Intelligent special rotating roller table
By adopting a simple rotating unit and bearing structure, the complexity and high cost of the rotating mechanism of the plywood production line are solved, and safe and reliable rotating operation and low-cost installation are achieved.
Patent Information
- Application Number
- CN202422160902.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing plywood production line has a complex rotating mechanism structure, large area, high cost, inconvenient maintenance and dangerous operation.
A simple rotating unit, including a rotating bracket, a hoisting cylinder and a pinion-driven bearing structure, realizes lifting and rotating of the roller table assembly, avoids the complexity of the traditional gear transmission mechanism, and uses anchor bolts to fix it, reduces cost and reduces floor area.
It realizes a rotating operation with simple structure, convenient installation, low cost and safe and reliable, reducing installation difficulty and maintenance risks, and reducing floor area.
Smart Images

Figure CN223073196U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet processing equipment, and specifically relates to an intelligent special rotating roller table. Background Art
[0002] In a plywood production line, due to the heavy load borne by the plywood production line, it is very inconvenient to change the direction of the stack of boards. Currently, the traditional rotary gear method has a complex structure and requires a complex gear pair structure. For example, the universal corner device of the conveying table disclosed in Chinese Patent CN208828769U includes a corner tray, a rotating shaft, a rotating mechanism and a lifting mechanism; the rotating mechanism includes a motor, a first gear and a second gear; the motor is fixedly arranged below the conveying table; the first gear is fixedly sleeved on the rotating shaft of the speed reducer connected to the motor; the second gear is fixedly sleeved on the rotating shaft and meshes with the first gear; the top of the rotating shaft is detachably connected to the corner tray, and the bottom of the rotating shaft is connected to the lifting mechanism; a pressing plate is movably connected to the top of the conveying table; the pressing plate is adapted to the corner tray.
[0003] Another example is the sheet rotating table disclosed in Chinese Patent CN205675764U, where the rotating unit is a rotating oil cylinder with one end rotatably connected below the lifting inner sleeve mounting plate and the other end connected to the lower end of the rotating main shaft, and the rotating oil cylinder and the rotating main shaft form a rotating transmission connection.
[0004] The above-mentioned conveying tables all have the problem of complex structures. The rotating mechanism or the rotating unit needs to excavate a foundation pit below the production line for installation, which occupies a large area, has a high cost, is inconvenient for maintenance, and is dangerous to operate. Summary of the Utility Model
[0005] The utility model provides an intelligent special rotating roller table, which adopts a simple rotating unit, is convenient for installation and has a low cost, and solves the problem of complex structure existing in the existing board stack direction conversion structure.
[0006] An intelligent special rotating roller table is applied to a plywood production line in the forest products industry, and the heavy load can reach 2 tons. It includes a roller table assembly, a slewing device and a slewing device fixing seat which are stacked from top to bottom; the upper end of the slewing device rotates and the lower end is fixed, realizing the relative rotation of the roller table assembly and the slewing device fixing seat.
[0007] The slewing device includes a slewing bracket, an upper support plate arranged at the lower end of the slewing bracket, and a jacking oil cylinder arranged on the slewing bracket. The upper end of the jacking oil cylinder is connected to the roller table assembly, that is, the upper end of the jacking oil cylinder is set as a free end to drive the roller table assembly to move up and down; the lower end of the jacking oil cylinder is fixed on the slewing bracket of the slewing device, and the upper end of the jacking oil cylinder is connected to the roller table assembly, realizing that the roller table assembly can be jacked up. At the initial elevation, the top surface of the roller is lower than the top surface of the chain. The pallet enters from the plate feeding direction and stops above the roller. Then the roller table assembly is jacked up. At this time, the top surface of the roller is higher than the top surface of the chain, realizing the contact between the roller table assembly and the plate, and then it is conveyed out.
[0008] Preferably, the fixed seat of the slewing device includes a square tube base, a rotating unit, and a lower support plate connected in sequence from bottom to top. The square tube base is made of square tubes welded into a support. The rotating unit includes a slewing bearing outer ring and a slewing bearing inner ring that are rotationally and coaxially matched with each other. The lower part of the slewing bearing outer ring is connected to the lower support plate, and the upper part of the slewing bearing inner ring is connected to the upper support plate; the slewing bearing outer ring is fixedly arranged on the lower support plate, the slewing bearing outer ring is fixedly arranged, and the slewing bearing inner ring rotates relative to the slewing bearing outer ring, realizing the rotation of the slewing device. The rotating unit is constructed as a bearing structure. The height of the upper end surface of the slewing bearing outer ring is lower than the height of the slewing bearing inner ring, avoiding movement interference.
[0009] Preferably, 4 jacking oil cylinders are provided, and the jacking oil cylinders are arranged at the four corners of the slewing bracket. Using the oil cylinders at the four corner positions for support and realizing lifting ensures the stable installation of the roller table assembly and improves the reliability.
[0010] Preferably, the roller table assembly includes a roller chassis, a roller unit, and a roller motor. The roller motor drives the roller unit to rotate through chain drive, and an oil cylinder mounting seat connected to the upper end of the jacking oil cylinder is arranged on the roller chassis.
[0011] Preferably, the utility model further includes a transport frame assembly and a main shaft motor arranged on the slewing bracket. The main shaft motor drives the chain on the transport frame assembly to move. The transport frame assembly is used to convey the pallet from the plate feeding direction to the roller table assembly.
[0012] In the utility model, the roller table assembly can be lifted. At the initial elevation, the top surface of the roller unit is lower than the top surface of the chain. The pallet is transferred from the plate feeding direction by the chain conveyor and stops above the roller. The roller unit is jacked up. At this time, the top surface of the roller unit is higher than the top surface of the chain. After rotating in the direction of the rotating unit, it is conveyed out by the roller unit.
[0013] Preferably, through holes are evenly distributed on the end faces of the slewing bearing outer ring and the slewing bearing inner ring, which are used to realize the bolt connection between the slewing bearing outer ring and the lower support plate, and the bolt connection between the slewing bearing inner ring and the upper support plate.
[0014] Preferably, the lower support plate is fixedly connected to the ground through anchor bolts. The anchor bolts are simple to install, low in cost, and occupy very little area, avoiding the trouble of excavating deep foundation pits required by the gear transmission mechanism in the prior art. Moreover, they are firmly installed, convenient to install, and easy to disassemble.
[0015] Preferably, the driving mechanism of the slewing device in the present invention is as follows: the outer circumference of the outer ring of the slewing bearing is a toothed ring structure. The slewing device further includes a slewing motor and a pinion. The slewing motor is connected to the slewing support, the pinion is connected to the output shaft of the slewing motor, and the pinion meshes with the outer ring of the slewing bearing.
[0016] The beneficial effects of the present invention are as follows:
[0017] The slewing device has a simple structure and a small volume. It uses a pinion to drive a toothed ring, is arranged on the ground, and adopts a bearing structure, which is low in cost and convenient to install.
[0018] It is simple to operate. The slewing device is arranged inside the entire rotating roller table, and the rotation operation is safe and reliable.
[0019] The lifting of the roller table assembly is realized by a hydraulic cylinder, and the lifting mechanism is simple and convenient to operate.
[0020] The anchor bolts are simple to install, low in cost, and occupy very little area, avoiding the trouble of excavating deep foundation pits required by the gear transmission mechanism in the prior art. Moreover, they are firmly installed, convenient to install, and easy to disassemble. Description of the Drawings
[0021] Figure 1 is the overall structure diagram of an intelligent special rotating roller table described in the present invention.
[0022] Figure 2 is the structural schematic diagram of the slewing device described in the present invention.
[0023] Figure 3 and Figure 4 is the structural schematic diagram of the fixed seat of the slewing device described in the present invention.
[0024] Figure 5 and Figure 6 is the matching structural schematic diagram of the fixed seat of the slewing device and the slewing device described in the present invention.
[0025] Figure 7 and Figure 8 is the structural schematic diagram of the roller table assembly described in the present invention
[0026] In the figure: 1 - roller table assembly, 101 - roller base frame, 102 - roller unit, 103 - roller motor, 104 - oil cylinder mounting seat, 2 - slewing device, 201 - slewing bracket, 201 - arranged on the slewing bracket, 202 - upper support plate, 203 - lifting oil cylinder, 204 - transport frame assembly, 205 - main shaft motor, 206 - slewing motor, 207 - pinion, 3 - slewing device fixed seat, 301 - square pipe base, 302 - lower support plate, 303 - slewing bearing outer ring, 304 - slewing bearing inner ring. Detailed implementation mode
[0027] The following further describes the present utility model in conjunction with the accompanying drawings and the detailed implementation mode. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and shall not constitute an improper limitation to the present utility model.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "left", "right", "upper", "lower", "front", "rear", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or structure referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0029] Embodiment 1:
[0030] As Figure 1 shown, an intelligent special rotating roller table includes a roller table assembly 1, a slewing device 2 and a slewing device fixed seat 3 which are stacked from top to bottom.
[0031] As Figure 2 shown, the slewing device 2 includes a slewing bracket 201, an upper support plate 202 arranged at the lower end of the slewing bracket 201, and a lifting oil cylinder 203 arranged on the slewing bracket 201. The upper end of the lifting oil cylinder 203 is connected to the roller table assembly 1.
[0032] As Figures 3 - 4 shown, the slewing device fixed seat 3 includes a square pipe base 301, a rotating unit and a lower support plate 302 which are connected in sequence from bottom to top. The rotating unit includes a slewing bearing outer ring 303 and a slewing bearing inner ring 304 which are rotationally and coaxially matched with each other. The lower part of the slewing bearing outer ring 303 is connected to the lower support plate 302, and the upper part of the slewing bearing inner ring 304 is connected to the upper support plate 202.
[0033] Working principle of this embodiment: The lifting oil cylinder 203 realizes the lifting of the roller table assembly 1. At the initial elevation, the top surface height of the roller table assembly 1 decreases. The stack of plates enters from the plate feeding direction and stops above the roller table assembly 1. Then, the lifting oil cylinder 203 lifts the roller table assembly 1. At this time, after the top surface of the roller cylinder assembly holds up the plate and the rotating unit rotates, it is conveyed by the roller cylinder assembly.
[0034] Embodiment 2:
[0035] This embodiment is applied to the plywood production line in the forest products industry, and the heavy load can reach 2 tons.
[0036] As Figure 1 shown, an intelligent special rotating roller table includes a roller table assembly 1, a slewing device 2, and a slewing device fixing base 3 that are stacked from top to bottom.
[0037] As Figure 2 shown, the upper end of the slewing device 2 rotates and the lower end is fixed, realizing the relative rotation between the roller table assembly 1 and the slewing device fixing base 3.
[0038] As Figure 2 shown, in this embodiment, the slewing device 2 includes a slewing bracket 201, an upper support plate 202 provided at the lower end of the slewing bracket 201, and a lifting oil cylinder 203 provided on the slewing bracket 201. The upper end of the lifting oil cylinder 203 is connected to the roller table assembly 1, that is, the upper end of the lifting oil cylinder 203 is set as a free end to drive the roller table assembly 1 to move up and down; the lower end of the lifting oil cylinder 203 is fixed on the slewing bracket 201 of the slewing device 2, and the upper end of the lifting oil cylinder 203 is connected to the roller table assembly 1, realizing that the roller table assembly 1 can be lifted.
[0039] As Figure 3 and Figure 4 shown, in this embodiment, the slewing device fixing base 3 includes a square tube base 301, a rotating unit, and a lower support plate 302 that are connected in sequence from bottom to top.
[0040] The square tube base 301 is made of square tubes welded into a support, and the square tube base 301 is constructed in a frame shape. On the premise of ensuring strength, the weight can be reduced and the rotational resistance can be reduced.
[0041] As Figure 3 and Figure 4As shown, the rotating unit includes a slewing bearing outer ring 303 and a slewing bearing inner ring 304 that are coaxially and rotationally engaged with each other. The lower part of the slewing bearing outer ring 303 is connected to the lower support plate 302, and the upper part of the slewing bearing inner ring 304 is connected to the upper support plate 202. The slewing bearing outer ring 303 is fixedly arranged on the lower support plate 302. The slewing bearing outer ring 303 is fixedly arranged, and the slewing bearing inner ring 304 rotates relative to the slewing bearing outer ring 303, realizing the rotation of the slewing device 2. The rotating unit is constructed as a bearing structure. The height of the upper end face of the slewing bearing outer ring 303 is lower than the height of the slewing bearing inner ring 304, avoiding movement interference.
[0042] In this embodiment, the upper support plate 202 and the slewing bracket 201 are fixedly welded, and the lower support plate 302 and the square tube base 301 are fixedly welded.
[0043] In this embodiment, four jacking cylinders 203 are provided, and the jacking cylinders 203 are arranged at the four corners of the slewing bracket 201. Using cylinders at the four corner positions for support and realizing lifting ensures the stable installation of the roller table assembly 1 and improves reliability.
[0044] As Figure 7 and Figure 8 shown, in this embodiment, the roller table assembly 1 includes a roller bottom frame 101, a roller unit 102, and a roller motor 103. The roller motor 103 drives the roller unit 102 to rotate through chain drive. An oil cylinder mounting seat 104 connected to the upper end of the jacking cylinder 203 is arranged on the roller bottom frame 101.
[0045] As Figure 2 shown, this embodiment further includes a transport frame assembly 204 and a main shaft motor 205 arranged on the slewing bracket 201. The main shaft motor 205 drives the chain movement on the transport frame assembly 204. The transport frame assembly 204 is used to convey the pallet from the plate feeding direction to the roller table assembly 1.
[0046] As Figure 3 shown, in this embodiment, through holes are evenly distributed on the end faces of the slewing bearing outer ring 303 and the slewing bearing inner ring 304, which are used to realize the bolt connection between the slewing bearing outer ring 303 and the lower support plate 302, and the bolt connection between the slewing bearing inner ring 304 and the upper support plate 202.
[0047] In this embodiment, the lower support plate 302 is fixedly connected to the ground through anchor bolts.
[0048] As Figure 5 and Figure 6As shown in the figure, the driving mechanism of the slewing device 2 in the present utility model is as follows: The outer circumference of the outer ring 303 of the slewing bearing is a gear ring structure. The slewing device 2 further includes a slewing motor 206 and a pinion gear 207. The slewing motor 206 is connected to the slewing bracket 201. The pinion gear 207 is connected to the output shaft of the slewing motor 206. The pinion gear 207 meshes with the outer ring 303 of the slewing bearing. The slewing motor 206 drives the pinion gear 207 to mesh with the outer ring 303 of the slewing bearing. Since the outer ring 303 of the slewing bearing is stationary, the pinion gear 207 rotates along the outer ring 303 of the slewing bearing, thereby driving the slewing bracket 201 to rotate, realizing the rotation of the slewing device 2.
[0049] The working principle of this embodiment: The roller table assembly 1 can be lifted under the action of the lifting oil cylinder 203. At the initial elevation, the top surface of the roller unit 102 is lower than the top surface of the conveyor chain of the chain conveyor rack. The pallet is transferred into the roller unit 102 from the incoming plate direction by the transfer frame assembly 204 and stops above the roller unit 102. The roller unit 102 is lifted. At this time, the top surface of the roller unit 102 is higher than the top surface of the chain of the chain conveyor rack. After the rotation direction of the rotating unit is driven by the slewing motor 206 to drive the pinion gear 207, it is conveyed out by the roller unit 102.
Claims
1. An intelligent special rotating roller table, characterized in that It includes a roller table assembly (1), a slewing device (2) and a slewing device fixing base (3) which are arranged in a stacked manner from top to bottom; the slewing device (2) includes a slewing bracket (201), an upper support plate (202) arranged at the lower end of the slewing bracket (201), and a jacking oil cylinder (203) arranged on the slewing bracket (201), and the upper end of the jacking oil cylinder (203) is connected to the roller table assembly (1); the slewing device fixing base (3) includes a square pipe base (301), a rotating unit and a lower support plate (302) which are connected in sequence from bottom to top, the rotating unit includes a slewing bearing outer ring (303) and a slewing bearing inner ring (304) which are rotationally matched coaxially, the lower part of the slewing bearing outer ring (303) is connected to the lower support plate (302), and the upper part of the slewing bearing inner ring (304) is connected to the upper support plate (202).
2. The intelligent special rotary roller table according to claim 1, wherein: The jacking oil cylinders (203) are arranged in 4 numbers, and the jacking oil cylinders (203) are arranged at the four corners of the slewing bracket (201).
3. An intelligent special rotating roller table according to claim 1, wherein: The roller table assembly (1) includes a roller chassis (101), a roller unit (102) and a roller motor (103), the roller motor (103) drives the roller unit (102) to rotate through chain drive, and an oil cylinder mounting seat (104) connected to the upper end of the jacking oil cylinder (203) is arranged on the roller chassis (101).
4. The intelligent special rotary roller table according to claim 1, characterized in that: It also includes a transport frame assembly (204) and a main shaft motor (205) arranged on the slewing bracket (201), and the main shaft motor (205) drives the chain movement on the transport frame assembly (204).
5. An intelligent special rotating roller table according to claim 1, characterized in that: Through holes are evenly arranged on the end faces of the slewing bearing outer ring (303) and the slewing bearing inner ring (304).
6. The intelligent special rotary roller table according to claim 1, wherein: The lower support plate (302) is connected and fixed to the ground through anchor bolts.
7. The intelligent special rotary roller table according to claim 1, characterized in that: The outer circumference of the slewing bearing outer ring (303) is a toothed ring structure, the slewing device (2) also includes a slewing motor (206) and a pinion (207), the slewing motor (206) is connected to the slewing bracket (201), the pinion (207) is connected to the output shaft of the slewing motor (206), and the pinion (207) meshes with the slewing bearing outer ring (303).
Citation Information
Patent Citations
Panel revolving stage
CN205675764U
Universal corner device of conveying table
CN208828769U