High heat dissipation type integrated busbar for energy storage battery

By designing a high-heat-dissipation integrated busbar, the coordination of the cooling parts and limiting components is used to solve the problem of increasing the resistance of the conductive material caused by the increase in the temperature of the integrated busbar, effectively dissipating heat and reducing energy losses, and facilitate the replacement of the cooling parts and reducing maintenance costs.

CN223079308UActive Publication Date: 2025-07-08HAIKOU ZHICHUANG POLYMER NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421520750.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-08
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

集成母排在高功率充电状态下温度升高导致导电材料电阻增加,增加能量损耗。

Method used

A high-heat-dissipation integrated busbar including a lower cover plate, an upper cover plate, a limiting plate, a circuit board, a metal part, a cooling part, a connecting component and a limiting component is designed. Through the cooperation of the cooling part and a limiting component, a refrigerant is used to dissipate heat to avoid an increase in the resistance of the conductive material.

Benefits of technology

It realizes effective heat dissipation, reduces the resistance of the conductive material, reduces energy loss, and can be replaced separately when the cooling parts are damaged, reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high heat dissipation type integrated busbar for an energy storage battery, and relates to the technical field of integrated busbars. Comprising a lower cover plate, an upper cover plate, a limiting plate and a circuit board are sequentially arranged on the outer side of the lower cover plate, and a plurality of metal pieces are arranged in the limiting plate; the cooling piece is arranged in the upper cover plate and used for cooling the metal piece; the connecting assembly is arranged on the outer side of the cooling piece and used for guiding the refrigerant; and the limiting assembly is arranged in the connecting assembly and used for connecting the connecting assembly and the cooling piece, and the limiting assembly comprises a mounting block, a connecting disc and a threaded rod. According to the utility model, through the arrangement of the cooling piece, the limiting assembly and the connecting assembly, the cooperation of the fixing block, the connecting sleeve, the fixing pipe, the mounting block, the cooling plate and the flow channel is realized, so that the metal piece and the circuit board can be cooled, and the increase of the resistance of a conductive material and the increase of energy loss are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated busbars, and particularly relates to a high heat dissipation integrated busbar for energy storage batteries. Background Art

[0002] The battery integrated busbar is an electrical connection structural member used in battery modules. It performs high-voltage series and parallel connections on battery cells, and can execute temperature sampling and voltage acquisition of the battery to ensure the stable and safe operation of the battery module. The application of the battery integrated busbar can improve the integration degree of the battery module, reduce space occupation and the use of connecting wire harnesses, improve heat dissipation efficiency, extend the service life of the battery module, and is conducive to reducing manufacturing and maintenance costs.

[0003] In the current stage, the new energy industry is developing rapidly, and the requirement for the charging rate of automobiles is also getting higher and higher to achieve the purpose of rapid charging in a short time. Under the condition of high-power charging, the heat generation of battery cells rises sharply, and at the same time, the integrated busbar used for connecting between battery cells will also generate heat at this time. When the temperature of the integrated busbar rises, it will cause an increase in the resistance of the conductive material, thereby increasing energy loss. For this reason, a high heat dissipation integrated busbar for energy storage batteries is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that when the temperature of the integrated busbar rises, it will cause an increase in the resistance of the conductive material, thereby increasing energy loss. The utility model provides a high heat dissipation integrated busbar for energy storage batteries.

[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose:

[0006] A high heat dissipation integrated busbar for energy storage batteries, comprising:

[0007] A lower cover plate, an upper cover plate, a limiting plate and a circuit board are sequentially arranged on the outer side of the lower cover plate. A metal part is arranged inside the limiting plate, and there are multiple metal parts;

[0008] A cooling part, which is arranged inside the upper cover plate and is used to cool the metal part;

[0009] A connection component, which is arranged outside the cooling part and is used to guide the refrigerant;

[0010] The limiting component is arranged inside the connecting component and is used to connect the connecting component and the cooling part. The limiting component includes a mounting block, a connecting disk and a threaded rod. One end of the mounting block is provided with a connecting pipe, and there are multiple connecting pipes. A sliding groove is formed on the outer side of the mounting block, and there are multiple sliding grooves. The threaded rod rotates inside the mounting block. The connecting disk is connected to the threaded rod and is arranged inside the mounting block. A connecting block is arranged inside the sliding groove. The connecting block moves relative to the mounting block and is threadedly connected to the threaded rod.

[0011] Furthermore, the cooling part includes a cooling plate. A liquid inlet pipe and a liquid outlet pipe are respectively arranged on one side of the cooling plate. A flow channel is arranged inside the cooling plate, and both ends of the flow channel are respectively communicated with the liquid inlet pipe and the liquid outlet pipe.

[0012] Furthermore, a heat conducting pad is arranged on the outer side of the cooling plate, and the heat conducting pad is attached to the metal part.

[0013] Furthermore, the connecting pipe corresponds to the liquid outlet pipe and the liquid inlet pipe, and the connecting pipe is connected to the cooling plate.

[0014] Furthermore, the connecting component includes a fixed block, a connecting sleeve and a fixed pipe. The connecting sleeve and the fixed pipe are respectively arranged at both ends of the fixed block, and the fixed block is communicated with the fixed pipe. The connecting sleeve is sleeved on the outer side of the mounting block. A limiting hole is formed inside the connecting sleeve. The limiting hole penetrates through the connecting sleeve and is adapted to the connecting block.

[0015] Furthermore, a sealing pad is arranged at the end of the fixed block relative to the mounting block.

[0016] The beneficial effects of the present utility model are as follows:

[0017] Through the arrangement of the cooling part, the limiting component and the connecting component, through the cooperation of the fixed block, the connecting sleeve, the fixed pipe, the mounting block, the cooling plate and the flow channel, the present utility model can cool the metal part and the circuit board, avoiding the increase of the resistance of the conductive material and thus increasing the energy loss.

[0018] Through the arrangement of the limiting component and the connecting component, through the cooperation of the connecting sleeve, the mounting block, the connecting block and the threaded rod, the present utility model can quickly connect and disassemble the fixed block and the mounting block, enabling the cooling plate to be replaced separately when it is damaged, reducing the maintenance cost. Description of the Drawings

[0019] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;

[0020] Figure 2 is the exploded view of the present utility model;

[0021] Figure 3It is an enlarged view of the cooling plate of the present utility model;

[0022] Figure 4 It is the main sectional view of the connection component of the present utility model;

[0023] Figure 5 It is the partial sectional view of the connection component of the present utility model;

[0024] Reference numerals: 1, lower cover plate; 101, upper cover plate; 102, limiting plate; 103, metal part; 104, circuit board; 105, heat conducting pad; 2, connection component; 201, fixing block; 202, connecting sleeve; 203, sealing pad; 204, fixing pipe; 205, limiting hole; 3, cooling part; 301, cooling plate; 302, flow channel; 303, liquid inlet pipe; 304, liquid outlet pipe; 4, limiting component; 401, mounting block; 402, sliding groove; 403, threaded rod; 404, connecting disc; 405, connecting block; 406, connecting pipe. Detailed implementation manners

[0025] To make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] It should be noted that: similar reference numerals and letters denote similar items in the following accompanying drawings. Therefore, once an item is defined in one accompanying drawing, it does not need to be further defined and explained in subsequent accompanying drawings. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0028] All the electrical components appearing in this text are electrically connected to the external main controller and the 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0029] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "inside", "outside", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0030] As Figures 1 to 5 shown, a highly heat-dissipating integrated busbar for energy storage batteries includes: a lower cover plate 1, an upper cover plate 101, a limiting plate 102, and a circuit board 104 are sequentially arranged outside the lower cover plate 1. A metal part 103 is arranged inside the limiting plate 102, and there are multiple metal parts 103; a cooling part 3 is arranged inside the upper cover plate 101 and is used for cooling the metal parts 103; a connection component 2 is arranged outside the cooling part 3 and is used for guiding the refrigerant; a limiting component 4 is arranged inside the connection component 2 and is used for connecting the connection component 2 and the cooling part 3. During use, the positions of the lower cover plate 1, the upper cover plate 101, the limiting plate 102, the circuit board 104, and the metal parts 103 are fixed. During use, through the cooperation of the connection component 2 and the limiting component 4, the refrigerant is introduced into the cooling part 3, so that the cooling part 3 dissipates heat from the metal parts 103 and the circuit board 104, and avoids waste of electricity caused by excessive temperatures of the metal parts 103 and the circuit board 104 during use.

[0031] As Figures 1 to 5 shown, the cooling part 3 includes a cooling plate 301. An inlet pipe 303 and an outlet pipe 304 are respectively arranged on one side of the cooling plate 301. A flow channel 302 is arranged inside the cooling plate 301, and both ends of the flow channel 302 are respectively communicated with the inlet pipe 303 and the outlet pipe 304. The cooling plate 301 has good thermal conductivity to ensure that heat can be fully exchanged during use. The inner wall of the flow channel 302 is granular, so as to increase the contact area with the refrigerant. The flow channel 302 guides the refrigerant and at the same time increases the flow time of the refrigerant inside the cooling plate 301 to ensure that the refrigerant can fully absorb heat during use. The inlet pipe 303 and the outlet pipe 304 control the flow direction of the refrigerant to prevent the cooling effect from being reduced due to the contact between high-temperature refrigerant and low-temperature refrigerant.

[0032] As Figures 1 to 5 shown, a heat-conducting pad 105 is arranged outside the cooling plate 301, and the heat-conducting pad 105 is attached to the metal part 103. The heat-conducting pad 105 is made of a heat-conducting material. The heat-conducting pad 105 fills the gaps between the cooling plate 301, the circuit board 104, and the metal part 103 to prevent the cooling effect from being reduced due to the existence of gaps between the cooling plate 301, the circuit board 104, and the metal part 103.

[0033] AsFigures 1 to 5 As shown, the limit assembly 4 includes a mounting block 401, a connecting plate 404 and a threaded rod 403. The mounting block 401 is provided with a connecting pipe 406 at one end relative to the cooling plate 301. The connecting pipes 406 are multiple, and the connecting pipes 406 correspond to the liquid outlet pipe 304 and the liquid inlet pipe 303. The connecting pipe 406 is connected to the cooling plate 301. A sliding groove 402 is provided on the outer side of the mounting block 401. The sliding groove 402 is multiple. The threaded rod 403 rotates inside the mounting block 401. The connecting plate 404 is connected to the threaded rod 403, and the connecting plate 404 is arranged inside the mounting block 401. A connecting block 405 is provided inside the sliding groove 402. Block 405 moves relative to the mounting block 401, and the connecting block 405 is threadedly connected to the threaded rod 403, and the connecting plate 404 fixes the position of the threaded rod 403 to prevent the threaded rod 403 from being displaced relative to the mounting block 401 during use. The mounting block 401 cooperates with the connecting pipe 406 to connect the liquid inlet pipe 303 and the liquid outlet pipe 304, so that the refrigerant can enter the flow channel 302 for internal circulation under the guidance of the mounting block 401. Left-handed threads and right-handed threads are respectively provided at both ends of the threaded rod 403, so that during the rotation of the threaded rod 403, the connecting blocks 405 on both sides are driven to move toward or in the opposite direction inside the sliding groove 402.

[0034] like Figures 1 to 5 As shown, the connection assembly 2 includes a fixing block 201, a connecting sleeve 202 and a fixing tube 204, the connecting sleeve 202 and the fixing tube 204 are respectively arranged at both ends of the fixing block 201, and the fixing block 201 is connected to the fixing tube 204, the connecting sleeve 202 is sleeved on the outside of the mounting block 401, and a limiting hole 205 is provided inside the connecting sleeve 202, the limiting hole 205 passes through the connecting sleeve 202, and the limiting hole 205 is adapted to the connecting block 405, and the connecting sleeve 202 is plugged in and out, so that the cooling plate 301 or the circuit board can be connected. 104, a single upper cover plate 101 can be replaced, thereby reducing the cost of maintenance. When in use, firstly, the connecting sleeve 202 is sleeved on the outside of the mounting block 401. After the sleeve is completed, the threaded rod 403 is rotated. During the rotation of the threaded rod 403, the connecting block 405 is driven to move in the opposite direction, so that the connecting block 405 is inserted into the limiting hole 205, thereby quickly fixing the position of the connecting sleeve 202, so that the refrigerant can enter the inside of the mounting block 401 under the guidance of the fixed tube 204 and the fixed block 201.

[0035] like Figures 1 to 5 As shown, a sealing gasket 203 is provided at the end of the fixed block 201 relative to the mounting block 401. The sealing gasket 203 fills the gap between the fixed block 201 and the mounting block 401 to prevent the refrigerant from leaking from the gap between the fixed block 201 and the mounting block 401 during use, thereby ensuring stability during use.

[0036] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements will occur to the present utility model, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A high heat dissipation integrated busbar for an energy storage battery, characterized in that, Comprising: A lower cover plate (1), an upper cover plate (101), a limiting plate (102) and a circuit board (104) are successively arranged on the outer side of the lower cover plate (1). A metal part (103) is arranged inside the limiting plate (102), and there are multiple metal parts (103); A cooling part (3), which is arranged inside the upper cover plate (101) and is used for cooling the metal part (103); A connection assembly (2), which is arranged on the outer side of the cooling part (3) and is used for guiding the refrigerant; A limiting assembly (4), which is arranged inside the connection assembly (2) and is used for connecting the connection assembly (2) and the cooling part (3). The limiting assembly (4) includes a mounting block (401), a connection disk (404) and a threaded rod (403). One end of the mounting block (401) is provided with a connection pipe (406), and there are multiple connection pipes (406). A sliding groove (402) is formed on the outer side of the mounting block (401), and there are multiple sliding grooves (402). The threaded rod (403) rotates inside the mounting block (401). The connection disk (404) is connected to the threaded rod (403) and is arranged inside the mounting block (401). A connection block (405) is arranged inside the sliding groove (402). The connection block (405) moves relative to the mounting block (401), and the connection block (405) is threadedly connected to the threaded rod (403).

2. The high heat dissipation integrated busbar for an energy storage battery according to claim 1, wherein The cooling part (3) includes a cooling plate (301). A liquid inlet pipe (303) and a liquid outlet pipe (304) are respectively arranged on one side of the cooling plate (301). A flow channel (302) is arranged inside the cooling plate (301), and both ends of the flow channel (302) are respectively communicated with the liquid inlet pipe (303) and the liquid outlet pipe (304).

3. The high heat dissipation type integrated busbar for an energy storage battery according to claim 2, characterized in that A heat conducting pad (105) is arranged on the outer side of the cooling plate (301), and the heat conducting pad (105) is attached to the metal part (103).

4. The high heat dissipation integrated busbar for an energy storage battery according to claim 2, wherein, The connection pipe (406) corresponds to the liquid outlet pipe (304) and the liquid inlet pipe (303), and the connection pipe (406) is connected to the cooling plate (301).

5. The high heat dissipation integrated busbar for an energy storage battery according to claim 4, characterized in that, The connection assembly (2) includes a fixed block (201), a connection sleeve (202) and a fixed pipe (204). The connection sleeve (202) and the fixed pipe (204) are respectively arranged at both ends of the fixed block (201), and the fixed block (201) is communicated with the fixed pipe (204). The connection sleeve (202) is sleeved on the outer side of the mounting block (401). A limiting hole (205) is formed inside the connection sleeve (202). The limiting hole (205) penetrates through the connection sleeve (202), and the limiting hole (205) is adapted to the connection block (405).

6. The high heat dissipation integrated busbar for an energy storage battery according to claim 5, characterized in that, A sealing pad (203) is arranged at the end of the fixed block (201) relative to the mounting block (401).