Automatic dust discharging structure of air inlet system

Abstract

The utility model discloses an automatic dust discharging structure of an air inlet system, and belongs to the technical field of agricultural machinery. The defects that in the prior art, when a traditional tractor works in a severe environment, an air filter is short in maintenance period and high in maintenance cost are overcome. The main body structure comprises a radiator, a sealing assembly and an air filter, the radiator is installed on a radiator sealing plate, the sealing assembly is connected with the radiator sealing plate, an air filter installation hole is formed in the sealing assembly, and the air filter is installed on the sealing assembly through the air filter installation hole. And a dust discharge port of the radiator is communicated with a dust discharge port of the air filter through a dust discharge rubber pipe. The utility model is mainly applied to agricultural machinery such as tractors and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of agricultural machinery, and in particular relates to an automatic dust removal structure of an air intake system. Background Art

[0002] At present, most of the high-power tractors produced in China use a centrifugal external air filter plus a high-position pre-filter structure. The structure uses a paper filter element and uses the rubber cup pulse dust removal of the dust exhaust pipe on the air filter housing. Due to the harsh operating environment and heavy dust of the tractor, the air filter pulse dust removal effect is poor, resulting in a short air filter maintenance cycle and high maintenance costs when the tractor is operating in a harsh environment. In addition, the tires of high-horsepower tractors are large, the air filter has a large ground clearance, and it is inconvenient to open the hood for maintenance.

[0003] Some existing high-power tractors generally use a built-in air filter plus a muffler exhaust ejection device. Although this structure can effectively extend the air filter maintenance cycle, it is relatively complex and has a high manufacturing cost. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automatic dust removal structure for an air intake system.

[0005] In order to achieve the above purpose, the utility model is implemented by adopting the following technical solutions:

[0006] An automatic dust exhaust structure for an intake system comprises a radiator, a sealing assembly and an air filter, wherein the radiator is mounted on a radiator sealing plate, the sealing assembly is connected to the radiator sealing plate, an air filter mounting hole is provided on the sealing assembly, the air filter is mounted on the sealing assembly through the air filter mounting hole, and the dust exhaust port of the radiator is connected to the dust exhaust port of the air filter through a dust exhaust hose.

[0007] Preferably, the sealing assembly comprises a sealing plate, sealing sponge fixing plates are arranged on both sides of the sealing plate, and sealing sponges are arranged on the sides of the sealing sponge fixing plate.

[0008] Preferably, brackets are provided at the lower ends of both sides of the sealing plate, and the sealing plate is connected to the radiator sealing plate through the brackets and fasteners.

[0009] Preferably, the side edges of the sealing plate and the side edges of the radiator sealing plate are both provided with sealing strips.

[0010] Preferably, the fastener is a bolt.

[0011] Preferably, the dust exhaust hose is connected to the dust exhaust port of the air filter through a joint and is fastened by a clamp.

[0012] Preferably, the dust exhaust port of the radiator and the dust exhaust hose are fastened by a clamp.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By connecting the dust discharge port of the radiator and the dust discharge port of the air filter through a dust discharge rubber hose, the system can automatically discharge dust and other impurities, effectively preventing the reduction of intake efficiency caused by dust accumulation, thereby improving the working performance of the engine;

[0015] 2. By arranging sealing sponge fixing plates on both sides of the sealing plate, with sealing sponges on the sides of the sealing sponge fixing plates, and arranging sealing rubber strips on the sides of the sealing plate and the radiator sealing plate, the sealing performance of the entire system is greatly enhanced, effectively preventing external impurities from entering and ensuring the cleanliness of the intake system;

[0016] 3. Using brackets and fasteners (such as bolts) to connect the sealing plate and the radiator sealing plate not only makes the structure more stable and reliable but also facilitates assembly and maintenance work;

[0017] 4. The dust discharge rubber hose is connected to the dust discharge port of the air filter through a joint and fastened with a clamp, making the dust discharge pipeline easy to disassemble, clean or replace, reducing the maintenance cost;

[0018] 5. The connection between the dust discharge port of the radiator and the dust discharge rubber hose also adopts a clamping and fastening method, ensuring the tightness of the connection part, reducing the dust leakage problem caused by improper connection, and improving the reliability of the entire system;

[0019] In summary, the present utility model not only improves the air filtration efficiency during vehicle operation, simplifies the maintenance process, extends the service life of the equipment, but also optimizes the vision of tractor drivers, improves the overall aesthetics of the vehicle, has high reliability, strong versatility, and low manufacturing and maintenance costs, and can meet the requirements of tractors for long-term operation in harsh environments. Brief Description of the Drawings

[0020] Figure 1 is a structural schematic diagram of the present utility model;

[0021] Figure 2 is a structural schematic diagram of the sealing component in the present utility model.

[0022] In the figure: 1. Radiator; 2. Sealing rubber strip; 3. Sealing plate; 4. Sealing sponge fixing plate; 5. Sealing sponge; 6. Joint; 7. Air filter; 8. Dust discharge rubber hose; 9. Engine fan; 10. Radiator sealing plate; 11. Fastener; 12. Clamp; 13. Air filter mounting hole; 14. Bracket. Detailed Description of the Preferred Embodiment

[0023] The present utility model will be further described below through specific embodiments in conjunction with the drawings.

[0024] Example 1:

[0025] As Figure 1 shown, an automatic dust removal structure for an intake system includes a radiator 1, a sealing component, and an air filter 7. The radiator 1 is installed on a radiator sealing plate 10. The sealing component is connected to the radiator sealing plate 10. An air filter mounting hole 13 is provided on the sealing component. The air filter 7 is installed on the sealing component through the air filter mounting hole 13. The dust outlet of the radiator 1 and the dust outlet of the air filter 7 are connected through a dust removal hose 8. By connecting the dust outlet of the radiator 1 and the dust outlet of the air filter 7 through the dust removal hose 8, this system can achieve automatic discharge of dust and other impurities, effectively preventing the reduction of intake efficiency caused by dust accumulation, thereby improving the working performance of the engine.

[0026] Example 2:

[0027] As Figure 2 shown, an automatic dust removal structure for an intake system, different from that of Example 1, is that the sealing component includes a sealing plate 3. Sealing sponge fixing plates 4 are provided on both sides of the sealing plate 3. Sealing sponges 5 are provided on the side surfaces of the sealing sponge fixing plates 4. Sealing rubber strips 2 are provided on the side edges of the sealing plate 3 and the side edge of the radiator sealing plate 10. By providing sealing sponge fixing plates 4 on both sides of the sealing plate 3, with sealing sponges 5 provided on the side surfaces of the sealing sponge fixing plates 4, and sealing rubber strips 2 provided on the side edges of the sealing plate 3 and the radiator sealing plate 10, the sealing performance of the entire system is greatly enhanced, effectively preventing foreign impurities from entering and ensuring the cleanliness of the intake system.

[0028] Furthermore, brackets 14 are provided at the lower ends of both sides of the sealing plate 3. The sealing plate 3 is connected to the radiator sealing plate 10 through the brackets 14 and fasteners 11, and the fasteners 11 are bolts. Using brackets 14 and fasteners 11 (such as bolts) to connect the sealing plate 3 and the radiator sealing plate 10 not only makes the structure more stable and reliable but also facilitates assembly and maintenance work.

[0029] Furthermore, the dust removal hose 8 is connected to the dust outlet of the air filter 7 through a joint 6 and fastened by a clamp 12. The dust removal hose 8 is connected to the dust outlet of the air filter 7 through a joint 6 and fastened by a clamp 12, making the dust removal pipeline 8 easy to disassemble, clean, or replace, reducing the maintenance cost.

[0030] Furthermore, the dust outlet of the radiator 1 and the dust removal hose 8 are fastened by a clamp 12. The connection between the dust outlet of the radiator 1 and the dust removal hose 8 also adopts the fastening method of a clamp 12, ensuring the tightness of the connection part, reducing the dust leakage problem caused by improper connection, and improving the reliability of the entire system.

[0031] When the utility model is installed, the sealing sponge 5 is installed on the sealing sponge fixing plate 4, the radiator sealing plate 10 is installed on the radiator 1, and at the same time, the sealing sponge fixing plate 4 with the sealing sponge 5 is fastened to the radiator sealing plate 10 through the fastener 11 by the sealing plate 3. Then, the sealing strip 2 is installed on the sealing plate 3 and the radiator sealing plate 10. One end of the joint 6 is connected to the air filter 7, and the dust exhaust rubber pipe 8 is used to connect the joint 6 and the dust exhaust port of the radiator 1, and they are respectively fastened by the clamp 12.

[0032] The working principle of the utility model is as follows:

[0033] When the tractor is working, the engine fan 9 operates at different speeds according to the operating conditions of the tractor. The engine fan 9 sucks air to dissipate heat from the radiator 1. When the engine fan 9 sucks air, a negative pressure is generated in the area from the back of the radiator core to the front of the fan. At the same time, it is sealed with the engine hood through the sealing plate 3, so that the effect of the formed negative pressure difference is further enhanced, achieving the effect of negative pressure dust exhaust for the dust collected by the air filter 7 and the dust exhaust rubber pipe 8 without affecting the air intake requirements, extending the maintenance cycle time of the tractor intake system and reducing the maintenance cost.

[0034] At the same time, when the tractor operates under different working conditions, the rotational speed of the engine fan 9 and the air intake volume of the intake system change with the change of the working conditions of the tractor, so that the negative pressure dust exhaust capacity changes synchronously with the change of the working conditions of the tractor, meeting the dust exhaust needs of the tractor intake system under different working conditions.

[0035] Therefore, the utility model uses the air suction of the engine fan 9 to cooperate with the engine hood and the above sealing components to reduce the pressure in the area behind the radiator 1, generate a pressure difference between the front area and the rear area of the radiator 1, form a negative pressure, and make the dust automatically discharged, achieving the effect of automatic dust exhaust. It has low cost, compact structure, strong versatility, good use performance, extends the maintenance cycle of the air filter 7, and solves the problems of poor pulse dust removal effect of the existing tractor air filter, short air filter maintenance cycle and high maintenance cost.

Claims

1. An automatic dust removal structure for an intake system, characterized in that: It includes a radiator (1), a sealing assembly, and an air filter (7). The radiator (1) is installed on a radiator sealing plate (10). The sealing assembly is connected to the radiator sealing plate (10). An air filter mounting hole (13) is provided on the sealing assembly. The air filter (7) is installed on the sealing assembly through the air filter mounting hole (13). The dust discharge ports of the radiator (1) and the air filter (7) are connected through a dust discharge rubber hose (8).

2. The automatic dust removal structure of the intake system according to claim 1, wherein: The sealing assembly includes a sealing plate (3). Sealing sponge fixing plates (4) are provided on both sides of the sealing plate (3). Sealing sponges (5) are provided on the sides of the sealing sponge fixing plates (4).

3. The automatic dust removal structure of the intake system according to claim 2, wherein: Supports (14) are provided at the lower ends of both sides of the sealing plate (3). The sealing plate (3) is connected to the radiator sealing plate (10) through the supports (14) and fasteners (11).

4. The automatic dust removal structure of the intake system according to claim 3, wherein: Sealing rubber strips (2) are provided on the side edges of the sealing plate (3) and the radiator sealing plate (10).

5. The automatic dust removal structure of the intake system according to claim 3, wherein: The fastener (11) is a bolt.

6. The automatic dust removal structure of the intake system according to any one of claims 1-5, characterized in that: The dust discharge rubber hose (8) is connected to the dust discharge port of the air filter (7) through a joint (6) and is fastened by a clamp (12).

7. The automatic dust removal structure of the intake system according to claim 6, characterized in that: The dust discharge port of the radiator (1) and the dust discharge rubber hose (8) are fastened by a clamp (12).

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