanking, the detection mechanism 4 is activated, and the vibrator 2 keeps running. The vibrating hopper 1 prevents materials from sticking to the inner wall of the hopper. When the detection mechanism 4 detects the stop of material output, it indicates material blockage. The air cannon 3 provides greater vibration to loosen the materials through intermittent activation, or only starts the air cannon 3 after blockage for dredging, thereby avoiding material blockage, ensuring stable discharging. Even if blockage occurs, it can be quickly dredged, preventing continuous blockage from causing a large amount of material to be discharged at one time and affecting quantity control.
[0040] Furthermore, for protection, when the air cannon 3 starts, the vibrator 2 can be stopped or the air cannon 3 can be used by synchronously superimposing according to the frequency of the vibrator 2. The air cannon 3 and the vibrator are prior arts. The air cannon 3 utilizes the air power principle, with air as the working medium. It consists of a differential pressure device and a fast exhaust valve that can achieve automatic control, instantly converting the air pressure energy into an air jet for direct blowing, thereby dispersing or vibrating objects. It is an ideal equipment for cleaning, non-polluting, and low-energy-consuming material conveying and blockage removal. The amplitude and vibration frequency of the vibrator 2 gradually change according to a certain law, fully meeting the requirements of large amplitude and low frequency at the feeding end and high frequency and small amplitude at the discharging end of the conveying operation. Therefore, as an excitation component, it forms a vibrating machine to achieve the conveying of materials.
[0041] In this embodiment, the vibrator 2 keeps running during discharging, and the air cannon 3 starts intermittently.
[0042] Specifically, the vibration amplitude of the air cannon 3 is greater than that of the vibrator 2. To avoid damage to the hopper 1 and the connection part of the materials in the hopper 1 caused by continuous large-amplitude vibration, the air cannon 3 is only started when the hopper 1 is blocked or intermittently.
[0043] In this embodiment, the vibrator 2 includes:
[0044] A housing 22, on which a motor 23 is arranged. Inside the housing 22, a vibrating rod 21 is arranged. One end of the vibrating rod 21 is connected to the cylinder body, the other end of the vibrating rod 21 is connected to the motor 23, and an eccentric block 25 and an eccentric adjustment block 24 are arranged on the vibrating rod 21.
[0045] Specifically, the vibrator 2 continuously provides small-amplitude vibration to reduce material adhesion.
[0046] In this embodiment, the output end of the air cannon 3 intermittently contacts the outer wall of the hopper 1, and the air cannon 3 is used to vibrate the hopper 1.
[0047] Specifically, the expansion air wave of the air cannon 3 directly impacts the outer wall of the hopper 1, causing the hopper 1 to vibrate and loosen the materials, avoiding directly blowing the materials and scattering them.
[0048] In this embodiment, a jet pipe is arranged at the output end of the air cannon 3, and the jet end of the jet pipe passes through the hopper 1 and is flush with the inner wall of the hopper 1.
[0049] Specifically, the compressed air provided by the air cannon 3 directly blows the blocked material, so that the material movement is no longer blocked by accumulation, which is direct and effective.
[0050] In this embodiment, the inner wall of the hopper 1 is provided with a groove opening downward, and the jet end of the jet pipe is arranged in the groove and faces the outlet end of the hopper 1 .
[0051] Specifically, the jet end is hidden by the groove to prevent the jet end from being worn and blocked.
[0052] In this embodiment, a drainage groove is provided at the open end of the groove.
[0053] Specifically, the airflow is guided through the drainage groove to prevent the material from being blown and scattered.
[0054] Furthermore, the drainage groove is directly connected to the discharge port.
[0055] In this embodiment, the groove is flush with the inner wall of the hopper 1 .
[0056] Specifically, it is to prevent the protrusion of the groove from intercepting and blocking materials.
[0057] In this embodiment, the detection mechanism 4 is arranged at the discharge end of the hopper 1, and includes:
[0058] The laser sensor has a transmitting end and a receiving end respectively arranged on both sides of the hopper 1, and is blocked and excited by the material when discharging.
[0059] Specifically, the discharging status is detected by a laser sensor, and if the discharging process is interrupted, material blockage occurs.
[0060] In this embodiment, the detection mechanism 4 is disposed on the batching scale 5 below the hopper 1 , and includes a reading module that is communicatively connected to the batching scale 5 , and the reading module is used to read the load-bearing data of the batching scale 5 .
[0061] Specifically, the reading module is connected to the display screen and the communication module. When the weight of the batching scale 5 no longer increases during the discharging process, material blockage occurs, and the air cannon 3 is controlled to start unblocking.
[0062] When a device for adding high-sulfur local ore in this embodiment is used, the specific process is as follows: the vibrator 2 is continuously started during the material discharge process. When the material is stuck and blocked, the detection mechanism 4 detects that the discharge end is no longer discharging material, and then the air cannon 3 is controlled to start, increase the vibration amplitude of the hopper 1 or directly blow the accumulated material, thereby loosening the material and discharging it. When the detection mechanism 4 detects that the material is discharging from the discharge end, the air cannon 3 is stopped.
[0063] The embodiments of the present utility model have been described above. The above description is exemplary and not exhaustive, and is also not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. An apparatus for blending high-sulfur local ore, characterized in that Comprising: A hopper, the hopper including a cylindrical body and a bucket body stacked up and down; An exciter, the exciter being arranged on the outer periphery of the cylindrical body; An air cannon, the air cannon being arranged on the outer periphery of the cylindrical body; A detection mechanism, the detection mechanism being arranged at the discharge end of the hopper or on a batching scale below the hopper, the detection mechanism being in communication connection with the exciter and the air cannon, and being used for controlling the opening and closing states of the exciter and the air cannon according to the discharge state.
2. The device for adding high-sulfur local ore according to claim 1, wherein When discharging, the exciter is continuously started, and the air cannon is intermittently started.
3. The device for adding high-sulfur local ore according to claim 1, characterized in that, The exciter includes: A housing, a motor being arranged on the housing, a vibrating rod being arranged in the housing, one end of the vibrating rod being connected to the cylindrical body, the other end of the vibrating rod being connected to the motor, and an eccentric block and an eccentric adjustment block being arranged on the vibrating rod.
4. The device for adding high-sulfur local ore according to claim 1, characterized in that The output end of the air cannon is intermittently in contact with the outer wall of the hopper, and the air cannon is used for vibrating the hopper.
5. The device for adding high-sulfur local ore according to claim 1, characterized in that, A jet pipe is arranged at the output end of the air cannon, and the jet end of the jet pipe passes through the hopper and is flush with the inner wall of the hopper.
6. The device for adding high-sulfur local ore according to claim 5, characterized in that A groove with an opening downward is arranged on the inner wall of the hopper, the jet end of the jet pipe is arranged in the groove and faces the outlet end of the hopper.
7. The device for adding high-sulfur local ore according to claim 6, characterized in that, A drainage groove is arranged at the opening end of the groove.
8. The device for adding high-sulfur local ore according to claim 6, characterized in that, The groove is flush with the inner wall of the hopper.
9. The device for adding high-sulfur local ore according to claim 1, wherein The detection mechanism is arranged at the discharge end of the hopper and includes: A laser sensor, the transmitting end and the receiving end of the laser sensor being respectively arranged on both sides of the hopper and being excited by being blocked by materials during discharging.
10. The device for adding high-sulfur local ore according to claim 1, characterized in that, The detection mechanism is arranged on a batching scale below the hopper and includes a reading module in communication connection with the batching scale, and the reading module is used for reading the weighing data of the batching scale.