Tunnel dust removal trolley

By designing the air duct water tank system and spraying water mist of the tunnel dust removal trolley, the dust discharge problem of blowing to the external environment and in the tunnel is solved, and efficient tunnel dust removal effect is achieved.

CN223075582UActive Publication Date: 2025-07-08SICHUAN AGRI UNIV +1
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Patent Information

Application Number
CN202422533890.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-07-08
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the dust removal process of existing tunnel dust removal trolleys, the dust discharged from the existing tunnel will still affect the external environment and may blow back into the tunnel, endangering the health of construction workers.

Method used

A tunnel dust removal trolley is designed, adopting a first dust removal mechanism and a second dust removal mechanism, sucking in dust with air duct and water tank system, stirring through a mixing rack and discharged, and wet dust removal is performed by spraying water mist with the spray head.

Benefits of technology

It effectively avoids dust running around, achieves efficient dust removal inside and outside the tunnel, and protects the health of construction workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223075582U_ABST
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Abstract

The utility model discloses a tunnel dust removal trolley, belongs to the technical field of tunnel dust removal, and aims to solve the problem that dust removal operation is performed in advance through driving of a dust removal fan and guiding of an air suction and air outlet barrel, but even if the tail end of the air outlet barrel is connected to the outside of a tunnel and is discharged out of the tunnel, the dust cannot be removed. The problems that construction dust discharged by the device still has substantial influence on the external environment and possibly blows back into the tunnel due to the change of the wind direction, and constructors are hurt are solved. Comprising a movable base frame, a beam frame is fixedly arranged at the top end of the movable base frame, supporting ribs are fixedly arranged at the top of the beam frame in a crossed mode, a top mounting frame is connected to the top ends of the supporting ribs, inclined reinforcing rods are distributed and connected to the inner sides of the beam frame and the top mounting frame, and a first dust removal mechanism is installed on one side of the upper portion of the beam frame; a lower mounting frame is fixedly arranged on one side of the lower portion of the beam frame, and a second dust removal mechanism is jointly mounted above the lower mounting frame and inside and outside the top mounting frame.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel dust removal, and particularly relates to a tunnel dust removal trolley. Background Technique

[0002] During the excavation of a tunnel, a large amount of dust will inevitably be generated, seriously affecting the health of tunnel construction workers and management personnel. The occupational hazards caused by dust are manifested as artificial pneumoconiosis. In terms of the current medical level, pneumoconiosis is still an "incurable disease" that can only be prevented but not cured. The key to preventing pneumoconiosis is to do a good job in dust prevention, prevent dust from flying during the production process, minimize the dust concentration, and reduce the influence range of dust. At this time, a tunnel dust removal trolley is needed.

[0003] For example, Patent CN210113381U discloses a tunnel dust removal trolley, which is composed of a track, a moving support, a water collection tank, a water pump, a dust concentration sensor, a column, a long diagonal brace, a short diagonal brace, a water pipe, a shunt pipe, a beam plate, a dust removal fan, an air suction duct, an air outlet duct, a distribution box, a nozzle and a protective cover. The moving support is arranged on the track, the top of the moving support is welded to the column, the water collection tank and the water pump are arranged on one side of the bottom of the column, the dust concentration sensor is placed on the water pump, the long diagonal brace is welded between the column and the beam plate, the short diagonal brace is welded between the welding point of the column and the beam plate and the long diagonal brace, both ends of the water pipe are respectively connected to the water collection tank and the shunt pipe, both ends of the dust removal fan are respectively connected to the air suction duct and the air outlet duct, the distribution box is located on the side of the dust removal fan, the nozzle is connected to the shunt pipe, the nozzle is connected and arranged on the protective cover, and the protective cover is located on the outermost part of the overall structure, ensuring the effect of tunnel dust removal.

[0004] During the use of the above-mentioned tunnel dust removal trolley, the dust removal operation is carried out in advance by the drive of the dust removal fan and the guidance of the air suction and air outlet ducts. However, even if the end of the air outlet duct is connected to the outside of the tunnel to discharge the tunnel, the construction dust discharged will still have a substantial impact on the external environment, and may be re-blown into the tunnel due to the change of wind direction, still causing harm to construction workers. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the purpose of the present utility model is to provide a tunnel dust removal trolley, aiming to solve the problem that in the prior art, the dust removal operation is carried out in advance by the drive of the dust removal fan and the guidance of the air suction and air outlet ducts. However, even if the end of the air outlet duct is connected to the outside of the tunnel to discharge the tunnel, the construction dust discharged will still have a substantial impact on the external environment, and may be re-blown into the tunnel due to the change of wind direction, still causing harm to construction workers.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the present utility model provides a tunnel dust removal trolley, which includes a moving base frame. A beam frame is fixedly provided at the top of the moving base frame, and support ribs are fixedly cross-mounted on the top of the beam frame. The top end of the support rib is connected with a top-mounted frame, and diagonal strengthening rods are distributively connected to the inner sides of the beam frame and the top-mounted frame. A first dust removal mechanism is installed on one side above the beam frame. A lower-mounted frame is fixedly provided on one side below the beam frame, and a second dust removal mechanism is jointly installed above the lower-mounted frame and inside and outside the top-mounted frame. The first dust removal mechanism includes a first water tank, and the first water tank is fixedly installed on one side above the beam frame. A dust removal component is installed inside and outside the first water tank, and a discharge component is installed at the bottom of the first water tank.

[0009] Furthermore, the dust removal component includes a first air duct, and the first air duct is fixedly connected to one side above the first water tank. The end of the first air duct is connected to one end of a dust removal fan, and the other end of the dust removal fan is connected to a second air duct. A motor is installed in the middle above the first water tank, and the output end of the motor is connected to a rotating rod. A stirring frame is fixedly provided on one side of the rotating rod.

[0010] Even further, the rotating rod and the stirring frame are fixedly connected to each other.

[0011] Even further, the discharge component includes an inclined guide frame, and the inclined guide frame is fixedly provided below the first water tank. A spiral water tank is opened at the center below the inclined guide frame, and a threaded sealing water plug is screwed in the middle of the spiral water tank.

[0012] Even further, the second dust removal mechanism includes a second water tank, and the second water tank is fixedly installed above the lower-mounted frame. One side of the bottom end of the second water tank is connected with a first connecting pipe, and the end of the first connecting pipe is connected with a water pump. The other end of the water pump is connected with a second connecting pipe, and the end of the second connecting pipe is connected with a diverter. The two ports of the diverter are connected with diverging pipes. An arc-shaped water frame is installed inside the top-mounted frame, and spray heads are distributively arranged outside the arc-shaped water frame.

[0013] Even further, the diverging pipes are communicated with the arc-shaped water frame inside the top-mounted frame.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] According to the utility model, when excavation construction is carried out in a tunnel, personnel can turn on the dust removal fan in advance, so that the dust generated in the construction area is sucked in and removed by the guidance of the first air duct and the second air duct. Since the end of the first air duct is connected to the first water tank, the sucked dust will naturally enter the first water tank and mix with the water in the area, thereby avoiding the phenomenon of dust running around. Then the personnel can turn on the motor to drive the rotating rod and the stirring frame on one side thereof to rotate, so that the stirring frame can fully mix the water and the dust. When the solubility of the subsequent water to the dust is saturated, the personnel can unscrew the threaded sealing water plug at the end of the inclined guide frame at the bottom of the first water tank, so that the muddy water in the first water tank can be completely discharged.

[0017] When the construction environment of the utility model is too dry due to the presence of dust, a worker can start the water pump. Under the guidance of the first connecting pipe and the second connecting pipe, the second water tank can be led to the diverter and introduced into the arc-shaped water frame from the two diverter pipes. At this time, a plurality of sprinkler heads distributed around the arc-shaped water frame can diffuse water mist outward, thereby achieving the effect of wet dust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 To look at the schematic diagram of the local structure;

[0021] Figure 3 is a schematic diagram of the structure of the first dust removal mechanism;

[0022] Figure 4 It is a schematic diagram of the partial structure of the second dust removal mechanism.

[0023] The markings in the attached drawings are: 1. mobile base frame; 2. beam frame; 3. supporting ribs; 4. oblique reinforcing rods; 5. top-mounted frame; 6. first dust removal mechanism; 61. first water tank; 62. dust removal assembly; 621. first air duct; 622. dust removal fan; 623. second air duct; 624. motor; 625. rotating rod; 626. stirring frame; 63. discharge assembly; 631. inclined guide frame; 632. screw-mounted water tank; 633. threaded sealing water plug; 7. lower-mounted frame; 8. second dust removal mechanism; 81. second water tank; 82. first connecting pipe; 83. water pump; 84. second connecting pipe; 85. diverter; 86. diverter pipe; 87. arc-shaped water rack; 88. sprinkler head. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] This specific implementation method is a tunnel dust removal trolley, and its structural schematic diagram is as follows Figures 1 to 4 As shown, it includes a mobile base frame 1, a beam frame 2 is fixedly provided at the top of the mobile base frame 1, and a support rib 3 is cross-fixed at the top of the beam frame 2, a top mounting frame 5 is connected to the top of the support rib 3, and an oblique reinforcing rod 4 is distributed and connected to the inner side of the beam frame 2 and the top mounting frame 5, a first dust removal mechanism 6 is installed on the upper side of the beam frame 2, a lower mounting frame 7 is fixedly provided on the lower side of the beam frame 2, and a second dust removal mechanism 8 is jointly installed above the lower mounting frame 7 and inside and outside the top mounting frame 5, the first dust removal mechanism 6 includes a first water tank 61, and the first water tank 61 is fixedly installed on the upper side of the beam frame 2, A dust removal assembly 62 is installed inside and outside the first water tank 61. The dust removal assembly 62 includes a first air duct 621, and the first air duct 621 is fixedly connected to one side of the upper part of the first water tank 61. The end of the first air duct 621 is connected to one end of a dust removal fan 622, and the other end of the dust removal fan 622 is connected to a second air duct 623. A motor 624 is installed in the upper middle part of the first water tank 61, and the output end of the motor 624 is connected to a rotating rod 625. A stirring frame 626 is fixedly provided on one side of the rotating rod 625, and a fixed member is provided between the rotating rod 625 and the stirring frame 626. The first water tank 61 is fixedly connected, and a discharge assembly 63 is installed at the bottom of the first water tank 61. The discharge assembly 63 includes an inclined guide frame 631, and the inclined guide frame 631 is fixedly arranged below the first water tank 61. A screw-mounted water tank 632 is provided at the center of the lower part of the inclined guide frame 631, and a threaded sealing water plug 633 is screwed in the middle of the screw-mounted water tank 632. When excavation construction is carried out in the tunnel, the personnel can turn on the dust removal fan 622 in advance, so that the dust generated in the construction area can be sucked and removed by the guidance of the first air duct 621 and the second air duct 623. The end of 1 is connected to the first water tank 61, so the inhaled dust will naturally enter the first water tank 61 and mix with the water in the area, thereby avoiding the phenomenon of dust running around. Then the personnel can turn on the motor 624 to drive the rotating rod 625 and the stirring frame 626 on one side to rotate, so that the stirring frame 626 can fully mix the water and the dust. When the subsequent water solubility of the dust is saturated, the personnel can unscrew the threaded sealing water plug 633 at the end of the inclined guide frame 631 at the bottom of the first water tank 61, so that the muddy water in the first water tank 61 can be completely discharged.

[0026] The second dust removal mechanism 8 includes a second water tank 81, and the second water tank 81 is fixedly installed above the lower mounting frame 7. A first connecting pipe 82 is connected to one side of the bottom end of the second water tank 81, and a water pump 83 is connected to the end of the first connecting pipe 82. The other end of the water pump 83 is connected to a second connecting pipe 84, and a diverter 85 is connected to the end of the second connecting pipe 84. The two ports of the diverter 85 are connected to the diverter pipe 86. An arc-shaped water frame 87 is installed inside the top mounting frame 5, and the arc-shaped water frame 87 There are spray heads 88 distributed on the outside, and the diverter pipe 86 is connected to the arc-shaped water frame 87 inside the top-mounted frame 5. When the construction environment is too dry due to the presence of dust, the personnel can start the water pump 83. Under the guidance of the first connecting pipe 82 and the second connecting pipe 84, the second water tank 81 can be led to the diverter 85 and introduced into the arc-shaped water frame 87 from the two diverter pipes 86. At this time, the multiple spray heads 88 distributed around the arc-shaped water frame 87 can diffuse water mist outward, thereby achieving the effect of wet dust removal.

[0027] Working principle: When excavation construction is carried out in the tunnel, the personnel can turn on the dust removal fan 622 in advance, so that the dust generated in the construction area can be sucked in and dust removed by the guidance of the first air duct 621 and the second air duct 623. Since the end of the first air duct 621 is connected to the first water tank 61, the sucked dust will naturally enter the first water tank 61 and mix with the water in the area, thereby avoiding the phenomenon of dust running around. Then the personnel can turn on the motor 624 to drive the rotating rod 625 and the stirring frame 626 on one side to rotate, so that the stirring frame 626 can fully mix the water and the dust. When the solubility of subsequent water for dust is saturated, the personnel can unscrew the threaded sealing water plug 633 at the end of the inclined guide frame 631 at the bottom of the first water tank 61, so that the muddy water in the first water tank 61 can be completely discharged. Finally, when the construction environment is too dry due to the presence of dust, the personnel can start the water pump 83. Under the guidance of the first connecting pipe 82 and the second connecting pipe 84, the second water tank 81 can be led to the diverter 85 and introduced into the arc water frame 87 from the two diverter pipes 86. At this time, the multiple spray heads 88 distributed around the arc water frame 87 can diffuse water mist outward, thereby achieving the effect of wet dust removal.

[0028] All technical features in this embodiment can be freely combined according to actual needs.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A tunnel dust removal trolley, comprising a mobile base frame (1), characterized in that, A beam frame (2) is fixedly installed at the top of the mobile base frame (1), and support ribs (3) are fixedly installed in a cross shape on the top of the beam frame (2). The top end of the support rib (3) is connected to a top mounting frame (5), and diagonal strengthening rods (4) are distributively connected to the inner sides of the beam frame (2) and the top mounting frame (5). A first dust removal mechanism (6) is installed on one side above the beam frame (2). A lower mounting frame (7) is fixedly installed on one side below the beam frame (2), and a second dust removal mechanism (8) is jointly installed above the lower mounting frame (7) and inside and outside the top mounting frame (5). The first dust removal mechanism (6) includes a first water tank (61), and the first water tank (61) is fixedly installed on one side above the beam frame (2). A dust removal component (62) is installed inside and outside the first water tank (61), and a discharge component (63) is installed at the bottom of the first water tank (61).

2. The tunnel dust removal trolley according to claim 1, characterized in that, The dust removal component (62) includes a first air duct (621), and the first air duct (621) is fixedly connected to one side above the first water tank (61). The end of the first air duct (621) is connected to one end of a dust removal fan (622), and the other end of the dust removal fan (622) is connected to a second air duct (623). A motor (624) is installed in the middle above the first water tank (61), and the output end of the motor (624) is connected to a rotating rod (625). A stirring frame (626) is fixedly installed on one side of the rotating rod (625).

3. The tunnel dust removal trolley according to claim 2, characterized in that, The rotating rod (625) and the stirring frame (626) are fixedly connected to each other.

4. A tunnel dust removal trolley according to claim 1, characterized in that, The discharge component (63) includes an inclined guide frame (631), and the inclined guide frame (631) is fixedly installed below the first water tank (61). A spiral water tank (632) is opened at the center below the inclined guide frame (631), and a threaded sealing water plug (633) is spirally installed in the middle of the spiral water tank (632).

5. A tunnel dust removal trolley according to claim 1, characterized in that, The second dust removal mechanism (8) includes a second water tank (81), and the second water tank (81) is fixedly installed above the lower mounting frame (7). One side of the bottom end of the second water tank (81) is connected to a first connecting pipe (82), and the end of the first connecting pipe (82) is connected to a water pump (83). The other end of the water pump (83) is connected to a second connecting pipe (84), and the end of the second connecting pipe (84) is connected to a diverter (85). The two ports of the diverter (85) are connected to diversion pipes (86). An arc-shaped water frame (87) is installed inside the top mounting frame (5), and spray heads (88) are distributed on the outside of the arc-shaped water frame (87).

6. The tunnel dust removal trolley according to claim 5, characterized in that, The diversion pipe (86) is communicated with the arc-shaped water frame (87) inside the top mounting frame (5).

Citation Information

Patent Citations

  • Tunnel dust removal trolley

    CN210113381U