Feeding mechanism for photovoltaic aluminum profile frame machining

By introducing an adjustment mechanism and a support guide structure into the feeding mechanism, the problems of height and angle adjustment in aluminum profile frame processing are solved, production efficiency and equipment adaptability are improved, and failure rate is reduced.

CN223073299UActive Publication Date: 2025-07-08JIANGYIN DINGXIN ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202422444660.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-08
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing feeding mechanism cannot adjust the height and angle according to the use environment during the processing of aluminum profile frames, resulting in lag and high failure rates, affecting production efficiency and equipment versatility.

Method used

An adjustment mechanism including a base, a conveyor, a servo motor, a threaded rod, a threaded sleeve and a connecting rod is designed. The servo motor drives the threaded rod to rotate to realize the height and angle adjustment of the conveyor, and combines the setting of the support block and the guide groove to improve stability and protection.

Benefits of technology

Optimized the feeding process, reduce lags and errors, reduce equipment failure rate, improve production efficiency, and enhance the equipment's ability to adapt to diversified production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic aluminum profile frame processing feed mechanism, including base and conveyer, said conveyer is located the top of base, the top of base and located the center is fixedly installed with baffle, both left and right sides of the top of base are fixedly installed with vertical plate, the top of base is provided with adjusting mechanism, and the top of base is provided with adjusting mechanism. And the adjusting mechanism comprises servo motors, threaded rods, threaded sleeves, connecting rods and first fixing blocks, the servo motors are fixedly installed on the outer sides of the two vertical plates, the threaded rods are fixedly installed at the output ends of the two servo motors, and through the arrangement of the adjusting mechanism, in the feeding process, according to different use requirements, the feeding efficiency is improved, and the working efficiency is improved. The height and the angle of the conveyor are adjusted, so that the feeding process is optimized, jamming and errors are reduced, the equipment failure rate is reduced, the production efficiency is improved, the equipment can meet diversified production requirements, and the adaptability and the flexibility of a production line are enhanced.
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Description

Technical Field

[0001] The utility model relates to a feeding mechanism for processing photovoltaic aluminum profile frames, belonging to the technical field of photovoltaic aluminum profile frames. Background Technique

[0002] The photovoltaic aluminum profile frame is a key structural component for supporting and fixing solar panels in photovoltaic modules. It is usually made of high-strength aluminum alloy materials, with the characteristics of corrosion resistance, light weight, high strength, and easy processing. The aluminum profile frame can not only enhance the mechanical strength and wind and snow resistance of the photovoltaic module, but also effectively extend the service life of the module. At the same time, it helps to maintain the flatness of the solar panel and improve the photoelectric conversion efficiency.

[0003] During the processing, the feeding mechanism can automatically and accurately feed the photovoltaic aluminum profile frame into the processing area to ensure the continuity and consistency during the processing. However, during the transportation of the photovoltaic aluminum profile frame by the existing feeding mechanism, it is not convenient to adjust the height and angle according to the use environment. The fixed height and angle limitations may cause jams or mismatches during the feeding process, increasing the failure rate and downtime during processing. In addition, the lack of adjustment function will also limit the versatility of the equipment, making it difficult to adapt to different processing requirements and affecting production efficiency and flexibility.

[0004] Therefore, a feeding mechanism for processing photovoltaic aluminum profile frames is proposed. Content of the Utility Model

[0005] In view of this, the utility model provides a feeding mechanism for processing photovoltaic aluminum profile frames to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the utility model is realized as follows: A feeding mechanism for processing photovoltaic aluminum profile frames includes a base and a conveyor. The conveyor is located on the top of the base. A baffle is fixedly installed at the center of the top of the base. Vertical plates are fixedly installed on both the left and right sides of the top of the base. An adjusting mechanism is arranged on the top of the base. The adjusting mechanism includes a servo motor, a threaded rod, a threaded sleeve, a connecting rod, and a first fixing block. The servo motor is fixedly installed outside the two vertical plates. Output shafts of the two servo motors are fixedly installed with threaded rods. The other ends of the threaded rods are movably connected to the outside of the baffle. The threaded sleeve is threadedly connected to the surfaces of the two threaded rods. The connecting rod is movably connected to the front and rear sides of the two threaded sleeves through a rotating shaft. The first fixing block is fixedly connected to the left and right sides of the bottom of the conveyor. The upper end of the connecting rod is movably connected to the inside of the first fixing block.

[0007] Further preferably, second fixing blocks are fixedly installed around the top of the base. The inner sides of the four second fixing blocks are movably connected with support rods through rotating shafts, and the four support rods are all located outside the four connecting rods.

[0008] Further preferably, a connecting shaft is movably connected to the inner side of the connecting rod. The front and rear ends of the connecting shaft penetrate through the connecting rod and are connected to the upper ends of the support rods.

[0009] Further preferably, a support block is fixedly installed at the bottom of the threaded sleeve. Guide grooves are formed on both the left and right sides of the top of the base, and the support block is slidably connected to the inside of the guide groove to cooperate with the threaded sleeve for movement.

[0010] Further preferably, a motor cover is fixedly installed on the outer side of the vertical plate, and the servo motor is located inside the motor cover.

[0011] Further preferably, positioning bolts are fixedly installed around the top of the base, and the lower ends of the positioning bolts penetrate through the base and extend to the bottom of the base.

[0012] The embodiments of the present utility model have the following advantages due to the adoption of the above technical solutions:

[0013] First, through the setting of the adjustment mechanism, the present utility model can adjust the height and angle of the conveyor during the feeding process according to different usage requirements, thereby optimizing the feeding process, reducing jams and errors, lowering the equipment failure rate, improving the production efficiency, enabling the equipment to meet diverse production needs, and enhancing the adaptability and flexibility of the production line.

[0014] Second, through the setting of the support block and the guide groove, the present utility model can support the bottom of the threaded sleeve and play a guiding role at the same time, avoiding the deviation of the threaded sleeve during movement. Through the setting of the motor cover, the servo motor can be protected to prevent external collisions from causing failures of the servo motor. Through the setting of the positioning bolts, the base can be installed and fixed, thereby improving the overall stability.

[0015] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will become apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 Schematic front view structure diagram of the three-dimensional structure of the present utility model;

[0018] Figure 2 Schematic bottom view structure diagram of the three-dimensional structure of the present utility model;

[0019] Figure 3 Schematic structure diagram of the adjusting mechanism of the present utility model;

[0020] Figure 4 For the present utility model Figure 1 Enlarged structure diagram at position A.

[0021] Reference numerals: 1, base; 2, conveyor; 3, baffle; 4, vertical plate; 5, adjusting mechanism; 501, servo motor; 502, threaded rod; 503, threaded sleeve; 504, connecting rod; 505, first fixing block; 506, connecting shaft; 507, second fixing block; 508, support rod; 6, support block; 7, guide groove; 8, motor cover; 9, positioning bolt. Detailed implementation manners

[0022] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0023] The following will detail the embodiments of the present utility model with reference to the drawings.

[0024] Embodiment 1

[0025] As Figures 1-4As shown in the figure, an embodiment of the present utility model provides a feeding mechanism for processing photovoltaic aluminum profile frames, including a base 1 and a conveyor 2. The conveyor 2 is located on the top of the base 1. A baffle 3 is fixedly installed at the center of the top of the base 1. Vertical plates 4 are fixedly installed on both the left and right sides of the top of the base 1. An adjusting mechanism 5 is arranged on the top of the base 1. The adjusting mechanism 5 includes a servo motor 501, a threaded rod 502, a threaded sleeve 503, a connecting rod 504, and a first fixing block 505. The servo motor 501 is fixedly installed on the outer sides of the two vertical plates 4. Output ends of the two servo motors 501 are fixedly installed with threaded rods 502. The other ends of the threaded rods 502 are movably connected to the outer side of the baffle 3. The threaded sleeve 503 is threadedly connected to the surfaces of the two threaded rods 502. The connecting rod 504 is movably connected to the front and rear sides of the two threaded sleeves 503 through a rotating shaft. The first fixing block 505 is fixedly connected to the left and right sides of the bottom of the conveyor 2. The upper end of the connecting rod 504 is movably connected to the inner side of the first fixing block 505. Second fixing blocks 507 are fixedly installed around the top of the base 1. The inner sides of the four second fixing blocks 507 are movably connected with support rods 508 through rotating shafts. The four support rods 508 are all located outside the four connecting rods 504. A connecting shaft 506 is movably connected to the inner side of the connecting rod 504. The front and rear ends of the connecting shaft 506 penetrate through the connecting rod 504 and are connected to the upper ends of the support rods 508.

[0026] Through the setting of the adjusting mechanism 5, during the feeding process, according to different usage requirements, the height and angle of the conveyor 2 can be adjusted, thereby optimizing the feeding process, reducing jams and errors, reducing the failure rate of the equipment, improving production efficiency, enabling the equipment to meet diverse production needs, and enhancing the adaptability and flexibility of the production line.

[0027] Embodiment 2

[0028] In one embodiment, a support block 6 is fixedly installed at the bottom of the threaded sleeve 503. Guide grooves 7 are opened on both the left and right sides of the top of the base 1. The support block 6 is slidably connected to the inner side of the guide groove 7 to cooperate with the movement of the threaded sleeve 503. A motor cover 8 is fixedly installed on the outer side of the vertical plate 4. The servo motor 501 is located inside the motor cover 8. Positioning bolts 9 are fixedly installed around the top of the base 1. The lower ends of the positioning bolts 9 penetrate through the base 1 and extend to the bottom of the base 1.

[0029] Through the setting of the support block 6 and the guide groove 7, the bottom of the threaded sleeve 503 can be supported and guided at the same time to prevent the threaded sleeve 503 from shifting during movement. Through the setting of the motor cover 8, the servo motor 501 can be protected to prevent external collisions, which may cause the servo motor 501 to malfunction. Through the setting of the positioning bolts 9, the base 1 can be installed and fixed, thereby improving the overall stability.

[0030] When the utility model works: Place the aluminum profile frame on the top of the conveyor 2, and the conveyor 2 is used for conveying. When it is necessary to adjust the height of the conveyor 2, the servo motors 501 on both sides can be started simultaneously to work. After the servo motors 501 on both sides are started simultaneously, they will drive the threaded rods 502 at the output ends to rotate simultaneously. While the threaded rods 502 are rotating, under the action of threaded connection, they will drive the threaded sleeves 503 to move inward. During the movement of the threaded sleeves 503, they will drive the lower ends of the connecting rods 504 to move inward, so that the connecting rods 504 are deflected, causing the upper ends of the connecting rods 504 to move downward, driving the conveyor 2 to move downward. When it is necessary to adjust the angle of the conveyor 2, the servo motor 501 on one side can be started to drive the threaded rod 502 to rotate. While the threaded rod 502 is rotating, it will drive the threaded sleeve 503 on one side to move inward. While the threaded sleeve 503 is moving, it drives the connecting rod 504 to move, causing one end of the conveyor 2 to deflect downward, thus achieving the effect of angle adjustment.

[0031] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claimed rights.

Claims

1. A feeding mechanism for processing photovoltaic aluminum profile frames, comprising a base (1) and a conveyor (2), characterized in that: The conveyor (2) is located on top of the base (1). A baffle (3) is fixedly installed at the center of the top of the base (1). Vertical plates (4) are fixedly installed on both the left and right sides of the top of the base (1). An adjusting mechanism (5) is provided on the top of the base (1). The adjusting mechanism (5) includes a servo motor (501), a threaded rod (502), a threaded sleeve (503), a connecting rod (504), and a first fixing block (505). The servo motor (501) is fixedly installed on the outer sides of the two vertical plates (4). Output shafts of the two servo motors (501) are fixedly installed with threaded rods (502). The other ends of the threaded rods (502) are movably connected to the outer side of the baffle (3). The threaded sleeve (503) is threadedly connected to the surfaces of the two threaded rods (502). The connecting rod (504) is movably connected to the front and rear sides of the two threaded sleeves (503) through a rotating shaft. The first fixing block (505) is fixedly connected to the left and right sides of the bottom of the conveyor (2). The upper end of the connecting rod (504) is movably connected to the inner side of the first fixing block (505).

2. The feeding mechanism for processing photovoltaic aluminum profile frames according to claim 1, characterized in that: Second fixing blocks (507) are fixedly installed around the top of the base (1). Support rods (508) are movably connected to the inner sides of the four second fixing blocks (507) through rotating shafts. The four support rods (508) are all located outside the four connecting rods (504).

3. The feeding mechanism for processing photovoltaic aluminum profile frames according to claim 2, characterized in that: A connecting shaft (506) is movably connected to the inner side of the connecting rod (504). The front and rear ends of the connecting shaft (506) penetrate through the connecting rod (504) and are connected to the upper ends of the support rods (508).

4. A feeding mechanism for processing photovoltaic aluminum profile frames according to claim 1, characterized in that: A support block (6) is fixedly installed at the bottom of the threaded sleeve (503). Guide grooves (7) are opened on both the left and right sides of the top of the base (1). The support block (6) is slidably connected to the inner side of the guide groove (7) to cooperate with the threaded sleeve (503) for movement.

5. The feeding mechanism for processing photovoltaic aluminum profile frames according to claim 1, characterized in that: A motor cover (8) is fixedly installed on the outer side of the vertical plate (4). The servo motor (501) is located inside the motor cover (8).

6. The feeding mechanism for processing photovoltaic aluminum profile frames according to claim 1, wherein: Positioning bolts (9) are fixedly installed around the top of the base (1). The lower ends of the positioning bolts (9) penetrate through the base (1) and extend to the bottom of the base (1).