Counter-flow open type cooling tower with ultra-low noise
By introducing noise reduction and cleaning components into the countercurrent open cooling tower, the silt accumulation and noise problems of water collection tray are solved, achieving low noise and efficient cleaning.
Patent Information
- Application Number
- CN202422031593.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing countercurrent open cooling tower water collection tray has poor automatic cleaning function, resulting in silt accumulation, affecting water circulation and maintenance efficiency, and is also noisy.
An ultra-low noise countercurrent open cooling tower is designed, using noise reduction components and cleaning components. The noise reduction components are composed of a noise reduction cover, sound absorbing cotton and sound insulation board. The cleaning components are composed of a connecting shaft, an annular fixing sleeve, a cleaning board and a cleaning mechanism. The cleaning board is driven to automatically clean the water collection tray by driving the motor to prevent sludge from accumulation.
It effectively reduces noise, prevents silt accumulation in the water collection tray, and improves the operation efficiency and maintenance convenience of the cooling tower.
Smart Images

Figure CN223077472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of countercurrent open cooling towers, and specifically to a countercurrent open cooling tower with ultra-low noise. Background Technique
[0002] The countercurrent open cooling tower is a common type of cooling tower, which is widely used in industrial cooling systems, such as: power generation, chemical industry, steel manufacturing, air conditioning systems and other fields. Its main function is to transfer the heat generated in the industrial process to the atmosphere through water to maintain the normal operating temperature of the equipment.
[0003] However, there are still some deficiencies in the current countercurrent open cooling tower. For example, the automatic cleaning function of the water collecting tray of the existing countercurrent open cooling tower is poor, resulting in easy accumulation of silt inside the water collecting tray during long-term use of the cooling tower. This will not only interfere with the circulating flow of water, but also interfere with the maintenance efficiency of the staff, and thus there are certain usage defects.
[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structural deficiencies, and provides a countercurrent open cooling tower with ultra-low noise. Content of the Utility Model
[0005] The purpose of the utility model is to provide a countercurrent open cooling tower with ultra-low noise to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a countercurrent open cooling tower with ultra-low noise, including a water collecting tray and a fixing strip. The outer surface of the water collecting tray is annularly and equidistantly embedded and installed with air inlet protection nets, and the bottom of the water collecting tray is annularly and equidistantly fixedly installed with support columns. Moreover, a noise reduction component is installed on the top of the water collecting tray, and an air outlet protection net is fixedly installed on the inner surface of the top of the noise reduction component. At the same time, an exhaust fan is installed on the top of the air outlet protection net. The fixing strip is fixedly installed on the inner surface of the noise reduction component, and the end of the fixing strip is fixedly connected with a shunt pipe. Moreover, spray pipes are annularly and equidistantly fixedly installed on the outer surface of the shunt pipe. A driving motor is installed at the bottom of the water collecting tray, and a cleaning component is installed on the output shaft of the driving motor through a coupling.
[0007] Furthermore, the noise reduction component includes a noise reduction cover, sound-absorbing cotton and a sound insulation board. The inner surface of the noise reduction cover is fixedly installed with sound-absorbing cotton, and the inner surface of the sound-absorbing cotton is fixedly connected in a fitting manner with the sound insulation board.
[0008] Furthermore, the end of the fixing strip is fixedly connected with the inner surface of the noise reduction component, and the other end of the fixing strip is fixedly connected with the outer surface of the shunt pipe. Moreover, the shunt pipe and the noise reduction component form a fixed structure through the fixing strip.
[0009] Furthermore, the cleaning component includes a connecting shaft, an annular fixing sleeve, a cleaning plate, a limiting groove and a cleaning mechanism, and the outer surface of the connecting shaft is fixedly installed with an annular fixing sleeve, and the cleaning plate is symmetrically installed on the outer surface of the annular fixing sleeve, and the bottom of the cleaning plate is provided with limiting grooves at equal distances, and the cleaning mechanism is fitted on the bottom of the cleaning plate.
[0010] Furthermore, the interior of the annular fixing sleeve is fixedly connected to the outer surface of the connecting shaft, and the side of the annular fixing sleeve is fixedly connected to the end of the cleaning plate, and the cleaning plate forms a fixed structure with the connecting shaft through the annular fixing sleeve.
[0011] Furthermore, the cleaning mechanism includes a mounting plate, a cleaning brush, a limiting rod and a mounting block, and the cleaning brush is fixedly connected to the bottom of the mounting plate, and the limiting rod is fixedly installed at an equal distance on the top of the mounting plate, and the mounting blocks are symmetrically installed on the left and right sides of the mounting plate, and the top of the mounting block is fitted and connected to the bottom of the cleaning plate by bolts.
[0012] Furthermore, the outer dimensions of the limiting rod are completely consistent with the inner dimensions of the limiting groove, and the limiting rod forms a clamping structure with the cleaning plate through the limiting groove.
[0013] The utility model provides an ultra-low noise countercurrent open cooling tower, which has the following beneficial effects:
[0014] 1. The utility model provides an annular fixing sleeve, so that when the driving motor drives the connecting shaft to rotate inside the water collecting pan, the annular fixing sleeve can drive the cleaning plate to rotate synchronously along the inside of the water collecting pan, so that the cleaning plate drives the cleaning mechanism to automatically clean the bottom inner surface of the water collecting pan, thereby avoiding the accumulation of silt inside the water collecting pan during long-term use of the cooling tower, which may interfere with the circulation of water or the maintenance efficiency of the staff. In addition, the limiting rod is provided, so that the installation plate is convenient for the staff to initially fit and install it on the bottom of the cleaning plate, and then the installation of the cleaning mechanism is completed by turning the bolts, so that the staff can disassemble and assemble the cleaning mechanism for cleaning more conveniently.
[0015] 2. The utility model provides a noise reduction cover, sound-absorbing cotton and sound insulation board, so that the noise reduction component of the counterflow open cooling tower can greatly reduce the internal noise during operation, thereby improving the noise reduction effect of the counterflow open cooling tower. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the front view of a three-dimensional structure of an ultra-low noise counter-flow open cooling tower of the utility model;
[0017] Figure 2It is a schematic diagram of the three-dimensional structure of a water collecting tray-cleaning assembly of an ultra-low noise countercurrent open cooling tower of the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of a noise reduction cover of an ultra-low noise counter-flow open cooling tower of the utility model in a bottom-up section;
[0019] Figure 4 The utility model is a schematic diagram of a disassembled three-dimensional structure of a cleaning plate-cleaning mechanism of an ultra-low noise countercurrent open cooling tower.
[0020] In the figure: 1. water collecting tray; 2. air inlet protection net; 3. support column; 4. noise reduction component; 41. noise reduction cover; 42. sound-absorbing cotton; 43. sound insulation board; 5. air outlet protection net; 6. exhaust fan; 7. fixing strip; 8. diverter pipe; 9. spray pipe; 10. drive motor; 11. cleaning component; 111. connecting shaft; 112. annular fixing sleeve; 113. cleaning plate; 114. limiting groove; 115. cleaning mechanism; 1151. mounting plate; 1152. cleaning brush; 1153. limiting rod; 1154. mounting block. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 , Figure 2 and Figure 4As shown in the figure, a countercurrent open cooling tower with ultra-low noise includes a water collecting tray 1 and a fixing strip 7. The outer surface of the water collecting tray 1 is annularly and equidistantly embedded and installed with an air inlet protection net 2, and the bottom of the water collecting tray 1 is annularly and equidistantly fixedly installed with support columns 3. A driving motor 10 is installed at the bottom of the water collecting tray 1, and the output shaft of the driving motor 10 is installed with a cleaning component 11 through a coupling. The cleaning component 11 includes a connecting shaft 111, an annular fixing sleeve 112, a cleaning plate 113, a limiting groove 114 and a cleaning mechanism 115. An annular fixing sleeve 112 is fixedly installed on the outer surface of the connecting shaft 111, and cleaning plates 113 are symmetrically installed on the left and right sides of the outer surface of the annular fixing sleeve 112. The inside of the annular fixing sleeve 112 is fixedly connected to the outer surface of the connecting shaft 111, and the side of the annular fixing sleeve 112 is fixedly connected to the end of the cleaning plate 113. And the cleaning plate 113 and the connecting shaft 111 form a fixed structure through the annular fixing sleeve 112. By setting the cleaning plate 113 and the connecting shaft 111 into a fixed structure, when the connecting shaft 111 drives the cleaning plate 113 to rotate, the cleaning plate 113 will not become loose. And limiting grooves 114 are equidistantly opened at the bottom of the cleaning plate 113, and a cleaning mechanism 115 is fitted and installed at the bottom of the cleaning plate 113. The cleaning mechanism 115 includes a mounting plate 1151, a cleaning brush 1152, a limiting rod 1153 and a mounting block 1154. A cleaning brush 1152 is fixedly connected to the bottom of the mounting plate 1151, and limiting rods 1153 are fixedly installed equidistantly on the top of the mounting plate 1151. The external dimension of the limiting rod 1153 is completely consistent with the internal dimension of the limiting groove 114, and the limiting rod 1153 and the cleaning plate 113 form a clamping structure through the limiting groove 114. By setting the limiting rod 1153 and the cleaning plate 113 into a clamping structure, the cleaning mechanism 115 is convenient for the staff to initially fix and install it at the bottom of the cleaning plate 113, thus providing convenience for the staff to install bolts subsequently. And mounting blocks 1154 are symmetrically installed on the left and right sides of the mounting plate 1151. At the same time, the top of the mounting block 1154 and the bottom of the cleaning plate 113 are connected by bolts in a fitting manner.
[0023] As Figure 1 and Figure 3As shown in the figure, the outer surface of the water collecting tray 1 is embedded and installed with air inlet protection nets 2 at equal intervals in a circular shape, and the bottom of the water collecting tray 1 is fixedly installed with support columns 3 at equal intervals in a circular shape. Moreover, a noise reduction component 4 is installed on the top of the water collecting tray 1. The noise reduction component 4 includes a noise reduction cover 41, a sound-absorbing cotton 42, and a sound-insulating board 43. The inner surface of the noise reduction cover 41 is fixedly installed with the sound-absorbing cotton 42, and the inner surface of the sound-absorbing cotton 42 is fixedly connected in a fitting manner with the sound-insulating board 43. Furthermore, the inner surface of the top of the noise reduction component 4 is fixedly installed with an air outlet protection net 5. At the same time, a suction fan 6 is installed on the top of the air outlet protection net 5. A fixing strip 7 is fixedly installed on the inner surface of the noise reduction component 4, and the end of the fixing strip 7 is fixedly connected with a shunt pipe 8. The end of the fixing strip 7 is fixedly connected with the inner surface of the noise reduction component 4, and the other end of the fixing strip 7 is fixedly connected with the outer surface of the shunt pipe 8. Moreover, the shunt pipe 8 and the noise reduction component 4 form a fixed structure through the fixing strip 7. By setting the shunt pipe 8 and the noise reduction component 4 into a fixed structure, the shunt pipe 8 will not loosen when carrying water. And the outer surface of the shunt pipe 8 is fixedly installed with spray pipes 9 at equal intervals in a circular shape.
[0024] In summary, for this ultra-low noise countercurrent open cooling tower, first, according to Figures 1 to 4 the structure shown in the figure, the circulating hot water enters the shunt pipe 8 from the water inlet. Then, through the cooperation of the spray pipes 9, the hot water in the shunt pipe 8 is evenly sprinkled on the packing in the noise reduction component 4. At the same time, as the suction fan 6 operates, cold air passes through the air inlet protection net 2 and enters the tower and then flows vertically upward. The cold air undergoes nearly heat exchange treatment with the hot water flowing through the packing in the packing area. The hot water after heat exchange becomes cooling water and vertically drops from the packing onto the water collecting tray 1 and flows out from the water outlet at the bottom of the water collecting tray 1. And the cold air that enters the tower interior becomes hot air after heat exchange and is discharged into the air through the air outlet protection net 5, so as to achieve the purpose of automatic cooling. And as the cooling tower operates, at this time, the noise reduction cover 41, the sound-absorbing cotton 42, and the sound-insulating board 43 cooperate with each other to automatically absorb and reduce the noise inside the tower. When the staff needs to clean the inner surface of the bottom of the water collecting tray 1, the staff turns on the drive motor 10 through the controller. When the drive motor 10 starts to operate, it drives the connecting shaft 111 to rotate inside the water collecting tray 1. Then, through the cooperation of the annular fixing sleeve 112, it drives the cleaning plate 113 to rotate synchronously, so that the cleaning plate 113 drives the cleaning mechanism 115 to automatically clean the inner surface of the bottom of the water collecting tray 1. Finally, the sewage generated by the cleaning is discharged through the water inlet and outlet main pipe at the bottom of the water collecting tray 1.
[0025] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles of the present utility model and its practical applications, and to enable those of ordinary skill in the art to understand the present utility model and design various embodiments with various modifications suitable for specific purposes.
Claims
1. An ultra-low noise countercurrent open cooling tower, comprising a water collecting tray (1) and a fixing strip (7), characterized in that, The outer surface of the water collecting tray (1) is embedded and installed with air inlet protection nets (2) at equal intervals in a circular shape, and the bottom of the water collecting tray (1) is fixedly installed with support columns (3) at equal intervals in a circular shape. Moreover, a noise reduction component (4) is installed on the top of the water collecting tray (1), and an air outlet protection net (5) is fixedly installed on the inner surface of the top of the noise reduction component (4). At the same time, an exhaust fan (6) is installed on the top of the air outlet protection net (5). The fixing strip (7) is fixedly installed on the inner surface of the noise reduction component (4), and the end of the fixing strip (7) is fixedly connected with a flow dividing pipe (8). Moreover, spray pipes (9) are fixedly installed on the outer surface of the flow dividing pipe (8) at equal intervals in a circular shape. The bottom of the water collecting tray (1) is installed with a driving motor (10), and the output shaft of the driving motor (10) is installed with a cleaning component (11) through a coupling.
2. The ultra-low noise countercurrent open cooling tower according to claim 1, wherein The noise reduction component (4) includes a noise reduction cover (41), sound-absorbing cotton (42) and a sound insulation board (43). The inner surface of the noise reduction cover (41) is fixedly installed with sound-absorbing cotton (42), and the inner surface of the sound-absorbing cotton (42) is fixedly connected in a fitting manner with a sound insulation board (43).
3. An ultra-low noise countercurrent open cooling tower according to claim 1, characterized in that, The end of the fixing strip (7) is fixedly connected with the inner surface of the noise reduction component (4), and the other end of the fixing strip (7) is fixedly connected with the outer surface of the flow dividing pipe (8). Moreover, the flow dividing pipe (8) and the noise reduction component (4) form a fixed structure through the fixing strip (7).
4. An ultra-low noise countercurrent open cooling tower according to claim 1, characterized in that, The cleaning component (11) includes a connecting shaft (111), an annular fixing sleeve (112), a cleaning plate (113), a limiting groove (114) and a cleaning mechanism (115). The outer surface of the connecting shaft (111) is fixedly installed with an annular fixing sleeve (112). Moreover, cleaning plates (113) are symmetrically installed on the left and right sides of the outer surface of the annular fixing sleeve (112). Moreover, limiting grooves (114) are opened at equal intervals at the bottom of the cleaning plate (113). Moreover, a cleaning mechanism (115) is fitted and installed at the bottom of the cleaning plate (113).
5. An ultra-low noise countercurrent open cooling tower according to claim 4, characterized in that, The inside of the annular fixing sleeve (112) is fixedly connected with the outer surface of the connecting shaft (111), and the side of the annular fixing sleeve (112) is fixedly connected with the end of the cleaning plate (113). Moreover, the cleaning plate (113) and the connecting shaft (111) form a fixed structure through the annular fixing sleeve (112).
6. An ultra-low noise countercurrent open cooling tower according to claim 4, characterized in that, The cleaning mechanism (115) includes a mounting plate (1151), a cleaning brush (1152), a limiting rod (1153) and a mounting block (1154). The bottom of the mounting plate (1151) is fixedly connected with a cleaning brush (1152). Moreover, limiting rods (1153) are fixedly installed at equal intervals on the top of the mounting plate (1151). Moreover, mounting blocks (1154) are symmetrically installed on the left and right sides of the mounting plate (1151). At the same time, the top of the mounting block (1154) and the bottom of the cleaning plate (113) are fitted and connected by bolts.
7. An ultra-low noise countercurrent open cooling tower according to claim 6, characterized in that, The external dimension of the limiting rod (1153) is completely identical to the internal dimension of the limiting groove (114), and the limiting rod (1153) and the cleaning plate (113) form a clamping structure through the limiting groove (114).