Photovoltaic module wiring device for photovoltaic power generation

By designing the wiring device of the photovoltaic module, using components such as the placement box, end cover, snap buckle and magnetic block, the problem of unstable connection of the photovoltaic power generation board is solved, and the stable connection and interface protection of the cable is achieved, and the service life is extended.

CN223079991UActive Publication Date: 2025-07-08HUNAN YOU INNOVATION ENERGY GRP CO LTD
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Patent Information

Application Number
CN202422199998.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-08
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The connection method of existing photovoltaic power generation boards can easily lead to loosening of tape or corrosive, aging and breaking of the strap, causing the cable to fall off, and lack of protection for the interface.

Method used

A photovoltaic module wiring device is designed, using components such as placement boxes, end covers, snaps, magnetic suction blocks, U-shaped limiters and hydraulic cylinders. The cable is fixed through silicone gaskets and elastic blocks, and the connection is ensured to be stable with magnetic suction blocks and limit screws. The connection frame is fixed to the photovoltaic power plate bracket through arc rods and clamping clamp protection interfaces.

Benefits of technology

Effectively prevent cables from loosening and falling off in open air environments, extend the service life of the cable, improve connection stability, and protect the interface to avoid loosening and other problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of photovoltaic power generation panels, and discloses a photovoltaic module wiring device for photovoltaic power generation. The photovoltaic module wiring device for photovoltaic power generation comprises a placement box, and is characterized in that end covers are hinged to the front side and the rear side of the placement box, a mounting frame is fixedly connected to the center of the inner bottom wall of the placement box, a buckle is fixedly connected to the mounting frame, a silica gel gasket is arranged in the buckle, and the silica gel gasket is fixedly connected to the mounting frame. And one ends of spring rods are fixedly connected to the inner bottom wall of the placement box and located on the front side and the rear side of the mounting frame. According to the photovoltaic module wiring device for photovoltaic power generation, the situation that the cable falls off due to the fact that the adhesive tape loses viscosity or the binding band is aged and fractured when the cable is connected through the adhesive tape or the binding band in the exposed weather environment at present is improved, the cable is protected, and meanwhile, the wiring efficiency is improved. In addition, the problem that no protection is arranged at the cable interface is solved, the service life of the cable is prolonged, and the connection stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power generation panels, in particular to a photovoltaic module wiring device for photovoltaic power generation. Background Technique

[0002] Photovoltaic power generation is a technology that directly converts light energy into electrical energy using the photovoltaic effect at the semiconductor interface. It mainly consists of three major parts: solar panels, controllers, and inverters. The main components are composed of electronic components. Solar cells can be encapsulated and protected after being connected in series to form large-area solar cell modules, and then combined with components such as power controllers to form a photovoltaic power generation device.

[0003] Currently, most of the connections between photovoltaic power generation panels are made in an exposed manner, or fixed using tape or straps. Although this fixing method is convenient, during long-term use, the tape may become loose, and the straps may break and fall off due to corrosion and aging. Therefore, we urgently need a photovoltaic module wiring device for photovoltaic power generation to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a photovoltaic module wiring device for photovoltaic power generation, which solves the problems raised in the background technique.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A photovoltaic module wiring device for photovoltaic power generation, including a placement box, both the front and rear sides of the placement box are hinged with end covers, the center position of the inner bottom wall of the placement box is fixedly connected with a mounting frame, a buckle one is fixedly connected to the mounting frame, and a silica gel gasket is arranged inside the buckle one. One end of a spring rod is fixedly connected to both the front and rear sides of the inner bottom wall of the placement box and located on both sides of the mounting frame, and the other end of the spring rod is fixedly connected to a cross bar. A raised plate is fixedly connected to the lower surface of the cross bar corresponding to the center position of the buckle one, an elastic block is fixedly connected to the raised plate, limit blocks are fixedly connected to both the front and rear sides of the cross bar and located on both sides of the elastic block, limit slots are opened at both the front and rear sides of the mounting frame corresponding to the positions of the limit blocks, and the limit blocks are inserted into the limit slots.

[0006] Through the above technical solutions, an arc-shaped groove is arranged on the elastic block, and the opened arc-shaped groove is used to wrap the upper part of the cable, and the silica gel gasket inside the buckle one is used to wrap the lower part of the cable, so as to fix the cable without damaging the cable.

[0007] Preferably, rectangular plates are fixedly connected to both of the two end covers, and a first magnetic attraction block is fixedly connected to the rectangular plate. A second magnetic attraction block is fixedly connected to one side of the cross bar corresponding to the rectangular plate. The first magnetic attraction block and the second magnetic attraction block are magnetically attracted to each other. Sealing sheets are fixedly connected to the opposite side surfaces of the two end covers. Snap fasteners two are fixedly connected to both end covers. A U-shaped limiter is arranged on the outer side of the end cover. Threaded limit holes are formed in both the U-shaped limiter and the two snap fasteners two, and a limit screw rod is inserted into the threaded limit hole. One end of the limit screw rod extends outwards and is threadedly connected with a nut.

[0008] Through the above technical solution, clamping plates on both sides of the U-shaped limiter of the present application are moved by hydraulic cylinders. The clamping plates will contact the two snap fasteners two. After the user covers the end cover, the clamping plates on both sides of the U-shaped limiter are brought into contact with the snap fasteners two through the hydraulic cylinders, and the two end covers are closed and limited by the fixation of the limit screw rod and the bolt.

[0009] Preferably, wire routing holes are formed in the inner walls on the left and right sides of the placement box, and wire routing pipes are fixedly connected to the inner walls on the left and right sides of the placement box at positions corresponding to the wire routing holes. The wire routing pipes contact the bottom wall of the placement box through vertical rods.

[0010] Through the above technical solution, the wire routing pipes function to prevent the cables from being suspended in the placement box and can also limit the wire routing pipes.

[0011] Preferably, long rods are fixedly connected to both the left and right sides of the placement box, and arc-shaped rods are hinged to both the left and right sides of the long rods. One ends of two support rods are fixedly connected to the opposite side surfaces of the two arc-shaped rods. The other end of the support rod located at the rear is fixedly connected to a first clamping clip, and the other end of the support rod located at the front is fixedly connected to a second clamping clip.

[0012] Through the above technical solution, the size of the second clamping clip in the present application is larger than that of the first clamping clip. The second clamping clip is used to secondarily fasten the first clamping clip. The two arc-shaped rods function to protect the outer end interfaces of the cables and prevent situations such as loosening of the interfaces caused by long-term exposure of the interfaces to the open air environment.

[0013] Preferably, magnetic attraction sheets are fixedly connected to the outer sides of the two arc-shaped rods. A magnetic attraction sleeve ring is arranged on the outer side of the long rod, and the magnetic attraction sleeve ring is magnetically attracted to the magnetic attraction sheets on the outer sides of the arc-shaped rods.

[0014] Through the above technical solution, after the two arc-shaped rods are combined, the magnetic attraction sleeve ring is sleeved on the combined arc-shaped rods to limit the closing of the arc-shaped rods. Moreover, the magnetic attraction sleeve ring is inserted in a horizontal sliding manner, with firm limitation and not easy to loosen.

[0015] Preferably, a connecting frame is also fixedly connected to the outer side of the placement box.

[0016] Through the above technical solution, the connecting frame is used to fix with the installation bracket of the photovoltaic power generation panel, and the fixing method is bolt fixing.

[0017] By adopting the foregoing technical solution, the beneficial effects of the present utility model are as follows:

[0018] The photovoltaic module wiring device for photovoltaic power generation improves the situation where the current cables are exposed to the open air environment and are connected by means of tape or straps, resulting in the loss of stickiness of the tape or the breakage of the straps due to aging, leading to the detachment of the cables. While protecting the cables, it also solves the problem that there is no protection at the cable interface, extends the service life of the cables, and improves the connection stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 It is a front view structure schematic diagram of the present utility model;

[0021] Figure 3 For the present utility model Figure 2 It is a schematic diagram of the A-A cross-sectional structure in the present utility model;

[0022] Figure 4 It is a side view structure schematic diagram of the present utility model;

[0023] Figure 5 For the present utility model Figure 4 It is a schematic diagram of the B-B cross-sectional structure in the present utility model.

[0024] In the figure: 1. placement box; 2. end cover; 3. mounting rack; 4. buckle one; 5. silica gel gasket; 6. spring rod; 7. cross bar; 8. raised plate; 9. elastic block; 10. limiting block; 11. limiting groove; 12. rectangular plate; 13. magnetic attraction block one; 14. magnetic attraction block two; 15. sealing piece; 16. buckle two; 17. U-shaped limiter; 18. threaded limiting hole; 19. limiting screw rod; 20. wire passing hole; 21. wire passing pipe; 22. vertical rod; 23. long rod; 24. arc rod; 25. support rod; 26. clamping clip one; 27. clamping clip two; 28. magnetic attraction sheet; 29. magnetic attraction sleeve ring; 30. connecting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-5 , the present utility model provides a technical solution: a wiring device for a photovoltaic module used in photovoltaic power generation, including a placement box 1. End caps 2 are hinged on both the front and rear sides of the placement box 1. A mounting frame 3 is fixedly connected to the center position of the inner bottom wall of the placement box 1. A first buckle 4 is fixedly connected to the mounting frame 3, and a silica gel gasket 5 is arranged inside the first buckle 4. One ends of spring rods 6 are fixedly connected to both the front and rear sides of the inner bottom wall of the placement box 1 and located on both sides of the mounting frame 3, and the other ends of the spring rods 6 are fixedly connected to a cross bar 7. A raised plate 8 is fixedly connected to the lower surface of the cross bar 7 corresponding to the center position of the first buckle 4. An elastic block 9 is fixedly connected to the raised plate 8. Limit blocks 10 are fixedly connected to both the front and rear sides of the cross bar 7 and located on both sides of the elastic block 9. Limit slots 11 are opened at both the front and rear sides of the mounting frame 3 corresponding to the positions of the limit blocks 10, and the limit blocks 10 are inserted into the limit slots 11. An arc-shaped groove is arranged on the elastic block 9, and the opened arc-shaped groove is used to wrap the upper part of the cable. The silica gel gasket 5 inside the first buckle 4 is used to wrap the lower part of the cable, so as to fix the cable without damaging the cable.

[0027] Rectangular plates 12 are fixedly connected to both end caps 2, and a first magnetic attraction block 13 is fixedly connected to the rectangular plates 12. A second magnetic attraction block 14 is fixedly connected to one side of the cross bar 7 corresponding to the rectangular plates 12. The first magnetic attraction block 13 and the second magnetic attraction block 14 are magnetically attracted. Sealing sheets 15 are fixedly connected to the opposite side surfaces of the two end caps 2. Second buckles 16 are fixedly connected to both end caps 2. A U-shaped limiter 17 is arranged on the outer side of the end cap 2. Threaded limit holes 18 are opened on both the U-shaped limiter 17 and the two second buckles 16, and a limit screw 19 is inserted into the threaded limit holes 18. One end of the limit screw 19 extends outwards and is threadedly connected to a nut. In this application, clamping plates on both sides of the U-shaped limiter 17 are moved by hydraulic cylinders, and the clamping plates will contact the two second buckles 16. After the user covers the end cap 2, the clamping plates on both sides of the U-shaped limiter 7 are brought into contact with the second buckles 16 through the hydraulic cylinders, and the two end caps 2 are closed and limited by the fixation of the limit screw 19 and the bolt.

[0028] Wire routing holes 20 are opened on both the left and right inner walls of the placement box 1, and wire routing tubes 21 are fixedly connected to both the left and right inner walls of the placement box 1 corresponding to the positions of the wire routing holes 20. The wire routing tubes 21 are in contact with the bottom wall of the placement box 1 through vertical rods 22. The wire routing tubes 21 function to prevent the cables from being suspended inside the placement box 1 and can also limit the wire routing tubes 21.

[0029] Both the left and right sides of the placement box 1 are fixedly connected with long rods 23, and arc-shaped rods 24 are hinged on both the left and right sides of the long rods 23. One ends of support rods 25 are fixedly connected to the opposite sides of the two arc-shaped rods 24. The other end of the support rod 25 located at the rear is fixedly connected with a clamping clip one 26, and the other end of the support rod 25 located at the front is fixedly connected with a clamping clip two 27. In this application, the size of the clamping clip two 27 is larger than that of the clamping clip one 26, and the clamping clip two 27 is used to secondarily fasten the clamping clip one 26. The two arc-shaped rods 24 function to protect the outer end interface of the cable, preventing situations such as the interface becoming loose due to long-term exposure in the open air.

[0030] Magnetic attraction sheets 28 are fixedly connected to the outer sides of the two arc-shaped rods 24. A magnetic attraction sleeve ring 29 is arranged on the outer side of the long rod 23, and the magnetic attraction sleeve ring 29 is magnetically attracted to the magnetic attraction sheets 28 on the outer sides of the arc-shaped rods 24. After the two arc-shaped rods 24 are combined, the magnetic attraction sleeve ring 29 is sleeved on the combined arc-shaped rods 24 to limit the closing of the arc-shaped rods 24. Moreover, the magnetic attraction sleeve ring 29 is inserted in a transverse sliding manner, with firm limiting and not easy to loosen.

[0031] A connecting frame 30 is also fixedly connected to the outer side of the placement box 1. The connecting frame 30 is used to be fixed to the installation bracket of the photovoltaic panel, and the fixing method is bolt fixing.

[0032] When the photovoltaic module wiring device for photovoltaic power generation works, after the cable extends through the wire passing hole 20 on one side of the placement box 1, one end of the cable passes through the wire passing tube 21 and then extends out through the wire passing tube 21 and the wire passing hole 20 on the other side of the placement box 1. The cable located inside the placement box 1 is clamped by the buckle one 4 on the mounting base 3, and the cable is fastened by the silica gel pad 5 inside the buckle one 4 to prevent loosening. The two end covers 2 are closed. After the end cover 2 touches the cross bar 7, it moves downward by being pressed by the spring rod 6, so that the elastic block 9 on the raised block 8 on the cross bar 7 contacts the cable for secondary fixing. The limiting block 10 on the cross bar 7 is inserted into the limiting groove 11, and the magnetic attraction block one 13 on the rectangular plate 12 on the end cover 2 is magnetically attracted to the magnetic attraction block two 14 on the cross bar 7 to complete the limiting of the cross bar 7 and the closing of the end cover 2. The U-shaped limiter 17 is used to insert the buckle two 16 on the closed end cover 2, and the limiting screw 19 is inserted into the threaded limiting hole, and then the limiting screw 19 is tightened by the nut to make the end cover in a closed state. After the cable is connected to the connector, the clamping clip one 26 inside one arc-shaped rod 24 clamps and limits the cable and the connector, and then the clamping clip two 27 inside the other arc-shaped rod 24 clamps the clamping clip one 26. The magnetic attraction sleeve ring 29 is inserted on the closed arc-shaped rod 24 and is magnetically attracted to the magnetic attraction sheet 28 on the arc-shaped rod 24 to limit the closing of the arc-shaped rod 24. The connecting frame 30 is installed on the frame of the photovoltaic panel to complete the installation.

[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module wiring device for photovoltaic power generation, including a placement box, characterized in that: Both the front and rear sides of the placement box are hinged with end covers. The center position of the inner bottom wall of the placement box is fixedly connected with a mounting frame. A buckle one is fixedly connected to the mounting frame, and a silica gel gasket is arranged inside the buckle one. One ends of spring rods are fixedly connected to both the front and rear sides of the inner bottom wall of the placement box and located on both sides of the mounting frame, and the other ends of the spring rods are fixedly connected with cross bars. A raised plate is fixedly connected to the lower surface of the cross bar corresponding to the center position of the buckle one. An elastic block is fixedly connected to the raised plate. Limit blocks are fixedly connected to both the front and rear sides of the cross bar and located on both sides of the elastic block. Limit grooves are opened at the front and rear sides of the mounting frame corresponding to the positions of the limit blocks, and the limit blocks are inserted into the limit grooves.

2. The photovoltaic module wiring device for photovoltaic power generation according to claim 1, wherein: Rectangular plates are fixedly connected to both of the two end covers, and a magnetic attraction block one is fixedly connected to the rectangular plates. A magnetic attraction block two is fixedly connected to one side of the cross bar corresponding to the rectangular plate. The magnetic attraction block one and the magnetic attraction block two are magnetically attracted. Sealing sheets are fixedly connected to the opposite side surfaces of the two end covers. Buckle two is fixedly connected to both of the two end covers. A U-shaped limiter is arranged outside the end cover. Threaded limit holes are opened on both the U-shaped limiter and the two buckle twos, and a limit screw rod is inserted into the threaded limit hole. One end of the limit screw rod extends outwards and is threadedly connected with a nut.

3. The photovoltaic module wiring device for photovoltaic power generation according to claim 2, characterized in that: Wire routing holes are opened on both the left and right inner walls of the placement box, and wire routing pipes are fixedly connected to both the left and right inner walls of the placement box corresponding to the positions of the wire routing holes. The wire routing pipes contact the bottom wall of the placement box through vertical rods.

4. A photovoltaic module wiring device for photovoltaic power generation according to claim 3, characterized in that: Long rods are fixedly connected to both the left and right sides of the placement box, and arc-shaped rods are hinged to both the left and right sides of the long rods. One ends of support rods are fixedly connected to the opposite side surfaces of the two arc-shaped rods. The other end of the support rod located at the rear is fixedly connected with a clamping clip one, and the other end of the support rod located at the front is fixedly connected with a clamping clip two.

5. The photovoltaic module wiring device for photovoltaic power generation according to claim 4, characterized in that: Magnetic attraction sheets are fixedly connected to the outer sides of the two arc-shaped rods. A magnetic attraction sleeve ring is arranged on the outer side of the long rod, and the magnetic attraction sleeve ring is magnetically attracted to the magnetic attraction sheets on the outer sides of the arc-shaped rods.

6. The photovoltaic module wiring device for photovoltaic power generation according to claim 5, wherein: A connecting frame is also fixedly connected to the outside of the placement box.