Steam boiler slag extractor

By introducing cooling and dust reduction mechanisms into the steam boiler slag discharge machine, using screw conveyor pads and heat exchange tubes to reduce the cooling, and combining with the atomized spray head of the water pump, the problems of high-temperature heat dissipation and dust pollution of cinders are solved, and energy conservation and environmental protection are achieved.

CN223076940UActive Publication Date: 2025-07-08ANHUI SHENGXINGDA THERMAL ENERGY CO LTD
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Patent Information

Application Number
CN202422188278.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-08
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

When the existing steam boiler slag dischargers discharge cinders, the high temperature and heat dissipation lead to waste of energy, and the loose cinders lead to dust polluting the environment.

Method used

A steam boiler slag discharger is designed, including a cooling mechanism and a dust reduction mechanism, which uses a screw conveyor pad to convey cinders and cools through a heat exchange tube, and uses a water pump and atomizing nozzle to reduce dust.

Benefits of technology

It realizes efficient cooling of cinders and effective dust control, reduces energy waste and environmental pollution, and improves equipment safety and operator protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223076940U_ABST
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Abstract

The utility model relates to the technical field of slag tapping machines, and discloses a steam boiler slag tapping machine which comprises an equipment body and further comprises a cooling mechanism and a dust falling mechanism, the inner wall of the side face of the equipment body is fixedly connected with the side face of the cooling mechanism, the top end of the dust falling mechanism is fixedly connected with the bottom end of the equipment body, and the equipment body comprises a machine shell. The top end of the machine shell is connected with a feeding hopper. Coal cinder falls into the machine shell through the feeding hopper, the servo motor is started to drive the mounting shaft to rotate, the spiral conveying paddle conveys the coal cinder and finally discharges the coal cinder from the discharging hopper, circulating water is introduced through the first connecting pipes on the two sides of the second heat exchange pipe, and the circulating water enters the second heat exchange pipe through the first connecting pipes; the coal cinder cooling device makes contact with coal cinder, takes away heat in the coal cinder for recycling, cools the coal cinder, is beneficial to improving equipment safety, prevents high-temperature coal cinder from hurting operators, and meanwhile reduces energy loss.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag dischargers, and more specifically to a slag discharger for a steam boiler. Background Art

[0002] A steam boiler refers to a boiler device for producing steam, which is widely used in daily life, such as: steaming rice, steaming buns, cooking, sauna, disinfection, beauty, etc. In production, such as chemical heating, dyeing, pharmaceutical, building materials production, food production, etc., steam boilers mostly use coal as fuel. After the coal burns, coal cinder will remain. To avoid the coal cinder affecting the normal operation inside the steam boiler, the coal cinder needs to be discharged from the boiler. With the progress of technology, a slag discharger is used to replace the traditional manual method for slag discharging. A slag discharger is a boiler slag discharging device. The cinder produced after the coal burns in the boiler is pushed by the grate to the slag storage pit, and is dragged out of the furnace by the slag discharger to dredge the accumulation of slag.

[0003] Deficiencies of the prior art: When the coal cinder is discharged from the boiler, its temperature is relatively high. When the existing slag dischargers are in use, they mostly directly discharge the coal cinder. The residual heat on the coal cinder diffuses into the air, causing waste. At the same time, the structure of the coal cinder is loose, and a large amount of dust will be generated when the coal cinder is discharged from the equipment, which diffuses into the air and causes pollution. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a slag discharger for a steam boiler to solve the problems existing in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A slag discharger for a steam boiler includes a device main body, and also includes: a cooling mechanism and a dust reduction mechanism. The side inner wall of the device main body is fixedly connected to the side of the cooling mechanism, the top end of the dust reduction mechanism is fixedly connected to the bottom end of the device main body. The device main body includes a machine shell, the top end of the machine shell is connected with a feed hopper, the bottom end of the machine shell is fixedly connected with a discharge hopper, the side of the machine shell is fixedly connected with a mounting block, the top end of the mounting block is fixedly connected with a servo motor, the output shaft of the servo motor is fixedly connected with a mounting shaft, a spiral conveyor paddle is fixedly sleeved on the side of the mounting shaft, the side inner wall of the machine shell is fixedly connected with a heat conducting layer, the cooling mechanism includes a second heat exchange pipe, the side of the second heat exchange pipe is fixedly connected to the side of the heat conducting layer, and the bottom end of the second heat exchange pipe is fixedly connected with a first connecting pipe.

[0006] Further, the second heat exchange pipe is of a spiral structure, and the machine shell is made of heat insulating material.

[0007] Further, a first heat exchange pipe is fixedly connected to the inside of the mounting shaft, a sealing sleeve is movably sleeved on the side of the mounting shaft, and a second connecting pipe is fixedly connected to the side of the sealing sleeve.

[0008] Furthermore, a crushing roller is fixedly connected to the side of the mounting shaft corresponding to the position of the feed hopper.

[0009] Furthermore, the dust reduction mechanism includes a water tank, the top of the water tank is threadedly connected with a threaded cover, a water pump is fixedly connected to the side of the water tank, the output end of the water pump is fixedly connected with a conduit, a water outlet pipe is fixedly connected to the side of the conduit, an atomizing nozzle is fixedly connected to the inner wall of the side of the water outlet pipe, and the top of the water outlet pipe is fixedly connected to the bottom end of the discharge hopper.

[0010] Furthermore, an observation pipe is fixedly connected to the side of the water tank, and a scale is provided on the side of the observation pipe.

[0011] The technical effects and advantages of the present utility model are as follows:

[0012] 1. In the present utility model, coal cinder falls into the interior of the casing through the feed hopper, the servo motor is started to drive the mounting shaft to rotate, so that the spiral conveyor paddle conveys the coal cinder and finally discharges it from the discharge hopper. Circulating water is connected through the first connecting pipes on both sides of the second heat exchange pipe. The circulating water enters the interior of the second heat exchange pipe through the first connecting pipe, contacts the coal cinder, takes away the heat in the coal cinder for reuse, and cools the coal cinder, which is beneficial to improving the safety of the equipment, avoiding harm to the operator caused by high-temperature coal cinder, and at the same time reducing energy consumption.

[0013] 2. When the coal cinder is discharged from the discharge hopper in the present utility model, the water pump operates to pump out the water inside the water tank, conveys it to the water outlet pipe through the conduit, and sprays it through the atomizing nozzle to reduce the dust of the coal cinder, avoiding the dust from diffusing into the air, which is beneficial to reducing environmental pollution. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a schematic sectional structure diagram of the equipment main body of the present utility model;

[0016] Figure 3 is a schematic diagram of the spiral conveyor paddle structure of the present utility model;

[0017] Figure 4 is a schematic sectional structure diagram of the sealing sleeve of the present utility model;

[0018] Figure 5 is a schematic diagram of the dust reduction mechanism structure of the present utility model.

[0019] The reference numerals are: 1, equipment main body; 101, casing; 102, servo motor; 103, feed hopper; 104, discharge hopper; 105, mounting shaft; 106, crushing roller; 107, heat conduction layer; 108, mounting block; 109, spiral conveyor paddle; 2, cooling mechanism; 201, sealing sleeve; 202, first heat exchange pipe; 203, first connecting pipe; 204, second heat exchange pipe; 205, second connecting pipe; 3, dust reduction mechanism; 301, water tank; 302, water outlet pipe; 303, observation pipe; 304, threaded cap; 305, water pump; 306, conduit. Detailed implementation manners

[0020] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. In addition, the forms of each structure described in the following implementation manners are merely examples, and a slag discharger for a steam boiler related to the present utility model is not limited to the structures described in the following implementation manners. All other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0021] Referring to Figures 1 to 5 , the present utility model provides a slag discharger for a steam boiler, including an equipment main body 1, and further including: a cooling mechanism 2 and a dust reduction mechanism 3. The side inner wall of the equipment main body 1 is fixedly connected to the side of the cooling mechanism 2, and the top end of the dust reduction mechanism 3 is fixedly connected to the bottom end of the equipment main body 1. The equipment main body 1 includes a casing 101. A feed hopper 103 is connected to the top end of the casing 101. A discharge hopper 104 is fixedly connected to the bottom end of the casing 101. A mounting block 108 is fixedly connected to the side of the casing 101. A servo motor 102 is fixedly connected to the top end of the mounting block 108. The output shaft of the servo motor 102 is fixedly connected to a mounting shaft 105. A spiral conveyor paddle 109 is fixedly sleeved on the side of the mounting shaft 105. A heat conduction layer 107 is fixedly connected to the side inner wall of the casing 101. The cooling mechanism 2 includes a second heat exchange pipe 204. The side of the second heat exchange pipe 204 is fixedly connected to the side of the heat conduction layer 107. The bottom end of the second heat exchange pipe 204 is fixedly connected to a first connecting pipe 203. The top of the feed hopper 103 is aligned with the slag discharge position of the steam boiler. The coal slag falls into the interior of the casing 101 through the feed hopper 103. The servo motor 102 is started to drive the mounting shaft 105 to rotate, so that the spiral conveyor paddle 109 conveys the coal slag and finally discharges it from the discharge hopper 104. Circulating water is introduced through the first connecting pipes 203 on both sides of the second heat exchange pipe 204. The circulating water enters the interior of the second heat exchange pipe 204 through the first connecting pipe 203, contacts the coal slag, takes away the heat in the coal slag for reuse, and cools the coal slag.

[0022] Among them, the second heat exchange pipe 204 is of a spiral structure, and the casing 101 is made of heat-insulating material.

[0023] Among them, a first heat exchange tube 202 is fixedly connected inside the installation shaft 105. A sealing sleeve 201 is movably sleeved on the side surface of the installation shaft 105. A second connecting pipe 205 is fixedly connected to the side surface of the sealing sleeve 201. The first heat exchange tubes 202 are evenly distributed inside the installation shaft 105 and the screw conveyor paddle 109 to ensure uniform contact with the cinder. During use, the circulating water enters the inside of the first heat exchange tube 202 through the second connecting pipe 205 and the sealing sleeve 201. When the installation shaft 105 rotates, it rotates along the inner wall of the side surface of the sealing sleeve 201. The sealing sleeve 201 allows the circulating water to enter the inside of the first heat exchange tube 202 to cool the cinder.

[0024] Among them, a crushing roller 106 is fixedly connected to the side surface of the installation shaft 105 corresponding to the position of the feed hopper 103. The installation shaft 105 drives the crushing roller 106 to rotate, so that the crushing roller 106 crushes the cinder falling into the machine shell 101 into smaller pieces, which is convenient for transportation.

[0025] Among them, the dust reduction mechanism 3 includes a water tank 301. A threaded cover 304 is threadedly connected to the top end of the water tank 301. A water pump 305 is fixedly connected to the side surface of the water tank 301. The output end of the water pump 305 is fixedly connected to a conduit 306. A water outlet pipe 302 is fixedly connected to the side surface of the conduit 306. A spray nozzle is fixedly connected to the inner wall of the side surface of the water outlet pipe 302. The top end of the water outlet pipe 302 is fixedly connected to the bottom end of the discharge hopper 104. Open the threaded cover 304 to inject sufficient water into the water tank 301. The water pump 305 operates to pump the water inside the water tank 301 out, transports it to the water outlet pipe 302 through the conduit 306, and sprays it through the spray nozzle to reduce the dust of the cinder and prevent the dust from spreading into the air.

[0026] Among them, an observation pipe 303 is fixedly connected to the side surface of the water tank 301. A scale is provided on the side surface of the observation pipe 303. The water storage inside the water tank 301 is determined through the observation pipe 303 made of transparent material.

[0027] Working principle of the utility model: Open the threaded cap 304 and inject sufficient water into the water tank 301. Align the top of the feed hopper 103 with the slag discharge position of the steam boiler. The coal slag falls into the interior of the casing 101 through the feed hopper 103. Start the servo motor 102 to drive the installation shaft 105 to rotate. The crushing roller 106 crushes the coal slag falling into the casing 101. Then, the coal slag is conveyed by the spiral conveyor paddle 109 and finally discharged from the discharge hopper 104. At the same time, circulating water is connected through the first connecting pipe 203 on both sides of the second heat exchange pipe 204. The circulating water enters the interior of the second heat exchange pipe 204 through the first connecting pipe 203. The circulating water enters the interior of the first heat exchange pipe 202 through the second connecting pipe 205 and the sealing sleeve 201. When the installation shaft 105 rotates, it rotates along the inner wall of the side surface of the sealing sleeve 201. The sealing sleeve 201 allows the circulating water to enter the interior of the first heat exchange pipe 202, come into contact with the coal slag, take away the heat in the coal slag for reuse, and cool the coal slag. When the coal slag is discharged from the discharge hopper 104, the water pump 305 operates to pump out the water in the water tank 301, convey it through the conduit 306 to the water outlet pipe 302, and spray it through the atomizing nozzle to dust the coal slag, avoiding the dust from spreading into the air.

[0028] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A slag discharging machine for a steam boiler, comprising a device main body (1), characterized in that, It further includes: a cooling mechanism (2) and a dust-removing mechanism (3). The side inner wall of the equipment main body (1) is fixedly connected to the side of the cooling mechanism (2), and the top end of the dust-removing mechanism (3) is fixedly connected to the bottom end of the equipment main body (1). The equipment main body (1) includes a machine shell (101). A feed hopper (103) is connected to the top end of the machine shell (101), and a discharge hopper (104) is fixedly connected to the bottom end of the machine shell (101). An installation block (108) is fixedly connected to the side of the machine shell (101). A servo motor (102) is fixedly connected to the top end of the installation block (108). The output shaft of the servo motor (102) is fixedly connected to an installation shaft (105). A spiral conveyor paddle (109) is fixedly sleeved on the side of the installation shaft (105). A heat-conducting layer (107) is fixedly connected to the side inner wall of the machine shell (101). The cooling mechanism (2) includes a second heat exchange pipe (204). The side of the second heat exchange pipe (204) is fixedly connected to the side of the heat-conducting layer (107), and the bottom end of the second heat exchange pipe (204) is fixedly connected to a first connecting pipe (203).

2. The slag discharge machine for a steam boiler according to claim 1, wherein: The second heat exchange pipe (204) is of a spiral structure, and the machine shell (101) is made of a heat-insulating material.

3. The slag discharger of a steam boiler according to claim 1, characterized in that: A crushing roller (106) is fixedly connected to the side of the installation shaft (105) corresponding to the position of the feed hopper (103).

4. The slag discharger of a steam boiler according to claim 1, characterized in that: The dust-removing mechanism (3) includes a water tank (301). A threaded cover (304) is threadedly connected to the top end of the water tank (301). A water pump (305) is fixedly connected to the side of the water tank (301). The output end of the water pump (305) is fixedly connected to a conduit (306). A water outlet pipe (302) is fixedly connected to the side of the conduit (306). An atomizing nozzle is fixedly connected to the side inner wall of the water outlet pipe (302), and the top end of the water outlet pipe (302) is fixedly connected to the bottom end of the discharge hopper (104).

5. The slag discharger of a steam boiler according to claim 4, wherein: An observation pipe (303) is fixedly connected to the side of the water tank (301), and scales are provided on the side of the observation pipe (303).