Pipeline connecting structure and supporting structure
Through the design of the pipeline connection structure and support structure, the safety hazards and short service life of the pipeline connection of the aeration system are solved, and the effects of flexible installation, long life and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421597817.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing aeration system pipeline connection methods have problems such as construction safety hazards, short service life and difficulty in maintenance. Especially the welding method has the risk of heatstroke and electrical damage in confined spaces, and the PVC bonding life is short and easy to aging, resulting in quality hazards and frequent maintenance.
The pipe connection structure is adopted, including the main pipe, telescopic joint and branch pipe. It is connected by plug-in. The telescopic joint is equipped with a limiting snap ring and a sealing ring. The support structure consists of a support frame and a height adjustment component. A rubber shock absorbing pad is provided on the support bracket, and the support structure can adjust the height.
It realizes the completion of pipeline pre-processing in non-site environments, reduces construction safety hazards, improves sealing, extends service life, reduces failure rate, facilitates post-maintenance and maintenance, and reduces labor and time costs.
Smart Images

Figure CN223076434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aeration pipelines, and particularly relates to a pipeline connection structure and a support structure for an aeration system. Background Art
[0002] There are mainly two connection methods for the aeration system pipelines in the biochemical reaction tanks of most existing water purification projects. One is to use galvanized welded steel pipes, and the other is PVC bonding. These two pipeline connection methods have the following deficiencies:
[0003] 1). Most projects' aeration system pipelines need to be renovated and upgraded. The renovation and upgrade plan is to replace the original pipelines with stainless steel pipelines. For the welded connection method of steel pipes, when welding galvanized welded steel pipes, there are construction safety hazards in a confined space. For example, the reduction of oxygen concentration causes hypoxia problems, especially in the biochemical tanks during secondary renovation and upgrading, where the pollutant concentration is high and there is a risk of poisoning. And long-term welding operations in a confined space face heat stroke, electric shock, etc. Also, due to reasons such as a humid working environment, it is difficult to ensure the welding quality, becoming a quality hazard.
[0004] 2). Using PVC bonding has a short service life. After several years of use, the pipelines are prone to aging and embrittlement, and often shut down for maintenance due to pipeline breakage. Content of the Utility Model
[0005] The technical problem to be solved by the utility model is to provide a pipeline connection structure and a support structure for pipeline installation, which are more flexible than the traditional welding method, can complete all pre-processing of pipelines in the processing plant, the installation method is not restricted by the on-site environment, has the advantages of strong applicability, longer service life, lower failure rate compared with using PVC or composite pipelines, and is convenient for later maintenance.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] On the one hand, the utility model provides a pipeline connection structure, which includes a main pipeline, a telescopic joint, and a branch pipeline. The telescopic joint is located between the main pipeline and the branch pipeline;
[0008] The telescopic joint includes a joint sleeve and a first socket interface and a second socket interface located at both ends of the joint sleeve. A limit retaining ring is fixed on the inner wall of the joint sleeve near the second socket interface, and a sealing ring is placed on the limit retaining ring of the joint sleeve;
[0009] One end of the branch pipeline is provided with an arc-shaped trimmed opening;
[0010] The expansion joint is connected to the main pipeline through the first socket interface of the joint sleeve, and the end of the branch pipeline with an arc-shaped trimmed opening is inserted into the second socket interface of the joint sleeve to realize the clamping connection between the branch pipeline and the expansion joint.
[0011] Further, a connection pipe orifice is provided on the main pipeline. After the expansion joint is inserted into the connection pipe orifice of the main pipeline through the first socket interface of the joint sleeve, it is welded and fixed to realize the connection between the expansion joint and the main pipeline.
[0012] Further, a limiting ring is fixed on the inner wall of the joint sleeve near the first socket interface.
[0013] Further, a retaining ring is fixed on the circumferential outer wall of the joint sleeve, and the position of the retaining ring corresponds to the position of the limiting snap ring on the inner wall of the joint sleeve.
[0014] On the other hand, the present utility model also provides a support structure, including a support structure for supporting the pipeline connection structure. The support structure includes a support frame, a height adjustment component, and a support bracket. The height adjustment component is arranged between the support bracket and the support frame. One end of the height adjustment component is connected to the support bracket, and the other end of the height adjustment component passes through the support frame and is fixed on the support frame. The support bracket is fixed on the support frame through the height adjustment component, and the support bracket is used for supporting the branch pipeline.
[0015] Further, the height adjustment component includes a screw rod, an adjusting nut, and a locking nut. The support frame includes an upper support plate, a lower support plate, and a support column. The upper support plate and the lower support plate are fixedly arranged on both sides of the support column in parallel. The upper support plate and the lower support plate are respectively provided with a first opening and a second opening. The adjusting nut is threadedly connected to the screw rod. One end of the screw rod is connected to the support bracket, and the other end of the screw rod passes through the first opening and the second opening of the upper and lower support plates of the support frame. The screw rod is locked and fixed to the upper support plate of the support frame through the adjusting nut, and the screw rod is locked and fixed to the lower support plate of the support frame through the locking nut.
[0016] Further, a rubber shock pad is padded on the upper end of the support bracket.
[0017] Compared with the prior art, the present utility model has the following beneficial effects:
[0018] 1), The pipe connection structure of the present utility model includes a main pipe, an expansion joint, and a branch pipe. The expansion joint is located between the main pipe and the branch pipe. The expansion joint includes a joint sleeve and a first socket interface and a second socket interface located at both ends of the joint sleeve. A limit retaining ring is fixed on the inner wall of the joint sleeve near the second socket interface, and a sealing ring is padded on the limit retaining ring of the joint sleeve. One end of the branch pipe is provided with an arc-shaped mouth trimming. The expansion joint is connected to the main pipe through the first socket interface of the joint sleeve, and the end of the branch pipe with the arc-shaped mouth trimming is inserted into the second socket interface of the joint sleeve to realize the clamping connection between the branch pipe and the expansion joint. The connection between the expansion joint and the branch pipe set in the present utility model can be completed only by inserting connection, which has a relatively low requirement for the quality of construction personnel. It not only reduces the labor cost and time cost, but also improves the construction efficiency. The expansion joint is provided with a sealing ring at the socket interface, which is beneficial to improving the sealing performance of the pipeline connection and can effectively prevent the leakage of gas and liquid. The expansion joint and the branch pipe adopt a detachable plug-in connection method, which is convenient for subsequent maintenance, replacement or transformation of the pipeline.
[0019] 2), The present utility model is provided with an arc-shaped mouth trimming at one end of the branch pipe. The arc-shaped mouth trimming is provided to prevent the sealing ring from being scratched when the branch pipe is inserted into the joint sleeve, and the arc-shaped mouth trimming is provided to facilitate the insertion of the branch pipe into the joint sleeve, making the insertion easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the relationship between the pipe connection structure and the support structure of the present utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the pipe connection structure of the present utility model;
[0022] Figure 3 It is a schematic diagram of the relationship between the main pipe and the expansion joint of the present utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the expansion joint of the present utility model;
[0024] Figure 5 It is a schematic diagram of the structure of the branch pipe of the present utility model;
[0025] Figure 6 It is a schematic diagram of the relationship between the support structure and the branch pipe of the present utility model;
[0026] Figure 7 It is a schematic diagram of the structure of the support structure of the present utility model.
[0027] In the figure, there are main pipeline 1, expansion joint 2, joint sleeve 21, first socket interface 22, second socket interface 23, limit retaining ring 24, sealing ring 25, retaining ring 26, branch pipeline 3, arc-shaped port repair 31, support structure 4, support frame 41, upper support plate 411, lower support plate 412, support column 413, support base 414, height adjustment component 42, screw rod 421, adjusting nut 422, locking nut 423, support bracket 43, rubber shock pad 431, and pier 5. Detailed implementation manner
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0029] Such as Figures 1-5As shown in the figure, on the one hand, the present utility model provides a pipeline connection structure, which includes a main pipeline 1, an expansion joint 2, and a branch pipeline 3. The expansion joint 2 is located between the main pipeline 1 and the branch pipeline 3. Among them, the expansion joint 2 includes a joint sleeve 21 and a first socket interface 22 and a second socket interface 23 located at both ends of the joint sleeve 21. A limit retaining ring 24 is fixed on the inner wall of the joint sleeve 21 near the second socket interface 23, and a sealing ring 25 is placed on the limit retaining ring 24 of the joint sleeve 21. One end of the branch pipeline 3 is provided with an arc-shaped chamfer 31. The expansion joint 2 is connected to the main pipeline 1 through the first socket interface 22 of the joint sleeve 21, and the end of the branch pipeline 3 with the arc-shaped chamfer 31 is inserted into the second socket interface 23 of the joint sleeve 21 to realize the clamping connection between the branch pipeline 3 and the expansion joint 2. The expansion joint 2 provided by the present utility model can be applied to the connection of pipelines in the aeration system under different construction environments. After the main pipeline 1, the expansion joint 2, and the branch pipeline 3 are processed in the processing plant, they can be sent to the site for plugging and fixing, without the need for on-site hot work operations, reducing potential safety hazards. The connection between the expansion joint 2 and the branch pipeline 3 can be completed only by inserting connection, which requires lower quality requirements for construction personnel. It not only reduces labor costs and time costs but also improves construction efficiency. The expansion joint 2 is provided with a sealing ring 25 at the socket interface, which is beneficial to improving the sealing performance of the pipeline connection. Especially in the aeration system, it has good sealing performance for water and air, and can effectively prevent the leakage of gas and liquid. The expansion joint 2 and the branch pipeline 3 can be detachably plugged, which is convenient for subsequent maintenance, replacement, or transformation of the pipeline, avoiding the situation of traditional welding methods that require cutting and repairing the pipeline and then re-welding, reducing costs and workload. An arc-shaped chamfer 31 is provided at one end of the branch pipeline 3. The arc-shaped chamfer 31 is provided to prevent the sealing ring 25 from being scratched when the branch pipeline 3 is inserted into the joint sleeve 21, and the arc-shaped chamfer 31 is provided to facilitate the insertion of the branch pipeline 3 into the joint sleeve 21, making the plugging easier.
[0030] The sealing ring 25 of the present utility model is an annular part made of rubber, mainly used to isolate and prevent the leakage of liquid or gas, ensuring the sealing performance of the pipeline connection. The expansion joint 2 adds a sealing ring 25 on the basis of the traditional socket joint. During the connection process, the sealing ring 25 is placed at the limit retaining ring 24 of the joint sleeve 21. When the interface of the branch pipeline 3 with the arc-shaped chamfer 31 is inserted into the joint sleeve 21, the sealing ring 25 in the joint sleeve 21 is compressed and closely adheres to the arc-shaped chamfer 31 and the limit retaining ring 24 of the joint sleeve 21, thereby effectively preventing the leakage of liquid or gas from the interface between the branch pipeline 3 and the joint sleeve 21.
[0031] When the utility model is specifically implemented, a connecting pipe orifice is opened on the main pipeline 1. The expansion joint 2 is inserted into the connecting pipe orifice of the main pipeline 1 through the first socket interface 22 of the joint sleeve 21 and then welded and fixed, so as to realize the connection between the expansion joint 2 and the main pipeline 1. A limiting ring is fixed on the inner wall of the joint sleeve 21 and near the first socket interface 22. By setting the limiting ring, the installation and connection between the main pipeline 1 and the expansion joint 2 can be limited.
[0032] In the utility model, a retaining ring 26 is fixed on the circumferential outer wall of the joint sleeve 21, and the position of the retaining ring 26 corresponds to the position of the limiting clamping ring 24 on the inner wall of the joint sleeve 21.
[0033] As Figures 6-7 shown, on the other hand, the utility model also provides a support structure 4, including a support structure 4 for supporting the pipeline connection structure. The support structure 4 includes a support frame 41, a height adjustment component 42, and a support bracket 43. The height adjustment component 42 is arranged between the support bracket 43 and the support frame 41. One end of the height adjustment component 42 is connected to the support bracket 43, and the other end of the height adjustment component 42 passes through the support frame 41 and is fixed on the support frame 41. The support bracket 43 is fixed on the support frame 41 through the height adjustment component 42. The support bracket 43 is used for supporting the branch pipeline 3. When specifically implemented, the height adjustment component 42 of the utility model includes a screw rod 421, an adjusting nut 422, and a locking nut 423. The support frame 41 includes an upper support plate 411, a lower support plate 412, and a support column 413. The upper support plate 411 and the lower support plate 412 are fixedly arranged on both sides of the support column 413 in parallel. The upper support plate 411 and the lower support plate 412 are respectively provided with a first opening and a second opening. The adjusting nut 422 is threadedly connected with the screw rod 421. One end of the screw rod 421 is connected to the support bracket 43, and the other end of the screw rod 421 passes through the first opening and the second opening of the upper and lower support plates 412 of the support frame 41. The screw rod 421 is locked and fixed on the upper support plate 411 of the support frame 41 through the adjusting nut 422, and the screw rod 421 is locked and fixed on the lower support plate 412 of the support frame 41 through the locking nut 423. By rotating the locking nut 423 and the adjusting nut 422, the distance between the support bracket 43 on the screw rod 421 and the upper support plate 411 of the support frame 41 can be adjusted, so as to achieve the purpose of adjusting the height of the support bracket 43 and adapt to the pipeline supports of different heights.
[0034] The utility model also pads a rubber shock pad 431 at the upper end of the support bracket 43. The rubber shock pad 431 arranged above the support bracket 43 can be 10 mm, which can play a shock-absorbing role and avoid transmitting vibrations to the concrete structure ground when the pipeline system where the branch pipeline 3 is located operates.
[0035] In specific implementation, the support bracket 43 of the present utility model is designed as an arc structure, which is convenient to match the outer shape of the branch pipeline.
[0036] A support base 414 is fixed below the support column 413 of the present utility model.
[0037] In specific implementation, a pier 5 is provided below the main pipeline 1, and the main pipeline 1 is supported by the pier 5.
[0038] Such as Figure 1 shown, the installation operation of the pipeline connection structure of the present utility model is as follows:
[0039] Step 1) Fixing the support structure 4: Measuring and setting out the line, fixing the support structure 4. The installation point is accurately positioned through measuring and setting out the line, and the support structure 4 is fixed at the positioning installation point by using expansion bolts;
[0040] Step 2) Processing the pipeline: Pre-processing in the processing factory, welding the first socket interface 22 of the main pipeline 1 and the expansion joint 2; One end of the branch pipeline 3 is trimmed flat with a hand grinder and pliers to form an arc-shaped trimmed port 31 to avoid damaging the sealing ring 25 of the expansion joint 2 when installing the branch pipeline 3;
[0041] Step 3) Pipeline installation: Fixing the main pipeline 1 at one end of the expansion joint 2, placing the sealing ring 25 in the limit retaining ring 24 of the expansion joint 2, inserting and assembling the branch pipeline 3 with the arc-shaped trimmed port 31 at one end with the expansion joint 2 for the branch pipeline 3. The branch pipeline 3 is pushed forcefully towards the sealing ring 25 of the expansion joint 2 at the end with the arc-shaped trimmed port 31 until it is considered that the assembly is completed. The other end of the branch pipeline 3 is supported and fixed by the support structure 4.
[0042] The above has made a detailed description of the present utility model. The above description is only the preferred embodiment of the present utility model, and the scope of implementation of the present utility model cannot be limited. That is, all equal changes and modifications made according to the scope of this application should still fall within the scope covered by the present utility model.
Claims
1. A pipeline connection structure, characterized in that: The pipeline connection structure includes a main pipeline, an expansion joint, and a branch pipeline, and the expansion joint is located between the main pipeline and the branch pipeline; The expansion joint includes a joint sleeve and a first socket interface and a second socket interface located at both ends of the joint sleeve. A limit snap ring is fixed on the inner wall of the joint sleeve near the second socket interface, and a sealing ring is padded on the limit snap ring of the joint sleeve; One end of the branch pipeline is provided with an arc-shaped trimming opening; The expansion joint is connected to the main pipeline through the first socket interface of the joint sleeve, and the end of the branch pipeline with the arc-shaped trimming opening is inserted into the second socket interface of the joint sleeve to realize the clamping connection between the branch pipeline and the expansion joint.
2. The pipe connection structure according to claim 1, characterized in that: A connection pipe opening is provided on the main pipeline, and the expansion joint is inserted into the connection pipe opening of the main pipeline through the first socket interface of the joint sleeve and then welded and fixed to realize the connection between the expansion joint and the main pipeline.
3. The pipe connection structure according to claim 1, characterized in that: A limit ring is fixed on the inner wall of the joint sleeve near the first socket interface.
4. The pipe connection structure according to claim 1, wherein: A retaining ring is fixed on the circumferential outer wall of the joint sleeve, and the position of the retaining ring corresponds to the position of the limit snap ring on the inner wall of the joint sleeve.
5. A support structure, comprising a support structure for supporting the pipe connection structure as described in claim 1, characterized in that: The support structure includes a support frame, a height adjustment component, and a support bracket. The height adjustment component is arranged between the support bracket and the support frame. One end of the height adjustment component is connected to the support bracket, and the other end of the height adjustment component passes through the support frame and is fixed on the support frame. The support bracket is fixed on the support frame through the height adjustment component, and the support bracket is used for supporting the branch pipeline.
6. The support structure according to claim 5, wherein: The height adjustment component includes a screw rod, an adjusting nut, and a locking nut. The support frame includes an upper support plate, a lower support plate, and a support column. The upper support plate and the lower support plate are fixedly arranged on both sides of the support column in parallel. The upper support plate and the lower support plate are respectively provided with a first opening and a second opening. The adjusting nut is threadedly connected with the screw rod. One end of the screw rod is connected to the support bracket, and the other end of the screw rod passes through the first opening and the second opening of the upper and lower support plates of the support frame. The screw rod is locked and fixed on the upper support plate of the support frame through the adjusting nut, and the screw rod is locked and fixed on the lower support plate of the support frame through the locking nut.
7. The support structure according to claim 5, characterized in that: A rubber shock pad is padded on the upper end of the support bracket.