Anti-deviation edge cutting device for textile processing

The hydraulic cylinder drive carriage and adjustment components stabilize the cutting position, combined with the worm gear and worm self-locking and friction disc to prevent the turntable from rotating, the problems of uneven cutting and unspecified position in the existing textile processing device are solved, and efficient and accurate cutting effect is achieved.

CN223074489UActive Publication Date: 2025-07-08HANGZHOU WARM HOME TEXTILE CO LTD
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Patent Information

Application Number
CN202422248413.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-08
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing textile processing devices are prone to failure to cut when cutting, and the cutting blade position is fixed and cannot specify the cutting distance, which is limited in use.

Method used

The hydraulic cylinder drive carriage is used to drive the cutting knife, ensuring the uniformity of cutting through symmetrical settings; the cutting knife position is stabilized by adjusting components and tensioning components, combining the worm gear and worm self-locking and friction disc to prevent the turntable from rotating, achieving precise control of the specified cutting length and position.

Benefits of technology

Improves the stability and accuracy of cutting, avoids cutter offset and textile rollover, and improves cutting efficiency and cutter service life.

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Abstract

The utility model discloses an anti-deviation edge cutting device for textile processing, and relates to the technical field of textile processing. The top of the base is connected with a workbench, the two sides of the top of the workbench are connected with supporting frames, hydraulic cylinders are arranged on the tops of the supporting frames, the output ends of the hydraulic cylinders are connected with a sliding frame, and an adjusting assembly is arranged in the sliding frame. By arranging the adjusting assembly, when the specified length needs to be adjusted for cutting, the cutter is moved to the required cutting length through meshing of a gear and a rack under driving of the sliding block, so that the purpose of controlling the specified cutting length is achieved, meanwhile, self-locking is achieved through meshing of a worm gear and a worm, and the cutting efficiency is improved. Cutter deviation caused by vibration generated in the cutting process is avoided; according to the textile cutting device, the tensioning assembly is arranged, during cutting, a tensioning wheel makes contact with a textile firstly, the textile is expanded and extended, the cutter can cut the textile better, meanwhile, the textile is pressed, and the situation that the textile is turned up under the elastic effect after being cut is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile processing, and specifically relates to a device for preventing deviation and trimming the edges of textiles during processing. Background Technique

[0002] Textiles are products woven from textile fibers and are divided into two major categories: shuttle-woven fabrics and knitted fabrics. China is one of the earliest countries in the world to produce textiles. When textiles are processed, a trimming machine is required for trimming. The trimming machine is mainly used in garment processing enterprises to cut textiles.

[0003] After retrieval, a trimming device for textile processing with the application number 202320387185.0 was found. This device can cut both sides of the textile simultaneously when simply trimming one side of the textile, eliminating the need for manual adjustment of the textile and then secondary trimming, thus shortening the cutting time. However, when the two side cutters of this device trim the textile, since only one side of the textile is fixed, during trimming, the cutter will press the fabric into the groove, resulting in the phenomenon of incomplete cutting. At the same time, the cutter is in a fixed position and cannot specify the required trimming distance, so the usage scenario is limited. Content of the Utility Model

[0004] Based on this, the purpose of the present utility model is to provide a device for preventing deviation and trimming the edges of textiles during processing to solve the technical problems in the above background technique.

[0005] To achieve the above purpose, the present utility model provides the following technical solution: A device for preventing deviation and trimming the edges of textiles during processing, including a base. A workbench is connected to the top of the base. Support frames are connected to both sides of the top of the workbench. A hydraulic cylinder is provided at the top of the support frame. The output end of the hydraulic cylinder is connected to a sliding frame. An adjustment component is arranged inside the sliding frame. The adjustment component includes a rotating rod. A gear and a worm gear are connected to the outside of the rotating rod. A worm is arranged on the back of the sliding frame. A rotating wheel is connected to the top of the worm. Guide frames are arranged on both sides inside the sliding frame. A slider is connected to the outside of the guide frame. A rack is connected to one side of the slider. A tool rest is connected to the bottom of the slider. A cutter is connected to the inner wall of the tool rest. Tensioning components are arranged on both sides of the tool rest. The tensioning components include a connecting block. A connecting rod and a tension spring are connected to the bottom of the connecting block. The lower end of the connecting rod is connected to a tensioning wheel. A turntable is connected to the middle of the top of the workbench through a rotating shaft. A grip rod is connected to the outer surface of the turntable. A limiting component is arranged below the inner part of the base. The limiting component includes a fixing plate. A traction rod is connected to the top of the fixing plate through a spring. A friction disc is arranged at the top of the traction rod. A pedal is connected to the bottom of the traction rod.

[0006] Furthermore, there are two groups of hydraulic cylinders, and the two groups of hydraulic cylinders are symmetrically distributed.

[0007] By adopting the above technical solution, when cutting textiles, the hydraulic cylinder is started, and the output end of the hydraulic cylinder drives the carriage to move downward, so that the cutting knife cuts both sides of the square textile on the turntable. Through symmetric arrangement, the carriage is evenly stressed, so that the two cutting knives are evenly stressed during cutting.

[0008] Furthermore, a chute is provided inside the support frame, and the chute is slidably connected to the carriage.

[0009] By adopting the above technical solution, driven by the output end of the hydraulic cylinder, the carriage drives the cutting knife to move downward to cut the square textile. The sliding distance of the carriage is limited by the chute, and at the same time, the carriage is prevented from shaking, thereby improving the stability of the cutting knife.

[0010] Furthermore, there are two sets of the gears, racks and sliders, and the two sets of gears, racks and sliders are symmetrically distributed.

[0011] By adopting the above technical solution, when it is necessary to adjust the distance between the two cutting knives, driven by the rotating rod, the gear meshes with the rack, and the rack drives the slider to move towards each other, thereby driving the fixed frame to move, and moving the cutting knife to the required cutting length, so as to achieve the purpose of controlling the specified cutting length.

[0012] Furthermore, the worm gear meshes with the worm.

[0013] By adopting the above technical solution, when it is necessary to adjust the positions of the two cutting knives, the staff rotates the runner. Through the meshing of the worm gear and the worm, the rotating shaft drives the gear to rotate, and the slider drives the tool rest to move to adjust the position of the cutting knife. After the adjustment is completed, the worm gear and the worm are self-locked to prevent the cutting knife from shifting due to the vibration generated during the cutting process.

[0014] Furthermore, there are six sets of the tensioning components, and the six sets of tensioning components are distributed in a counter-bracing manner.

[0015] By adopting the above technical solution, during cutting, the tensioning wheel first contacts the textile, stretches and extends the textile, and at the same time presses the textile to prevent the textile from curling, which facilitates better cutting by the cutting knife. After cutting, under the pulling force of the tension spring, the connecting rod drives the tensioning wheel to lift, so that the tensioning wheel returns to its original position, which is convenient for the next cutting.

[0016] Furthermore, the connecting rod is inclined.

[0017] By adopting the above technical solution, through the inclined setting, it is convenient for the tensioning wheel to stretch the square textile, and it is avoided that the tensioning wheel is concave and collides with the cutting knife, which affects the practicality of the device. At the same time, after cutting, it is convenient for the connecting rod to quickly bounce the tensioning wheel under the pulling force of the tension spring.

[0018] Further, a plurality of grip rods are provided, and the plurality of grip rods are distributed in a circular array.

[0019] By adopting the above technical solution, when cutting is required before and after, the foot pedal drives the traction rod to move, so that the friction disc disengages from the turntable and enters the receiving groove, releasing the limit on the turntable. Hold the grip and push the turntable, and under the drive of the rotating shaft, the textile on the turntable is rotated 180 degrees to cut the other two sides of the square textile.

[0020] Further, the top of the friction disc is in contact with the bottom of the turntable.

[0021] By adopting the above technical solution, after the rotation is completed, release the foot pedal. Under the elastic force of the spring, the spring drives the traction rod back to its original position, and then the top of the friction disc comes into contact with the turntable. By the contact, the friction force between the friction disc and the turntable is increased, avoiding the turntable rotating by itself during the cutting process, resulting in the deviation of the cutting position.

[0022] Further, a soft pad is provided on the top of the turntable, and the soft pad is made of rubber.

[0023] By adopting the above technical solution, rubber has the advantages of good wear resistance, high elasticity, tensile strength and elongation rate, etc. The soft pad buffers the cutting knife, avoiding the chipping of the cutting knife under the pressure, and improving the service life of the cutting knife.

[0024] In summary, the main beneficial effects of the present utility model are as follows:

[0025] 1. By providing an adjustment component in the present utility model, when it is necessary to adjust the specified length for cutting, by rotating the rotating wheel, the rotating rod drives the gear to rotate. Through the meshing of the gear and the rack, under the drive of the slider, the cutting knife is moved to the required cutting length, so as to achieve the purpose of controlling the specified cutting length. At the same time, through the meshing of the worm gear and the worm, self-locking is realized, avoiding the deviation of the cutting knife caused by the vibration during the cutting process;

[0026] 2. By providing a tensioning component in the present utility model, when cutting, the tensioning wheel first contacts the textile, spreads and extends the textile, which is convenient for the cutting knife to cut better, and at the same time presses the textile to avoid the textile curling under the elastic action after cutting;

[0027] 3. By providing a rotating shaft, a grip rod and a turntable in the present utility model, when it is necessary to cut the other two sides, by pushing the grip rod, the turntable rotates, and the textile on the turntable is rotated 180 degrees to cut the other two sides of the square textile. There is no need to manually re-flip and spread the textile, saving manpower and accelerating the cutting efficiency. By the contact between the friction disc and the turntable, the friction force is enhanced, avoiding the turntable rotating by itself during the cutting process, resulting in the deviation of the cutting position. Brief Description of the Drawings

[0028] Figure 1 is a schematic structural diagram of the present utility model;

[0029] Figure 2 is a schematic structural diagram of the back of the present utility model;

[0030] Figure 3 is a schematic cross-sectional structural diagram of the carriage of the present utility model;

[0031] Figure 4 is a schematic cross-sectional structural diagram of the workbench of the present utility model;

[0032] Figure 5 is a schematic structural diagram of the adjustment assembly of the present utility model.

[0033] In the figure: 1, base; 2, workbench; 3, support frame; 4, hydraulic cylinder; 5, carriage; 6, adjustment assembly; 601, gear; 602, rack; 603, slider; 604, guide frame; 605, worm gear; 606, worm; 607, runner; 608, rotating rod; 7, tool rest; 8, cutting tool; 9, tensioning assembly; 901, connecting block; 902, connecting rod; 903, tension spring; 904, tensioning wheel; 10, rotating shaft; 11, turntable; 12, limiting assembly; 1201, fixing plate; 1202, spring; 1203, traction rod; 1204, friction disc; 1205, pedal; 13, grip bar; 14, soft pad. Detailed Embodiment

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0035] Next, the embodiments of the present utility model will be described according to the overall structure of the present utility model.

[0036] Embodiment 1: A textile processing anti-deviation edge trimming device, as Figures 1-5As shown in the figure, it includes a base 1. A workbench 2 is connected to the top of the base 1. Support frames 3 are connected to both sides of the top of the workbench 2. A hydraulic cylinder 4 is provided at the top of the support frame 3. The output end of the hydraulic cylinder 4 is connected to a carriage 5. An adjustment assembly 6 is provided inside the carriage 5. The adjustment assembly 6 includes a rotating rod 608. A gear 601 and a worm gear 605 are connected to the outside of the rotating rod 608. A worm 606 is provided on the back of the carriage 5. A rotating wheel 607 is connected to the top of the worm 606. Guide frames 604 are provided on both sides inside the carriage 5. A slider 603 is connected to the outside of the guide frame 604. A rack 602 is connected to one side of the slider 603. A tool holder 7 is connected to the bottom of the slider 603. A cutting tool 8 is connected to the inner wall of the tool holder 7. Tensioning assemblies 9 are provided on both sides of the tool holder 7. The tensioning assembly 9 includes a connecting block 901. A connecting rod 902 and a tension spring 903 are connected to the bottom of the connecting block 901. The lower end of the connecting rod 902 is connected to a tensioning wheel 904. A turntable 11 is connected to the middle of the top of the workbench 2 through a rotating shaft 10. A grip rod 13 is connected to the outer surface of the turntable 11. A limiting assembly 12 is provided below the inside of the base 1. The limiting assembly 12 includes a fixing plate 1201. A traction rod 1203 is connected to the top of the fixing plate 1201 through a spring 1202. A friction disc 1204 is provided at the top of the traction rod 1203. A pedal 1205 is connected to the bottom of the traction rod 1203. There are two groups of hydraulic cylinders 4, and the two groups of hydraulic cylinders 4 are symmetrically distributed. When cutting textiles, the hydraulic cylinders are started. The output end of the hydraulic cylinder 4 drives the carriage 5 to move downward, so that the cutting tool 8 cuts both sides of the square textile on the turntable 11. Through the symmetrical setting, the carriage 5 is evenly stressed, so that the two cutting tools 8 are evenly stressed during cutting.

[0037] Refer to Figures 1-3 , in the above embodiment, a chute is provided inside the support frame 3. The chute is slidably connected to the carriage 5. Driven by the output end of the hydraulic cylinder 4, the carriage 5 drives the cutting tool 8 to move downward to cut the square textile. The sliding distance of the carriage 5 is limited through the chute, and at the same time, the carriage 5 is prevented from shaking, thereby improving the stability of the cutting tool 8.

[0038] Refer to Figure 3 and Figure 5 , in the above embodiment, there are two groups of the gear 601, the rack 602 and the slider 603, and the two groups of the gear 601, the rack 602 and the slider 603 are symmetrically distributed. When it is necessary to adjust the distance between the two cutting tools 8, driven by the rotating rod 608, the gear 601 meshes with the rack 602, and the rack 602 drives the slider 603 to move towards each other, thereby driving the fixed frame to move, and moving the cutting tool 8 to the required cutting length, so as to achieve the purpose of controlling the specified cutting length.

[0039] Refer to Figure 2 and Figure 5, in the above embodiment, the worm gear 605 meshes with the worm 606. When it is necessary to adjust the positions of the two groups of cutting knives 8, the operator rotates the runner 607. Through the meshing of the worm gear 605 and the worm 606, the rotating shaft 10 drives the gear 601 to rotate, and the tool rest 7 is driven by the slider 603 to move, so as to adjust the positions of the cutting knives 8. After the adjustment is completed, self-locking is performed through the worm gear 605 and the worm 606 to prevent the cutting knives 8 from shifting due to the vibration generated during the cutting process.

[0040] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 , in the above embodiment, there are six groups of tensioning components 9, and the six groups of tensioning components 9 are distributed in a buttressing manner. When cutting, the tensioning wheel 904 first contacts the textile, spreads and extends the textile, and at the same time presses the textile to prevent the textile from curling, which is convenient for the cutting knife 8 to cut better. After the cutting is completed, under the pulling force of the tension spring 903, the connecting rod 902 drives the tensioning wheel 904 to lift, so that the tensioning wheel 904 returns to its original position, which is convenient for the next cutting.

[0041] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 , in the above embodiment, the connecting rod 902 is inclined. Through the inclined setting, it is convenient for the tensioning wheel 904 to spread out the square textile, prevent the tensioning wheel 904 from being concave and colliding with the cutting knife 8, which affects the practicality of the device. At the same time, after the cutting is completed, it is convenient for the connecting rod 902 to quickly bounce up the tensioning wheel 904 under the pulling force of the tension spring 903.

[0042] Refer to Figure 1 , Figure 2 and Figure 4 , in the above embodiment, there are several grip rods 13, and the several grip rods 13 are distributed in a circular array. When it is necessary to cut the front and back, the foot pedal 1205 drives the traction rod 1203 to move, so that the friction disc disengages from the turntable 11 and enters the receiving groove, releasing the limit on the turntable 11. Hold the handle and push the turntable 11, and under the drive of the rotating shaft 10, the textile on the turntable 11 is rotated 180 degrees to cut the other two sides of the square textile.

[0043] Refer to Figure 1 , Figure 2 and Figure 4, in the above embodiment, the top of the friction disc 1204 is in contact with the bottom of the turntable 11. After the rotation is completed, the foot pedal 1205 is released. Under the elastic force of the spring 1202, the spring 1202 drives the traction rod 1203 back to its original position, and then the top of the friction disc 1204 comes into contact with the turntable 11. By this contact, the frictional force between the friction disc 1204 and the turntable 11 is increased, preventing the turntable 11 from rotating on its own during the cutting process and causing the cutting position to deviate.

[0044] Embodiment 2: In order to improve the service life of the cutter 8, Embodiment 2 is an improvement based on Embodiment 1. Refer to Figure 1 , Figure 2 and Figure 4 , a soft pad 14 is provided on the top of the turntable 11, and the soft pad 14 is made of rubber. Rubber has excellent wear resistance, high elasticity, tensile strength, elongation rate, etc. The soft pad 14 buffers the cutter 8, preventing the cutter 8 from chipping under pressure and improving the service life of the cutter 8.

[0045] The implementation principle of the present utility model is as follows: When it is necessary to cut a specified length of a square textile, the staff rotates the runner 607, causing the worm 606 to drive the worm wheel 605 to rotate. Driven by the worm wheel 605, the rotating rod 608 drives the gear 601 to rotate. Through the meshing of the gear 601 and the rack 602 and being guided by the guide frame 604, the slider 603 drives the tool holder 7 to move under the drive of the rack 602, thereby adjusting the cutting position of the cutter 8. After the adjustment is completed, self-locking is performed through the worm wheel 605 and the worm 606. Then, the hydraulic cylinder 4 is started, and the output end of the hydraulic cylinder 4 drives the carriage 5 to move downward. At this time, the tension wheels 904 on both sides of the tool holder 7 first come into contact with the textile, stretching and pressing the textile. Subsequently, the cutter 8 cuts the textile. After the cutting is completed, the hydraulic cylinder 4 drives the carriage 5 to move upward, lifting the cutter 8. At the same time, under the pulling force of the tension spring 903, the connecting rod 902 and the tension wheel 904 are pulled up;

[0046] When it is necessary to cut the other two sides, the foot pedal 1205 is stepped on to drive the traction rod 1203 to move downward, causing the friction disc to disengage from the turntable 11 and enter the receiving groove, releasing the limit on the turntable 11. Then, the turntable 11 is pushed by holding the handle. Driven by the rotating shaft 10, the textile on the turntable 11 is rotated 180 degrees. After the rotation is completed, the foot pedal 1205 is released. Under the elastic force of the spring 1202, the spring 1202 drives the traction rod 1203 back to its original position, and then the top of the friction disc 1204 comes into contact with the turntable 11, preventing the turntable 11 from rotating. Subsequently, the hydraulic cylinder 4 is started to drive the cutter 8 to descend for cutting.

[0047] Although embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can, without departing from the principles and purposes of the present utility model, make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A textile processing anti-deviation edge trimming device, comprising a base (1), characterized in that: The top of the base (1) is connected to a workbench (2). Both sides of the top of the workbench (2) are connected to support frames (3). A hydraulic cylinder (4) is provided at the top of the support frames (3). The output end of the hydraulic cylinder (4) is connected to a carriage (5). An adjustment assembly (6) is provided inside the carriage (5). The adjustment assembly (6) includes a rotating rod (608). A gear (601) and a worm gear (605) are connected to the outside of the rotating rod (608). A worm (606) is provided on the back of the carriage (5). A rotating wheel (607) is connected to the top of the worm (606). Guide frames (604) are provided on both sides inside the carriage (5). A slider (603) is connected to the outside of the guide frame (604). A rack (602) is connected to one side of the slider (603). A tool holder (7) is connected to the bottom of the slider (603). A cutting tool (8) is connected to the inner wall of the tool holder (7). Tensioning assemblies (9) are provided on both sides of the tool holder (7). The tensioning assembly (9) includes a connecting block (901). A connecting rod (902) and a tension spring (903) are connected to the bottom of the connecting block (901). A tensioning wheel (904) is connected to the lower end of the connecting rod (902). A turntable (11) is connected to the middle of the top of the workbench (2) through a rotating shaft (10). A grip rod (13) is connected to the outer surface of the turntable (11). A limiting assembly (12) is provided below the inside of the base (1). The limiting assembly (12) includes a fixing plate (1201). A traction rod (1203) is connected to the top of the fixing plate (1201) through a spring (1202). A friction disc (1204) is provided at the top of the traction rod (1203). A pedal (1205) is connected to the bottom of the traction rod (1203).

2. The edge trimming device for preventing deviation in textile processing according to claim 1, wherein: There are two groups of the hydraulic cylinders (4), and the two groups of hydraulic cylinders (4) are symmetrically distributed.

3. A textile processing anti-deviation edge trimming device according to claim 1, characterized in that: A chute is formed inside the support frame (3), and the chute is slidably connected to the carriage (5).

4. The edge trimming device for preventing deviation in textile processing according to claim 1, characterized in that: There are two groups of the gears (601), racks (602) and sliders (603), and the two groups of gears (601), racks (602) and sliders (603) are symmetrically distributed.

5. A textile processing anti-deviation edge trimming device according to claim 1, characterized in that: The worm gear (605) meshes with the worm (606).

6. The edge trimming device for preventing deviation in textile processing according to claim 1, wherein: There are six groups of the tensioning assemblies (9), and the six groups of tensioning assemblies (9) are distributed in a counter-bracing manner.

7. A textile processing anti-deviation edge trimming device according to claim 1, characterized in that: The connecting rod (902) is inclined.

8. A textile processing anti-deviation edge trimming device according to claim 1, characterized in that: The top of the friction disc (1204) is in contact with the bottom of the turntable (11).

9. The edge trimming device for preventing deviation in textile processing according to claim 1, wherein: There are several grip rods (13), and the several grip rods (13) are distributed in a circular array.

10. A textile processing anti-deviation edge trimming device according to claim 1, characterized in that: A soft pad (14) is provided on the top of the turntable (11), and the soft pad (14) is made of rubber.

Citation Information

Patent Citations

  • Edge cutting device for textile processing

    CN219690151U