High-speed splitting machine
By designing adjustable reel, slitting shaft and reeling assembly, combined with stepper motor and positioning screws, the applicability and inconvenience of loading and unloading of existing high-speed slitting machines when slicing and refilling membranes is solved, and fast slitting and convenient operation are achieved.
Patent Information
- Application Number
- CN202422275097.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When slicing and refilling membranes, existing high-speed slitting machines are difficult to adjust the slitting spacing according to different finished product needs, which is insufficient inapplicable and inconvenient to load and unload.
A high-speed slitting machine is designed. Through adjustable reel, slitting shaft and reel assembly, combined with stepper motor and positioning screws, the precise positioning and rapid slitting of the composite membrane reel is achieved, making it easier to load and unload.
It realizes rapid slitting according to processing needs, improves the applicability of the slitting machine, simplifies the loading and unloading process, and improves work efficiency.
Smart Images

Figure CN223073625U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting machines, in particular to a high-speed slitting machine. Background Art
[0002] Lamination is to coat plastic film with adhesive, and then combine it with printed materials with paper as the substrate, and pressurize them with rubber rollers and heating rollers to form a paper-plastic integrated product. After the lamination process is completed, a slitting machine is needed to cut the lamination into different specifications as needed.
[0003] After searching, the existing Chinese patent with publication number CN202420122679.0 discloses an adjustable laminating and slitting device. Through the setting of the installation mechanism, the installation of the slitting roller is realized, the operation is simple, and the work efficiency is improved; by adjusting the setting of the winding mechanism, the limit in the winding process is realized, and by pressing the pressing block downward, the pressing block is made to disengage the positioning groove under the action of the hinge rod. At this time, the position of the sliding part can be adjusted, and the spacing between the sliding parts can be adjusted to adapt to the winding of film parts of different specifications. The setting of the sliding part can limit the film parts in the winding process to prevent the wound film parts from shifting and being scattered, thereby improving work efficiency and reducing labor intensity.
[0004] The above technical solution has the following defects: such a high-speed slitting machine is provided with an installation mechanism to facilitate the installation of the slitting roller; however, in actual use, when the laminate is slitting, the slitting intervals are different depending on the requirements for the finished product. In order to further improve the applicability and make the high-speed slitting machine applicable to laminate cutting work of different distances, a high-speed slitting machine is proposed, which can adjust the components on the unwinding shaft, slitting shaft and winding shaft according to the processing requirements, so that the laminated film roll can be quickly slit according to the processing needs, and has good applicability. After the slitting is completed, the unwinding shaft and the winding shaft can be rotated out for loading and unloading, making loading and unloading more convenient.
[0005] In view of this, the author improves and solves the above problems, concentrates on research and cooperates with theoretical application, and finally proposes a technical solution with reasonable design and effective improvement of the above defects.
[0006] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0007] The utility model provides a high-speed slitter, which solves the problems raised in the above background. The components on the unwinding shaft, slitting shaft and winding shaft can be adjusted according to the processing requirements, so that the composite film reel can be quickly slit according to the processing needs, with good applicability. After slitting, the unwinding shaft and winding shaft can be rotated out for loading and unloading, making the loading and unloading more convenient.
[0008] The solution of the utility model to the above technical problems is as follows: A high-speed slitter includes a load-bearing bracket, an unwinding roller, a slitting roller, a winding roller, positioning screws, positioning disks, connecting bolts and a slitting cutter head. The inner wall of the load-bearing bracket is evenly rotatably connected with turning rollers. The load-bearing bracket is rotatably connected with a motor box. A stepping motor is fixedly installed on the inner wall of the motor box. The driving end of the stepping motor is fixedly connected with a mounting plate. The unwinding roller, slitting roller and winding roller are fixedly connected with the mounting plate. Positioning blocks are rotatably connected to the unwinding roller, slitting roller and winding roller. The positioning blocks are connected with the load-bearing bracket through the positioning screws. A connecting cylinder is fixedly installed on the positioning disk. The connecting cylinder can be connected with the unwinding roller and winding roller through the connecting bolts. An installation cylinder is fixedly installed on the slitting cutter head. The installation cylinder is connected with the slitting roller through the connecting bolts.
[0009] On the basis of the above technical solutions, the utility model can be further improved as follows.
[0010] Further, the motor box is rotatably connected with a bearing and is rotatably connected with the mounting plate through the bearing, so that the mounting plate can rotate stably at the motor box.
[0011] Further, bolt grooves are provided on the load-bearing bracket corresponding to the positioning screws.
[0012] Further, through holes are provided on the positioning blocks corresponding to the positioning screws. The positioning screws pass through the positioning blocks and are threadedly connected with the load-bearing bracket, so that the unwinding roller, slitting roller and winding roller can rotate stably at the load-bearing bracket.
[0013] Further, scale lines are provided on the outer walls of the unwinding roller, slitting roller and winding roller, so that the positioning disks can be accurately set on the outer walls of the unwinding roller and winding roller, and the slitting cutter head can be accurately set on the outer wall of the slitting roller.
[0014] Further, strip-shaped holes are provided on the unwinding roller, slitting roller and winding roller corresponding to the connecting bolts, which can be used to pass through the connecting bolts.
[0015] Further, two winding rollers are provided, and the two winding rollers are arranged up and down, so that the slit composite film can be wound separately.
[0016] Further, the unwinding roller and winding roller rotate and open laterally, and the slitting roller rotates and opens vertically. After opening, loading and unloading can be carried out.
[0017] The utility model provides a high-speed slitter, which has the following advantages:
[0018] 1. Unscrew the positioning screw that fixes the positioning block, and the unwinding roller, slitting roller and winding roller can be screwed out from the load-bearing bracket. Place the raw material of the composite film reel at the unwinding roller of the mounting plate, and install the connecting cylinder of the positioning disk at the unwinding roller through the connecting bolt, so as to position the raw material of the composite film reel on the outer wall of the unwinding roller. According to the length of the composite film to be slit, install the required number of slitting cutter disks evenly spaced on the outer wall of the slitting roller through the connecting bolt. According to the length of the composite film to be wound, install the positioning disk and the composite film winding reel on the outer wall of the winding roller in sequence, and the composite film winding reels on both sides of the winding roller are arranged staggeredly. Such an assembly structure enables the slitter to be adjusted according to needs, so that the slitter can be applied to the slitting processing operations of different composite films;
[0019] 2. The composite film is discharged from the unwinding roller, passes through the turning roller and is slit by the slitting cutter disk, and then is respectively wound onto the upper and lower winding rollers. After the high-speed slitting processing is completed, the four stepping motors can be closed to stop the processing. Removing the positioning screw that positions the positioning block can rotate and extend the unwinding roller and the winding roller for loading and unloading;
[0020] 3. Such a structure of the high-speed slitter can adjust the components on the unwinding shaft, slitting shaft and winding shaft according to the processing requirements, so that the composite film reel can be quickly slit according to the processing needs, and has good applicability. After the slitting is completed, the unwinding shaft and the winding shaft can be screwed out for loading and unloading, making the loading and unloading more convenient.
[0021] The above description is only an overview of the technical solution of the utility model. In order to be able to understand the technical means of the utility model more clearly and implement it according to the content of the specification, the following takes the preferred embodiment of the utility model and combines the drawings to describe in detail as follows. The specific implementation manner of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the utility model and form a part of this application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model. In the drawings:
[0023] Figure 1 It is a schematic structural diagram of a high-speed slitter from a side view angle provided by an embodiment of the utility model;
[0024] Figure 2 It is a schematic structural diagram of the unwinding roller in a high-speed slitter provided by an embodiment of the utility model;
[0025] Figure 3Schematic diagram of the structure of a winding roller in a high-speed slitter provided by an embodiment of the present utility model;
[0026] Figure 4 Schematic diagram of the structure of a slitting roller in a high-speed slitter provided by an embodiment of the present utility model;
[0027] Figure 5 Schematic diagram of the structure of a positioning disk in a high-speed slitter provided by an embodiment of the present utility model.
[0028] In the drawings, the list of components represented by each reference numeral is as follows:
[0029] 1, load-bearing bracket; 2, unwinding roller; 3, slitting roller; 4, winding roller; 5, turning roller; 6, motor box; 7, stepper motor; 8, mounting plate; 9, positioning block; 10, positioning screw; 11, scale line; 12, positioning disk; 13, connecting cylinder; 14, connecting bolt; 15, slitting cutter head; 16, mounting cylinder; 17, strip hole. Detailed implementation manners
[0030] The following combines the attached Figures 1-5 The principles and features of the present utility model are described below. The examples given are only used to explain the present utility model and are not intended to limit the scope of the present utility model. In the following paragraphs, the present utility model is described more specifically by way of example with reference to the drawings. The advantages and features of the present utility model will be clearer according to the following description and the claims. It should be noted that the drawings are all in a very simplified form and use non-precise scales, only for the purpose of facilitating and clearly assisting in explaining the purpose of the embodiments of the present utility model.
[0031] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0033] Such as Figures 1-5As shown in the figure, a high-speed slitter includes a load-bearing bracket 1, an unwinding roller 2, a slitting roller 3, a winding roller 4, positioning screws 10, a positioning disk 12, connecting bolts 14, and a slitting cutter head 15. Steering rollers 5 are evenly and rotatably connected to the inner wall of the load-bearing bracket 1. The load-bearing bracket 1 is rotatably connected to a motor box 6. A stepping motor 7 is fixedly installed on the inner wall of the motor box 6. The driving end of the stepping motor 7 is fixedly connected to a mounting plate 8. The unwinding roller 2, the slitting roller 3, and the winding roller 4 are fixedly connected to the mounting plate 8. Positioning blocks 9 are rotatably connected to the unwinding roller 2, the slitting roller 3, and the winding roller 4. The positioning blocks 9 are connected to the load-bearing bracket 1 through the positioning screws 10. A connecting cylinder 13 is fixedly installed on the positioning disk 12. The connecting cylinder 13 can be connected to the unwinding roller 2 and the winding roller 4 through the connecting bolts 14. A mounting cylinder 16 is fixedly installed on the slitting cutter head 15. The mounting cylinder 16 is connected to the slitting roller 3 through the connecting bolts 14.
[0034] Preferably, the motor box 6 is rotatably connected with a bearing and is rotatably connected to the mounting plate 8 through the bearing, so that the mounting plate 8 can rotate stably at the motor box 6.
[0035] Preferably, bolt grooves are provided on the load-bearing bracket 1 corresponding to the positioning screws 10.
[0036] Preferably, through holes are provided on the positioning blocks 9 corresponding to the positioning screws 10. The positioning screws 10 pass through the positioning blocks 9 and are threadedly connected to the load-bearing bracket 1, so that the unwinding roller 2, the slitting roller 3, and the winding roller 4 can rotate stably at the load-bearing bracket 1.
[0037] Preferably, scale lines 11 are provided on the outer walls of the unwinding roller 2, the slitting roller 3, and the winding roller 4, so that the positioning disk 12 can be accurately set on the outer walls of the unwinding roller 2 and the winding roller 4, and the slitting cutter head 15 can be accurately set on the outer wall of the slitting roller 3.
[0038] Preferably, strip-shaped holes 17 are provided on the unwinding roller 2, the slitting roller 3, and the winding roller 4 corresponding to the connecting bolts 14, which can be used to pass through the connecting bolts 14.
[0039] Preferably, two winding rollers 4 are provided, and the two winding rollers 4 are arranged vertically, so that the slit composite film can be wound separately.
[0040] Preferably, the unwinding roller 2 and the winding roller 4 rotate and open laterally, and the slitting roller 3 rotates and opens vertically. After opening, feeding and discharging can be carried out.
[0041] The specific working principle and usage method of the present utility model are as follows: Unscrew the positioning screw 10 that fixes the positioning block 9, and the unwind roller 2, slitting roller 3, and winding roller 4 can be unscrewed from the load-bearing bracket 1. Place the raw material of the composite film reel on the unwind roller 2 of the mounting plate 8. Install the connecting cylinder 13 of the positioning disc 12 on the unwind roller 2 through the connecting bolt 14, and the raw material of the composite film reel on the outer wall of the unwind roller 2 can be positioned. Install the required number of slitting cutter discs 15 on the outer wall of the slitting roller 3 at uniform intervals through the connecting bolt 14 according to the length to be slit for the composite film. According to the length to be wound for the composite film, install the positioning disc 12 and the composite film winding reel on the outer wall of the winding roller 4 in sequence, and the composite film winding reels on the two winding rollers 4 on both sides are arranged staggeredly. After installation, the unwind roller 2, slitting roller 3, and winding roller 4 rotate and reset and are connected to the load-bearing bracket 1 through the positioning screw 10, thereby completing the feeding. Start the stepping motor 7 corresponding to the unwind roller 2, and the stepping motor 7 can rotate the unwind roller 2 to release the raw material of the composite film reel. Start the stepping motor 7 corresponding to the slitting roller 3 to drive the slitting cutter disc 15 to rotate and cut the passing composite film. Start the stepping motor 7 corresponding to the winding roller 4 to wind the cut composite film. The composite film is discharged from the unwind roller 2, passes through the turning roller 5 and is slit by the slitting cutter disc 15, and then is respectively wound onto the upper and lower winding rollers 4. After the slitting process is completed, close the four stepping motors 7 to stop the processing. Unscrew the positioning screw 10 that positions the positioning block 9, and the unwind roller 2 and the winding roller 4 can be rotated and extended for feeding and discharging.
[0042] The above is only the preferred embodiment of the present utility model, and does not impose any form of limitation on the present utility model; any ordinary technician in the industry can smoothly implement the present utility model according to the illustrations in the specification and the above description; however, any slight changes, modifications, and equivalent variations made by those familiar with the technology in the technical scope of the present utility model without departing from the technical solution of the present utility model by using the technical content disclosed above are all equivalent embodiments of the present utility model; at the same time, any equivalent changes, modifications, and variations made to the above embodiments based on the essential technology of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A high-speed slitter, comprising a load-bearing bracket (1), an unwinding roller (2), a slitting roller (3), a winding roller (4), positioning screws (10), a positioning disc (12), connecting bolts (14), and a slitting cutter head (15), characterized in that: The inner wall of the load-bearing bracket (1) is evenly and rotatably connected with turning rollers (5). The load-bearing bracket (1) is rotatably connected with a motor box (6). A stepping motor (7) is fixedly installed on the inner wall of the motor box (6). The driving end of the stepping motor (7) is fixedly connected with a mounting plate (8). The unwinding roller (2), the slitting roller (3), and the winding roller (4) are fixedly connected with the mounting plate (8). The unwinding roller (2), the slitting roller (3), and the winding roller (4) are all rotatably connected with positioning blocks (9). The positioning blocks (9) are connected to the load-bearing bracket (1) through positioning screws (10). The positioning disc (12) is fixedly installed with a connecting cylinder (13). The connecting cylinder (13) can be connected to the unwinding roller (2) and the winding roller (4) through connecting bolts (14). The slitting cutter head (15) is fixedly installed with a mounting cylinder (16). The mounting cylinder (16) is connected to the slitting roller (3) through a connecting bolt (14).
2. The high-speed slitter according to claim 1, wherein, The motor box (6) is rotatably connected with a bearing and is rotatably connected to the mounting plate (8) through the bearing.
3. The high-speed slitter according to claim 1, characterized in that, The load-bearing bracket (1) is provided with bolt grooves corresponding to the positioning screws (10).
4. The high-speed slitter according to claim 1, wherein, The positioning blocks (9) are provided with through holes corresponding to the positioning screws (10).
5. The high-speed slitter according to claim 1, characterized in that, The outer walls of the unwinding roller (2), the slitting roller (3), and the winding roller (4) are all provided with scale lines (11).
6. The high-speed slitter according to claim 1, wherein The unwinding roller (2), the slitting roller (3), and the winding roller (4) are all provided with strip holes (17) corresponding to the connecting bolts (14).
7. The high-speed slitter according to claim 1, wherein There are two winding rollers (4), and the two winding rollers (4) are arranged vertically.
8. The high-speed slitter according to claim 1, characterized in that The unwinding roller (2) and the winding roller (4) rotate and open laterally, and the slitting roller (3) rotates and opens vertically.
Citation Information
Patent Citations
Adjustable laminated film slitting device
CN221500058U