Automobile wiring terminal withstand voltage detection tool

By designing a special pressure-resistant detection tool for automobile terminals and using conductive column components to contact the insulating sleeve, efficient and accurate voltage resistance detection of multiple surfaces of the first insulating sleeve and the second insulating sleeve is achieved, solving the problems of cumbersome detection and low efficiency in the prior art, and is suitable for large-scale inspection.

CN223078417UActive Publication Date: 2025-07-08ZHEJIANG ZHONGZHI AUTOMOBILE ELECTRIC CO LTD
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Patent Information

Application Number
CN202422077694.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-08
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The prior art lacks special pressure-resistant testing tooling for automotive terminals, resulting in cumbersome pressure-resistant testing, low efficiency and average accuracy, and it is impossible to detect multiple surfaces of the first insulating sleeve and the second insulating sleeve at the same time.

Method used

A pressure-resistant detection tool including a detection workbench, a lower seat transmission device, a leading column, a compression cylinder, a top seat and a terminal detection component is designed. Multi-faceted pressure-resistant detection is achieved through contact between the conductive column assembly and the insulating sleeve, and the detection efficiency and accuracy are ensured in combination with conductive adhesive.

Benefits of technology

It realizes the simultaneous voltage resistance detection of multiple surfaces of the first insulating sleeve and the second insulating sleeve, with high detection efficiency and high accuracy, and is suitable for large-scale automobile terminal detection, stable and reliable contact and high safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223078417U_ABST
Patent Text Reader

Abstract

The utility model relates to a withstand voltage detection tool for an automobile wiring terminal. The technical problem to be solved by the utility model is to provide a withstand voltage detection tool for an automobile wiring terminal. According to the technical scheme, the detection device comprises a detection workbench, a lower base transmission device, a workbench vertical frame, a main guide column, a wiring terminal lower base, a pressing air cylinder, an upper base and a wiring terminal detection assembly. The wiring terminal lower seat is provided with a first bearing block, an insulation sleeve bearing seat, an insulation sleeve second positioning groove, a lower seat second abdicating opening and a lower seat first abdicating opening, and an insulation sleeve first positioning groove is formed in the insulation sleeve bearing seat; the wiring terminal detection assembly comprises a wiring terminal upper cover seat, a main conductive column assembly, a first conductive column assembly and a second conductive column assembly. The advantages of the utility model are that the device can rapidly carry out the withstand voltage detection of a plurality of surfaces of the first insulation sleeve and the second insulation sleeve at the same time, is high in detection efficiency, is high in detection accuracy, and is suitable for the detection of a large batch of automobile wiring terminals.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wiring terminals, in particular to a withstand voltage detection tool for automobile wiring terminals. Background Art

[0002] like Figure 6 and 7 As shown, the automobile terminal includes a terminal body 61, and the terminal body 61 includes a terminal main connection end 65. One end of the terminal main connection end 65 extends horizontally and is bent to form a terminal first transfer portion 66. The terminal first transfer portion 66 is bent downwardly and tilted to form a terminal first external connection end 67. The other end of the terminal main connection end 65 extends vertically downward and then continues to bend horizontally and continuously to form a terminal second transfer portion 68 and a terminal second external connection end 69 in sequence. The terminal main connection end 65 is provided with a main external connection hole 70. In order to improve the safety and insulation of the automobile terminal during transmission, a main connection hole 70 is provided in the first transfer portion 66 of the terminal. A first insulating sleeve 62 is provided on the outer sleeve, and a second insulating sleeve 63 is provided on the outer sleeve of the second transfer part 68 of the terminal. Generally, we need to perform a withstand voltage test on the automotive terminal with the first insulating sleeve 62 and the second insulating sleeve 63 before the finished product leaves the factory. In order to confirm the safety of the automotive terminal under normal working voltage and accidental overvoltage, the traditional withstand voltage test is relatively cumbersome. There is no withstand voltage test tooling specifically for the automotive terminal, and only the first insulating sleeve 62 and the second insulating sleeve 63 can be subjected to withstand voltage test separately. The withstand voltage test efficiency is low and the accuracy is average, so improvements and optimizations are made for this. Utility Model Content

[0003] In order to solve the above problems, the technical problem to be solved by the utility model is to provide a pressure resistance detection tool for automobile wiring terminals.

[0004] The technical solution adopted by the utility model of the automotive terminal withstand voltage detection tool is characterized in that it includes a detection workbench, a lower seat transmission device and a workbench vertical frame arranged on the detection workbench, main pillars arranged at both ends of the lower seat transmission device, a terminal lower seat fixed on the lower seat transmission device, a clamping cylinder fixed on the workbench vertical frame and arranged longitudinally, an upper seat penetrated on the main pillar and connected to the output end of the clamping cylinder, and a terminal detection component detachably fixed below the upper seat;

[0005] The lower seat of the terminal block is provided with a first receiving block for receiving the terminal body, an insulating sleeve receiving seat, a second insulating sleeve positioning groove for inserting the second insulating sleeve, a second lower seat clearance opening for inserting the second external terminal of the terminal, and a first lower seat clearance opening for inserting the first external terminal of the terminal. The insulating sleeve receiving seat is provided with a first insulating sleeve positioning groove for inserting the first insulating sleeve;

[0006] The terminal detection assembly includes a terminal upper cover seat, a main conductive column assembly inserted into the terminal upper cover seat and in contact with the upper surface of the terminal body, a first conductive column assembly in contact with the upper surface of the first insulating sleeve, and a second conductive column assembly in contact with the upper surface of the second insulating sleeve. The terminal upper cover seat includes an upper cover main board, on which a main limit seat docking with the first receiving block, a first upper pressure block in contact with the first positioning groove of the insulating sleeve, and a second upper pressure block in contact with the second positioning groove of the insulating sleeve are provided. A main limit groove corresponding to the terminal body is provided in the main limit seat, and conductive glue is adhered to the second positioning groove of the insulating sleeve, the first positioning groove of the insulating sleeve, and the first upper pressure block and the second upper pressure block.

[0007] The main conductive column assembly, the first conductive column assembly and the second conductive column assembly all include a conductive column, a clamping spring and a fastening nut. The conductive column includes a conductive column body, a conductive column limiting boss is provided on the conductive column body, a conductive column limiting groove for the conductive column limiting boss to move up and down is provided on the upper part of the upper cover mainboard, a conductive column body positioning hole for the conductive column body to pass through is provided at the bottom of the conductive column limiting groove, the clamping spring is sleeved on the conductive column body, the lower end of the clamping spring abuts in the conductive column limiting groove and the other end of the clamping spring abuts on the conductive column limiting boss, and the fastening nut is used to movably fix the upper end of the conductive column on the upper cover mainboard.

[0008] The first receiving block is provided with a receiving block positioning column corresponding to the main external connection hole, and the height of the receiving block positioning column is lower than the height of the main external connection hole.

[0009] The upper cover main board is also provided with an upper cover first positioning column and an upper cover second positioning block corresponding to the second make way opening of the lower seat, the upper cover second positioning block is provided with an external terminal socket for limiting the second external terminal of the terminal, and the insulating sleeve receiving seat is provided with a receiving seat positioning recess corresponding to the upper cover first positioning column.

[0010] The lower seat transmission device includes a lower transmission plate for receiving the lower seat of the terminal block, a slider fixed under the lower transmission plate, and a slide rail fixed on the detection workbench and used for the slider to slide. The lower transmission plate is provided with a push-pull opening for easy operation by personnel.

[0011] The advantages of the utility model of the withstand voltage testing tool for automobile wiring terminals are: the withstand voltage testing can be quickly performed on multiple surfaces of the first insulating sleeve and the second insulating sleeve at the same time, the testing efficiency is high, the testing accuracy is high, and it is suitable for large-scale automobile wiring terminal testing; the lower seat and the upper seat of the wiring terminal are accurately connected, the contact between the conductive column and the automobile wiring terminal is stable and reliable, and the safety is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0013] Figure 1 is a schematic structural diagram of the withstand voltage detection tooling for automotive wiring terminals of the present utility model;

[0014] Figure 2 is a schematic structural diagram of the lower seat of the wiring terminal of the present utility model;

[0015] Figure 3 is a schematic structural diagram of the wiring terminal detection assembly of the present utility model;

[0016] Figure 4 is a schematic structural diagram of the upper cover seat of the wiring terminal of the present utility model;

[0017] Figure 5 is an exploded view of the main conductive column assembly of the present utility model;

[0018] Figure 6 is a schematic structural diagram of the automotive wiring terminal of the present utility model;

[0019] Figure 7 is a schematic structural diagram of the terminal body of the present utility model. Specific embodiments

[0020] Such as Figures 1-5As shown, the utility model relates to a tool for testing the withstand voltage of automobile terminals, comprising a testing workbench 1, a lower seat transmission device and a workbench vertical frame 2 arranged on the testing workbench 1, main pillars 3 arranged at both ends of the lower seat transmission device, a lower seat 4 of the terminal fixed on the lower seat transmission device, a clamping cylinder 5 fixed on the vertical frame 2 of the workbench and arranged longitudinally, an upper seat 6 penetrated on the main pillar 3 and connected to the output end of the clamping cylinder 5, and a terminal detection assembly 7 detachably fixed below the upper seat 6; the lower seat 4 of the terminal is provided with a first terminal body 61 for receiving the terminal body 61 The receiving block 12, the insulating sleeve receiving seat 13, the second insulating sleeve positioning groove 14 for inserting the second insulating sleeve 63 and the second lower seat second clearance opening 15 for inserting the second external terminal 69 of the terminal, and the first lower seat first clearance opening 16 for inserting the first external terminal 67 of the terminal, the insulating sleeve receiving seat 13 is provided with a first insulating sleeve positioning groove 17 for inserting the first insulating sleeve 62; the terminal detection component 7 includes a terminal upper cover seat 9, a main conductive column component 30 that is inserted on the terminal upper cover seat 9 and contacts the upper surface of the terminal body 61, and a first conductive column component 30 that contacts the upper surface of the first insulating sleeve 62. A conductive column assembly 31, a second conductive column assembly 32 in contact with the upper surface of the second insulating sleeve 63, the upper cover seat 9 of the terminal block includes an upper cover main board 21, the upper cover main board 21 is provided with a main limit seat 22 connected to the first receiving block 12, a first upper pressing block 23 connected to the first positioning groove 17 of the insulating sleeve, and a second upper pressing block 24 connected to the second positioning groove 14 of the insulating sleeve, the main limit seat 22 is provided with a main limit groove 25 corresponding to the terminal body 61, the second positioning groove 14 of the insulating sleeve and the first positioning groove 17 of the insulating sleeve, the first upper pressing block 24 is provided with a second upper pressing block 25 corresponding to the terminal body 61, the second positioning groove 14 of the insulating sleeve and the first positioning groove 17 of the insulating sleeve, Conductive glue 18 is adhered to both the first and second upper pressing blocks 23 and 24, and the conductive glue 18 can respectively wrap all four surfaces of the first insulating sleeve 62 and the second insulating sleeve 63 to make them connected. By connecting the first conductive column assembly 31 and the main conductive column assembly 30 with a test current, the first insulating sleeve 62 can be subjected to a withstand voltage test. By connecting the second conductive column assembly 32 and the main conductive column assembly 30 with a test current, the second insulating sleeve 63 can be subjected to a withstand voltage test. The withstand voltage test can be quickly performed on multiple surfaces of the first insulating sleeve and the second insulating sleeve at the same time, with high detection efficiency and high detection accuracy, and is suitable for large-scale detection of automotive wiring terminals.

[0021] The main conductive column assembly 30, the first conductive column assembly 31 and the second conductive column assembly 32 each include a conductive column 34, a compression spring 35 and a fastening nut 36. The conductive column 34 includes a conductive column body 37, and a conductive column limiting boss 39 is provided on the conductive column body 37. A conductive column limiting groove for the up and down movement of the conductive column limiting boss 39 is provided on the upper part of the upper cover main board 21. A conductive column body positioning hole 38 for the penetration of the conductive column body 37 is provided at the bottom of the conductive column limiting groove. The compression spring 35 is sleeved on the conductive column body 37, with its lower end abutted in the conductive column limiting groove and the other end abutted on the conductive column limiting boss 39. The fastening nut 36 is used to movably fix the upper end of the conductive column 34 on the upper cover main board 21. When the conductive column 34 contacts the upper surface of the terminal body 61, the upper surface of the first insulating sleeve 62, and the upper surface of the second insulating sleeve 63 respectively, the acting force of the compression spring 35 can ensure stable and reliable contact, with higher safety.

[0022] A receiving block positioning post 40 corresponding to the main external connection hole 70 is provided on the first receiving block 12. The height of the receiving block positioning post 40 is lower than the height of the main external connection hole 70, which strengthens the connection tightness between the automotive terminal and the terminal lower seat 4.

[0023] An upper cover first positioning post 41 and an upper cover second positioning block 42 corresponding to the lower seat second relief opening 15 are further provided on the upper cover main board 21. An external connection end socket 43 for limiting the terminal second external connection end 69 is provided in the upper cover second positioning block 42. A receiving seat positioning notch 44 corresponding to the upper cover first positioning post 41 is provided on the insulating sleeve receiving seat 13, which enables accurate docking of the terminal lower seat and the upper seat, with high reliability.

[0024] The lower seat transmission device includes a lower transmission plate 46 for receiving the terminal lower seat 4, a slider 47 fixed below the lower transmission plate 46, and a slide rail 48 fixed on the detection workbench 1 and used for the sliding of the slider 47. A push-pull opening 49 convenient for personnel operation is provided on the lower transmission plate 46, which is flexible to use and convenient to push and pull.

[0025] Detection process: Place the terminal on the lower seat 4 of the terminal block. Manually push the lower drive plate 46 to move it into place. The pressing cylinder 5 drives the upper cover main board 21 to move downward to dock with the lower seat 4 of the terminal block. The first upper pressing block 23 docks with the first positioning groove 17 of the insulating sleeve and the first upper pressing block 23 presses on the first insulating sleeve 62. The second upper pressing block 24 docks with the second positioning groove 14 of the insulating sleeve and the second upper pressing block 24 presses on the second insulating sleeve 63. Since conductive glue 18 is adhered to the inside of the second positioning groove 14 and the first positioning groove 17 of the insulating sleeve, as well as on the first upper pressing block 23 and the second upper pressing block 24, the four surfaces of the first insulating sleeve 62 are electrically connected (the four surfaces of the second insulating sleeve 63 are also electrically connected). At this time, the conductive columns 34 contact the upper surface of the terminal body 61, the upper surface of the first insulating sleeve 62, and the upper surface of the second insulating sleeve 63 under the action of the compression springs 35. By connecting the first conductive column assembly 31 and the main conductive column assembly 30 to the test current, the voltage withstand test of the first insulating sleeve 62 can be carried out (since the four surfaces of the first insulating sleeve 62 are already electrically connected through the conductive glue 18, the voltage withstand conditions of the four surfaces can be judged at one time). By connecting the second conductive column assembly 32 and the main conductive column assembly 30 to the test current, the voltage withstand test of the second insulating sleeve 63 can be carried out, and the detection is convenient and fast.

[0026] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention are all included in the protection scope of the present invention.

Claims

1. An automotive wiring terminal withstand voltage detection tooling, characterized in that: It comprises a detection workbench (1), a lower seat transmission device and a workbench vertical frame (2) arranged on the detection workbench (1), main pillars (3) arranged at both ends of the lower seat transmission device, a lower seat of a terminal block (4) fixed on the lower seat transmission device, a clamping cylinder (5) fixed on the workbench vertical frame (2) and arranged longitudinally, an upper seat (6) passed through the main pillar (3) and connected to the output end of the clamping cylinder (5), and a terminal block detection assembly (7) detachably fixed below the upper seat (6); The lower seat (4) of the connecting terminal is provided with a first receiving block (12) for receiving the terminal body (61), an insulating sleeve receiving seat (13), an insulating sleeve second positioning groove (14) for inserting the second insulating sleeve (63), and a lower seat second clearance opening (15) for inserting the second external terminal (69) of the terminal, and a lower seat first clearance opening (16) for inserting the first external terminal (67) of the terminal. The insulating sleeve receiving seat (13) is provided with an insulating sleeve first positioning groove (17) for inserting the first insulating sleeve (62); The terminal block detection assembly (7) comprises a terminal block upper cover seat (9), a main conductive column assembly (30) inserted into the terminal block upper cover seat (9) and in contact with the upper surface of the terminal body (61), a first conductive column assembly (31) in contact with the upper surface of the first insulating sleeve (62), and a second conductive column assembly (32) in contact with the upper surface of the second insulating sleeve (63); the terminal block upper cover seat (9) comprises an upper cover main board (21), and the upper cover main board (21) is provided with a first receiving block (12) a main limit seat (22) connected to the insulating sleeve, a first upper pressing block (23) connected to the first positioning groove (17) of the insulating sleeve, and a second upper pressing block (24) connected to the second positioning groove (14) of the insulating sleeve, wherein the main limit seat (22) is provided with a main limit groove (25) corresponding to the terminal body (61), and the second positioning groove (14) of the insulating sleeve and the first positioning groove (17) of the insulating sleeve, and the first upper pressing block (23) and the second upper pressing block (24) are all adhered with conductive glue (18).

2. The withstand voltage detection tooling for automotive wiring terminals according to claim 1, wherein: The main conductive column assembly (30), the first conductive column assembly (31) and the second conductive column assembly (32) all include a conductive column (34), a clamping spring (35) and a fastening nut (36); the conductive column (34) includes a conductive column body (37); a conductive column limiting boss (39) is provided on the conductive column body (37); a conductive column limiting groove for the conductive column limiting boss (39) to move up and down is provided on the upper part of the upper cover main board (21); a conductive column body positioning hole (38) for the conductive column body (37) to pass through is provided at the bottom of the conductive column limiting groove; the clamping spring (35) is sleeved on the conductive column body (37); the lower end of the clamping spring abuts in the conductive column limiting groove and the other end of the clamping spring abuts on the conductive column limiting boss (39); the fastening nut (36) is used to movably fix the upper end of the conductive column (34) on the upper cover main board (21).

3. The withstand voltage detection tooling for automotive wiring terminals according to claim 1, characterized in that: The first receiving block (12) is provided with a receiving block positioning column (40) corresponding to the main external connection hole (70), and the height of the receiving block positioning column (40) is lower than the height of the main external connection hole (70).

4. The withstand voltage detection tooling for automotive wiring terminals according to claim 1, characterized in that: The upper cover main board (21) is also provided with an upper cover first positioning column (41) and an upper cover second positioning block (42) corresponding to the lower seat second yielding opening (15); the upper cover second positioning block (42) is provided with an external terminal socket (43) for limiting the second external terminal (69) of the terminal; and the insulating sleeve receiving seat (13) is provided with a receiving seat positioning recess (44) corresponding to the upper cover first positioning column (41).

5. The withstand voltage detection tooling for automotive wiring terminals according to claim 1, characterized in that: The lower seat transmission device comprises a lower transmission plate (46) for receiving the lower seat (4) of the wiring terminal, a sliding block (47) fixed below the lower transmission plate (46), and a slide rail (48) fixed on the detection workbench (1) and used for the sliding block (47) to slide. The lower transmission plate (46) is provided with a push-pull opening (49) for easy operation by personnel.