Easily-disassembled roller for diamond wire production

Abstract

An easy-to-disassemble roller for diamond wire production comprises a roller body, end face plates are arranged at the two ends of the roller body, a main shaft is arranged between the middle portions of the pair of end face plates, the two ends of the main shaft are in threaded connection with locking nuts correspondingly, mounting holes are evenly distributed in the positions, close to the edges, of the two ends of the roller body and the pair of end face plates, and annular clamping plates are arranged at the positions, close to the edges, of the end face plates. Through holes are evenly distributed in the clamping plate, the conducting rod and the limiting rod are arranged in the corresponding installation holes, the two ends of the conducting rod and the two ends of the limiting rod are exposed out of the clamping plate, steps are arranged at the two ends of the conducting rod and the two ends of the limiting rod, and the two ends of the limiting rod are in threaded connection with nuts correspondingly. The device is easy to disassemble, time-saving and labor-saving, and the working efficiency is greatly improved; the device is simple in structure, ingenious in design, convenient to operate and good in using effect.

Description

Technical Field

[0001] The utility model relates to the field of electroplated diamond wire production equipment, in particular to a detachable roller for diamond wire production. Background Art

[0002] There are 4 - 6 rollers on the diamond wire production equipment, and each roller has 24 - 60 conductive rods. There is 1 locking nut and a washer at each end of the conductive rod. During the production process, the nuts at both ends of the conductive rods need to be loosened for each batch, and the conductive rods need to be replaced for each maintenance cycle. Thus, the maximum number of nuts to be loosened for each batch is 720, and the number of nuts, spring washers and plain washers to be disassembled and assembled for each maintenance cycle is 1440. The disassembly and assembly of these nuts and washers need to be manually operated one by one, and each conductive rod needs to be translated one by one, which is time-consuming and laborious, with a large labor intensity and low work efficiency.

[0003] In view of the above reasons, a detachable roller for diamond wire production is now developed. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a detachable roller for diamond wire production, which is simple to disassemble, time-saving and labor-saving, and greatly improves work efficiency; the utility model has a simple structure, ingenious design, convenient operation and good use effect.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a detachable roller for diamond wire production, including a roller, end plates are arranged at both ends of the roller, a main shaft is arranged between the middle parts of a pair of end plates, locking nuts are screwed at both ends of the main shaft correspondingly, mounting holes are evenly distributed at the edges of both ends of the roller close to the pair of end plates, a circular clamping plate is arranged at the edge of the end plate close to the edge, through holes are evenly distributed on the clamping plate, conductive rods and limiting rods are arranged in the corresponding mounting holes, both ends of the conductive rods and the limiting rods expose out of the clamping plate, steps are arranged at both ends of the conductive rods and the limiting rods, nuts are screwed at both ends of the limiting rods correspondingly, and the number of the limiting rods is 2 - 8.

[0006] Further, the circular clamping plate is composed of 2 - 4 arc-shaped plates, threaded holes are arranged on the arc-shaped plates, adjusting bolts are screwed correspondingly with the threaded holes, the ends of the adjusting bolts contact with the end plates, and the number of the adjusting bolts is 2 - 8.

[0007] The beneficial effects of the present utility model are as follows: The main shaft, the roller, and the end panel are connected as a whole through lock nuts. All the conductive rods have the same length dimension. The number of the limiting rods depends on... The conductive rods and the limiting rods are inserted into the roller from one end. The steps of the conductive rods and the limiting rods are 5 mm away from the end panel. The clamping plate is installed on the conductive rods and the limiting rods. The clamping plate cooperates with the steps of the conductive rods and the limiting rods. After installing the clamping plate, the nut is installed at the threaded part of the limiting rod to fasten the limiting rod and the clamping plate together. The clamping plate is designed with through holes and threaded holes. The through holes are used for installing the conductive rods and the limiting rods, and the threaded holes are used for installing the adjusting bolts. The other end of the roller is installed in the same way. The present utility model is simple to disassemble, time-saving and labor-saving, and greatly improves the work efficiency. The structure of the present utility model is simple, the design is ingenious, the operation is convenient, and the use effect is good. The parts not described in detail in the present utility model are the existing common technologies. Brief Description of the Drawings

[0008] The present utility model will be further described below with reference to the drawings:

[0009] Figure 1 It is a three-dimensional structure schematic diagram;

[0010] Figure 2 It is a schematic diagram of the structure of the clamping plate;

[0011] Figure 3 It is a schematic diagram of the structure of the limiting rod;

[0012] Figure 4 It is a sectional structure schematic diagram;

[0013] In the figure: roller 1, end panel 2, main shaft 3, lock nut 4, clamping plate 5, conductive rod 6, limiting rod 7, adjusting bolt 8. Detailed Description of the Preferred Embodiments

[0014] The present utility model will be further described in detail below with reference to the drawings and the detailed description of the preferred embodiments:

[0015] As Figure 1 , Figure 4 shown, an easily detachable roller for the production of diamond wire includes a roller 1. End panels 2 are arranged at both ends of the roller 1. A main shaft 3 is arranged between the middles of a pair of end panels 2. Lock nuts 4 are screwed at both ends of the main shaft 3 correspondingly. Mounting holes are evenly distributed at the edges of both ends of the roller 1 close to the pair of end panels 2. A circular clamping plate 5 is arranged at the edge of the end panel 2 close to the edge. Through holes are evenly distributed on the clamping plate 5. Conductive rods 6 and limiting rods 7 are arranged in the corresponding mounting holes. Both ends of the conductive rods 6 and the limiting rods 7 expose out of the clamping plate 5. Steps are arranged at both ends of the conductive rods 6 and the limiting rods 7. Nuts are screwed at both ends of the limiting rod 7 correspondingly. The number of the limiting rods 7 is 2 - 8.

[0016] The circular clamping plate is composed of 2 - 4 arc-shaped plates. AsFigure 2 As shown, threaded holes are provided on the arc-shaped plate. The adjusting bolts 8 are screwed correspondingly with the threaded holes. The end of the adjusting bolt 8 contacts the end face plate 2. The number of the adjusting bolts 8 is 2 - 8.

[0017] Taking 48 conductive rods as an example for illustration, each roller is installed with 8 clamping plates, 8 adjusting bolts, 8 limiting rods, and 16 nuts. The main shaft, the roller, and the end face plate are connected as a whole through lock nuts. The conductive rods, the limiting rods, the clamping tooling, the nuts, and the adjusting bolts are installed in sequence. Since the distance between the two end face plates is fixed, the distance between the components formed by the conductive rods, the limiting rods, the clamping plates, and the nuts is also fixed. By adjusting the bolts to change the distance from the clamping plate to the end face plate, the batch movement of the conductive rods can be achieved. Only 16 nuts need to be removed to complete the removal operation of the conductive rods, which is convenient for installation and removal.

[0018] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An easily detachable roller for diamond wire production, comprising a roller (1), characterized in that: End plates (2) are provided at both ends of the roller (1). A main shaft (3) is provided between the middles of a pair of end plates (2). Locking nuts (4) are screwed at both ends of the main shaft (3) correspondingly. Mounting holes are evenly distributed at the edges of both ends of the roller (1) and a pair of end plates (2). An annular clamping plate (5) is provided at the edge of the end plate (2). Through holes are evenly distributed on the clamping plate (5). A conductive rod (6) and a limiting rod (7) are arranged in corresponding mounting holes. Both ends of the conductive rod (6) and the limiting rod (7) expose the clamping plate (5). Steps are provided at both ends of the conductive rod (6) and the limiting rod (7). Nuts are screwed at both ends of the limiting rod (7) correspondingly. The number of the limiting rods (7) is 2 - 8.

2. The easy-to-dismantle roller for the production of diamond wire according to claim 1, characterized in that: The annular clamping plate is composed of 2 - 4 arc-shaped plates. Threaded holes are provided on the arc-shaped plates. Adjusting bolts (8) are screwed corresponding to the threaded holes. The ends of the adjusting bolts (8) contact the end plate (2). The number of the adjusting bolts (8) is 2 - 8.

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