Furnace knot cleaning device
By designing a furnace knot cleaning device, the cleaning head and driving mechanism are used to scrape and clean the furnace knot in the rotary knot, which solves the problem of ring blockage in the rotary knot, improves cleaning efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202422272695.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the roasting process of molybdenum concentrate, the bonding of materials in the rotary kiln causes the ring to be blocked, affecting the output of molybdenum oxide and increasing the wear of the rotary kiln bearings. The existing tools are labor-intensive and the environment is harsh.
A device for cleaning the furnace knot is designed, including a cleaning head and a driving mechanism. The cleaning head is driven to reciprocate along the axial direction of the support frame through the joystick, thereby realizing scraping and cleaning of the furnace knot and reducing labor intensity.
It has achieved efficient cleaning of furnace knots, avoiding manual high-intensity physical labor, improving production efficiency, reducing labor intensity, and avoiding high temperature and harsh environments.
Smart Images

Figure CN223077456U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary devices for cleaning molybdenum concentrate roasting return brick kilns, and specifically discloses a device for cleaning furnace knots. Background Technique
[0002] The molybdenum concentrate roasting process is a typical exothermic reaction. Under industrial production scale conditions, it can be self-heated completely. The application of the project of "self-heating roasting method and device for molybdenum concentrate" independently developed by our company has enabled the smelting company to embark on the green smelting path of carbon-free roasting, environmental protection and energy conservation. However, because the grades of molybdenum concentrate selected by each concentrator and the proportion of flotation agent added are different, when smelting reactions occur in the rotary kiln, materials will adhere to the kiln wall and form a ring blockage. This not only reduces the quality of the calcined products, but also increases the weight of the rotary kiln itself, indirectly causing wear of the rotary kiln bearings, seriously affecting the output of molybdenum oxide; if production is stopped for cleaning, the cost is relatively high and it will affect the company's benefits. Only tools can be used to clean the furnace knots of the rotary kiln. At present, the lengths of the tools used to clean the furnace knots of rotary kilns of different specifications are generally more than 30 meters. Cleaning the furnace knots manually has a high labor intensity and a harsh working environment. Summary of the Invention
[0003] In order to solve the problems in the background technique, the utility model discloses a device for cleaning furnace knots, which includes a cleaning head and a driving mechanism. The driving mechanism drives the cleaning head to scrape the furnace knots reciprocally to make the furnace knots fall off, achieving the purpose of cleaning the furnace knots, reducing the labor intensity and improving the production efficiency.
[0004] To achieve the above-mentioned invention purpose, the utility model adopts the following technical solutions:
[0005] A device for cleaning furnace knots includes a cleaning head for cleaning furnace knots. The cleaning head is arranged at the front end of a control rod, and the rear end of the control rod is arranged on a movable trolley at the upper part of a support frame. The movable trolley is movably connected to the support frame. A driving mechanism is arranged at the lower part of the support frame. The output end of the driving mechanism is connected to the movable trolley through a connecting rod. Under the action of the driving mechanism, the movable trolley can drive the cleaning head to reciprocally move along the axial direction of the support frame through the control rod.
[0006] Furthermore, for the device for cleaning furnace knots, at least two fixed seats are arranged on the movable trolley at intervals. Pressing plates and hoop fasteners that are matched with the control rod are respectively arranged on the fixed seats. The pressing plates and the hoop fasteners cooperate to lock the control rod relative to the movable trolley.
[0007] Furthermore, for the device for cleaning furnace knots, the cleaning head is in the shape of a mace, a hook or a star.
[0008] Furthermore, in the device for cleaning furnace clinker, guide rails are respectively arranged on the cross beams on both sides of the upper part of the support frame, and a plurality of rollers matched with the guide rails are arranged at the bottom of the movable trolley.
[0009] Furthermore, in the device for cleaning furnace clinker, supporting rollers for movably supporting the support frame are respectively arranged at the front and rear ends of the upper part of the support frame.
[0010] Furthermore, in the device for cleaning furnace clinker, the driving mechanism is a reduction motor, the output end of the reduction motor is connected to one end of a crank, the other end of the crank is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to the bottom of the movable trolley.
[0011] Furthermore, in the device for cleaning furnace clinker, a movable base capable of vertical lifting and horizontal movement is arranged at the bottom of the support frame.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The device for cleaning furnace clinker of the present utility model includes a cleaning head, a control rod and a movable trolley. The cleaning head is detachably connected to the movable trolley through the control rod. The movable trolley is movably connected to the support frame. A driving mechanism is arranged at the lower part of the support frame. Under the action of the driving mechanism, the movable trolley can drive the cleaning head to reciprocate along the axial direction of the support frame through the control rod, and the cleaning head scrapes the furnace clinker reciprocally to make the furnace clinker fall off, so as to achieve the purpose of cleaning the furnace clinker, enabling the operator to avoid the harsh high-temperature environment during the cleaning operation, and also avoiding the heavy high-intensity physical labor of manual cleaning, reducing the labor intensity and improving the labor efficiency. Description of the Drawings
[0014] Figure 1 is a schematic three-dimensional structure diagram of the device for cleaning furnace clinker of the present utility model;
[0015] Figure 2 is a schematic structure diagram of the device for cleaning furnace clinker of the present utility model after removing the cleaning head;
[0016] Figure 3 is a schematic connection structure diagram of the sliding trolley and the guide rail in the present utility model;
[0017] In the above figures: 1 - support frame; 2 - cleaning head; 3 - movable trolley; 4 - pressing plate; 5 - hoop; 6 - control rod; 7 - guide rail; 8 - roller; 9 - supporting roller; 10 - crank; 11 - connecting rod; 12 - reduction motor. Detailed Embodiments
[0018] In order to better understand the present utility model, the content of the present utility model will be further clarified below in conjunction with embodiments, but the content of the present utility model is not limited to the following embodiments only.
[0019] Combined with the attached Figures 1-3 ,this utility model's device for cleaning furnace nodules will be elaborated in detail. It includes a cleaning head 2 for cleaning furnace nodules. The cleaning head 2 is arranged at the front end of a control rod 6, and the rear end of the control rod 6 is arranged on a movable trolley 3 at the upper part of a support frame 1. The movable trolley 3 is movably connected to the support frame 1. A driving mechanism is arranged at the lower part of the support frame 1. The output end of the driving mechanism is connected to the movable trolley 3 through a connecting rod 11. Under the action of the driving mechanism, the movable trolley 3 can drive the cleaning head 2 to reciprocate axially along the support frame 1 through the control rod 6. When cleaning furnace nodules, the head of the cleaning head 2 is inserted into the rotary kiln close to the furnace nodules. The driving mechanism drives the movable trolley 3 to drive the cleaning head 2 to reciprocate axially along the support frame 1 through the control rod 6, and the cleaning head 2 scrapes the furnace nodules reciprocally, causing the furnace nodules to fall off, thus achieving the purpose of cleaning furnace nodules, avoiding the heavy and high-intensity manual labor of manual cleaning, reducing labor intensity, and improving labor efficiency.
[0020] As an optional design, preferably for the device for cleaning furnace nodules, at least two fixed seats are spaced apart on the movable trolley 3. The fixed seats are spaced apart along the axial direction of the control rod 6. A pressing plate 4 and a hoop 5 that are matched with the control rod 6 are respectively arranged on the fixed seats. An arc-shaped groove is arranged at the upper end of the pressing plate 4. The pressing plate 4 and the hoop 5 cooperate to press and fix the control rod 6 relative to the movable trolley 3. Through the pressing plate 4 and the hoop 5, the control rod 6 is detachably connected to the movable trolley 3, facilitating the disassembly of the control rod 6 and adjusting the movement to adjust the position of the cleaning head 2. It should be noted here that preferably the length of the control rod 6 is adjustable to ensure that the depth of the cleaning head 2 entering the kiln can be adjusted, realizing a wide range of furnace nodule cleaning.
[0021] As an optional design, preferably for the device for cleaning furnace nodules, the cleaning head 2 is in the shape of a mace, a hook, or a star, which can efficiently clean the furnace nodules near the outlet in the rotary kiln.
[0022] As an optional design, preferably for the device for cleaning furnace nodules, guide rails 7 are respectively arranged on the two cross beams on the upper part of the support frame 1. The guide rails 7 are U-shaped channel steels. A number of rollers 8 that are matched with the guide rails 7 are arranged at the bottom of the movable trolley 3. The movable trolley 3 is in rolling connection with the guide rails 7 through the rollers 8, reducing the vibration during the movement of the movable trolley 3 along the guide rails 7.
[0023] As an optional design, preferably for the device for cleaning furnace nodules, supporting rollers 9 for movably supporting the support frame 1 are respectively arranged at the front and rear ends of the upper part of the support frame 1. A V-shaped annular groove is arranged on the supporting rollers 9. The supporting rollers 9 support the control rod 6 to avoid situations such as deformation of the control rod 6, and it is also convenient to adjust the position of the cleaning head 2 relative to the movable trolley 3 by adjusting the extension amount of the control rod 6.
[0024] As an alternative design, it is preferred that for the device for cleaning the furnace scale, the driving mechanism is a reduction motor 12, the output end of the reduction motor 12 is connected to one end of a crank 10, the other end of the crank 10 is hingedly connected to one end of a connecting rod 11, and the other end of the connecting rod 11 is hingedly connected to the bottom of the movable trolley 3. During operation, the reduction motor 12 drives the crank 10 to rotate. When the crank 10 rotates, it drives the movable trolley 3 to reciprocate along the guide rail 7 through the connecting rod 11. When the movable trolley 3 moves, it drives the cleaning head 2 to reciprocate through the control rod 6 to clean the furnace scale. It should be noted here that since both ends of the connecting rod 11 are respectively hingedly connected to the crank 10 and the movable trolley 3, when the crank 10 rotates, while applying a force to the movable trolley 3 through the connecting rod 11 to make the movable trolley 3 reciprocate along the guide rail 7, a certain downward pulling force is also applied to the movable trolley 3, which is equivalent to increasing the self-weight of the movable trolley 3, enhancing the stability of the movable trolley 3, and preventing the movable trolley 3 from detaching from the guide rail 7 due to the excessive weight of the control rod 6 causing top-heaviness and bottom-lightness.
[0025] As an alternative design, it is preferred that for the device for cleaning the furnace scale, a movable base capable of vertical lifting and horizontal movement (not shown in the drawings) is provided at the bottom of the support frame 1. The support frame 1 is arranged on the movable base, which facilitates adjusting the height of the support frame 1 and also facilitates the transfer of the support frame 1. The movable base can be an existing truck, forklift, etc.
[0026] The working process of the present utility model is as follows:
[0027] During operation, first adjust the height of the support frame 1 so that the cleaning head 2 can extend into the rotary kiln. The driving mechanism drives the movable trolley 3 to drive the cleaning head 2 to move back and forth through the control rod 6. The cleaning head 2 reciprocally scrapes the furnace scale, causing the furnace scale to fall off, thereby achieving the purpose of cleaning the furnace scale, avoiding the heavy high-intensity manual labor of manual cleaning, reducing the labor intensity, improving the labor efficiency, and achieving the efficient cleaning of the furnace scale near the outlet inside the rotary kiln.
[0028] The above description is only for the application implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. The scope of rights of the present utility model cannot be limited thereby. Any equivalent changes made according to the technical solution of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A device for cleaning furnace clinker, characterized in that: It includes a cleaning head for cleaning the furnace slag. The cleaning head is arranged at the front end of a joystick, and the rear end of the joystick is arranged on a movable trolley at the upper part of a support frame. The movable trolley is movably connected to the support frame. A driving mechanism is arranged at the lower part of the support frame, and the output end of the driving mechanism is connected to the movable trolley through a connecting rod. Under the action of the driving mechanism, the movable trolley can drive the cleaning head to move back and forth along the axial direction of the support frame through the joystick.
2. The device for removing furnace clinker according to claim 1, characterized in that: at At least two fixing seats are arranged on the movable trolley at intervals. A pressing plate and a hoop that are matched with the joystick are respectively arranged on the fixing seats, and the cooperation of the pressing plate and the hoop can lock the joystick relative to the movable trolley.
3. The device for removing furnace clinker according to claim 1 or 2, characterized in that: The cleaning head is in the shape of a mace, a hook or a star.
4. The device for removing furnace clinker according to claim 3, characterized in that: Guide rails are respectively arranged on the cross beams on both sides of the upper part of the support frame, and a plurality of rollers that are matched with the guide rails are arranged at the bottom of the movable trolley.
5. The device for cleaning furnace clinker according to claim 3, wherein: Support rollers for movably supporting the support frame are respectively arranged at the front and rear ends of the upper part of the support frame.
6. The device for cleaning furnace slag according to claim 3, characterized in that: The driving mechanism is a reduction motor. The output end of the reduction motor is connected to one end of a crank, the other end of the crank is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to the bottom of the movable trolley.
7. The device for cleaning furnace clinker according to claim 3, characterized in that: A movable base that can be vertically lifted and horizontally moved is arranged at the bottom of the support frame.