Excrement cleaning system
Through group collection and diversion emission design and intelligent management, the problem of pipeline blockage in the manure cleaning system is solved, and the stability and resource utilization of the livestock and poultry breeding environment are achieved.
Patent Information
- Application Number
- CN202422078258.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the existing manure cleaning system, the pipeline is easily blocked due to high excretion flow or foreign matter mixing, which affects the collection efficiency and may cause pollution to the breeding environment.
The group collection and diversion discharge design is adopted to divide the livestock and poultry excretion collection funnel into two groups. Each group is connected to an independent oblique tube and a bus tube, and is transported to the collection pool through two parallel bus tubes. It is intelligently managed in combination with the grating plate, spray device and ammonia sensor, and a dredging valve is used to deal with the blockage.
有效降低了管道堵塞风险,提高了系统运行效率和稳定性,确保排泄物顺畅传输,减少了环境污染,提升了资源化利用效率。
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Figure CN223080748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of livestock and poultry excrement treatment, in particular to a manure cleaning system. Background Art
[0002] As an indispensable part of modern animal husbandry, the core function of the manure cleaning system is to efficiently collect and centrally process the excrement produced by livestock and poultry, aiming to reduce the environmental pollution burden caused by these excrements and explore the possibility of their resource utilization. In the existing technical system, a common design scheme of the manure cleaning system is to deploy a plurality of excrement collection funnels at the bottom of each layer of the breeding room. These funnels are responsible for capturing and initially collecting the excrement produced by the livestock and poultry on the same layer. Subsequently, the excrement on the same layer is guided into a shared horizontal pipeline through its respective funnel, realizing the initial concentration of the excrement within the layer. Further, the excrement in each layer of the horizontal pipeline is then uniformly converged into the vertical pipeline, and finally, the vertical pipeline uniformly transports it to the collection pool for subsequent processing.
[0003] However, this design exposes some significant defects and deficiencies in practical applications. Specifically, when the breeding density on the same layer is relatively high, resulting in a significant increase in the amount of excrement and the number of funnels, the flow rate and concentration of excrement in the horizontal pipeline will increase sharply. In addition, if foreign objects with relatively large particles (such as feed residues, stones, etc.) are accidentally mixed into the excrement, the accumulation of these foreign objects in the pipeline will greatly increase the risk of pipeline blockage. Once the pipeline is blocked, it will not only affect the normal collection and discharge efficiency of excrement, but also may cause secondary pollution to the breeding environment, and even threaten the health and safety of livestock and poultry.
[0004] It should be noted that the information disclosed in the above background art section is only used to enhance the understanding of the background of the present disclosure, and thus may include information that does not constitute the prior art known to those of ordinary skill in the art. Summary of the Invention
[0005] (I) Technical Problems to be Solved
[0006] The utility model provides a manure cleaning system, and the technical problem to be solved at least is: how to reduce the risk of pipeline blockage.
[0007] (II) Technical Solutions
[0008] To solve the above technical problems, the utility model provides the following technical solutions:
[0009] A manure cleaning system includes:
[0010] A bracket, which is relatively fixed to the floor slab;
[0011] A funnel for collecting livestock and poultry excrement, with a number of the funnels arranged along a first direction on the bracket and forming two groups of funnels in sequence along the first direction.
[0012] An inclined pipe that extends obliquely downward along the first direction and has two on the bracket. The two inclined pipes are respectively connected to the two groups of funnels through pipes.
[0013] Two confluence pipes, respectively connected to the lower ends of the two inclined pipes at the horizontal position, for transporting the excrement in the inclined pipes to the collection pool.
[0014] In some embodiments, the funnel includes a funnel body and an outer edge provided at the opening edge of the funnel body; at least two groups of the funnels are provided on the bracket along a second direction, and the adjacent outer edges of the two groups of funnels are stacked on each other.
[0015] In some embodiments, the manure cleaning system includes a grille plate provided at the upper end of the funnel and a spraying device located above the grille plate; an ammonia sensor is provided between the grille plate and the funnel, and the ammonia sensor is used to detect the ammonia content in the funnel area and feed back the ammonia content to the spraying device; when the ammonia content reaches a preset value, the spraying device performs a spraying operation on the grille plate.
[0016] In some embodiments, the manure cleaning system includes a grille plate and a spraying device. The grille plate is provided at the upper end of the funnel, and two groups of the spraying devices are correspondingly provided with the funnel and are respectively used to perform a spraying operation on the grille plates above the two groups of funnels; an ammonia sensor is provided in one of the two inclined pipes or the two confluence pipes, and the ammonia sensor is used to detect the ammonia content in the inclined pipe or the confluence pipe and feed back the ammonia content to the spraying device of the same group; when the ammonia content reaches a preset value, the spraying device performs a spraying operation on the funnels of the same group.
[0017] In some embodiments, the inclined pipe and / or the confluence pipe includes a first pipe, a second pipe, a third pipe and a dredging valve; the first pipe and the second pipe are coaxially and spaced apart, and respectively provided with a forward thread and a reverse thread at the opposite ends; the dredging valve is used to open and close the third pipe. One end of the third pipe is connected to the first pipe through the forward thread, and the other end is connected to the second pipe through the reverse thread. The lengths of the forward thread and the reverse thread are greater than the length required for connecting with the third pipe.
[0018] In some embodiments, the dredging valve is a manual dredging valve.
[0019] In some embodiments, the manure cleaning system further includes a fan for ventilating the space between the floors.
[0020] (III) Beneficial Effects
[0021] Compared with the prior art, the manure cleaning system provided by the present utility model has the following beneficial effects:
[0022] When the manure cleaning system works, two groups of funnels transport the excrement and urine collected from livestock and poultry to two inclined pipes through pipelines respectively, and then transport them to the confluence pipe through the two inclined pipes. The two confluence pipes then transport the excrement and urine to the collection pool for centralized treatment and utilization. Compared with the existing design that only transports excrement and urine through a single horizontal pipeline and vertical pipeline, the manure cleaning system of the present utility model divides the funnels for collecting excrement and urine into two groups, and each group of funnels outputs the excrement and urine through a separate inclined pipe and confluence pipe, which can effectively reduce the transportation volume of excrement and urine in the unit pipeline and reduce the risk of pipeline blockage. Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the manure cleaning system in the embodiment.
[0024] Figure 2 It is a perspective view of the manure cleaning system in the embodiment.
[0025] Figure 3 It is Figure 2 side view of
[0026] Figure 4 It is a top view of the funnel in the embodiment.
[0027] Figure 5 It is a schematic diagram of the confluence pipe in the embodiment.
[0028] Figure 6 It is a schematic diagram of the confluence pipe during the installation process and the dredging process in the embodiment.
[0029] Reference Signs:
[0030] Bracket 1, Funnel 2, Inclined Pipe 3, Confluence Pipe 4, Collection Pool 5, Floor Slab 6, Grating Plate 7, Spraying Device 8, Ammonia Sensor 9, Fan 10, Outer Edge 20, First Pipeline 41, Second Pipeline 42, Third Pipeline 43, Dredging Valve 44, Forward Thread 401, Reverse Thread 402. Detailed Embodiment
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model.
[0032] In the existing manure cleaning system, a funnel for collecting excrement is provided at the lower end of each layer of breeding rooms. The excrement collected by each funnel on the same layer converges into a horizontal pipeline, and the horizontal pipelines of each layer then converge into a vertical pipeline. The excrement is then centrally discharged into a collection pool through the vertical pipeline. The defects and deficiencies of this design are that when there are a large number of excrement and funnels on the same layer, or when foreign objects are mixed into the excrement, transporting the excrement only through one horizontal pipeline and one vertical pipeline is likely to cause pipeline blockage and affect the normal collection work.
[0033] To solve the above technical problems, this embodiment provides a manure cleaning system. Please refer to Figures 1 to 5 as shown in Figure 1 which is a schematic diagram of the manure cleaning system in the embodiment, Figure 2 and this is a perspective view of the manure cleaning system in the embodiment, Figure 3 This is Figure 2 a side view of Figure 4 and this is a top view of the funnel in the embodiment.
[0034] The manure cleaning system of this embodiment, as Figure 1 shown, includes: a bracket 1, a funnel 2, an inclined pipe 3, a confluence pipe 4, and a collection pool 5.
[0035] The bracket 1 is relatively fixed to the floor slab 6 and serves as the foundation for installing the funnel 2.
[0036] The funnel 2, as Figure 1 shown, is used to collect the excrement of livestock and poultry. A number of funnels 2 are arranged along the first direction on the bracket 1 and are sequentially divided into two groups of funnels 2 along the first direction; the first direction can be set to be horizontally transverse or longitudinal according to needs.
[0037] The inclined pipe 3, as Figure 1 shown, extends obliquely downward along the first direction, and there are two inclined pipes 3 provided on the bracket 1. The two inclined pipes 3 are respectively connected to the two groups of funnels 2 through pipelines; it can be understood that the inclined pipe 3 has a certain slope, so that the excrement can be automatically transported forward by its own weight when passing through the inclined pipe 3.
[0038] The confluence pipe 4, as Figure 1 shown, has a quantity of two and is respectively connected to the lower ends of the two inclined pipes 3 at the horizontal position, and is used to transport the excrement in the inclined pipe 3 to the collection pool 5.
[0039] The manure cleaning system of the above technical solution significantly improves the operating efficiency and stability of the system during operation by innovatively adopting the design of grouped collection and shunt discharge. Specifically, the collection funnels 2 of livestock and poultry excreta are divided into two groups, and each group of funnels 2 is independently connected to an inclined pipe 3. Then, the excreta are guided to the collection pool 5 through two parallel confluence pipes 4 for centralized treatment and utilization. This design effectively disperses the excreta flow in a single pipe compared with the traditional mode that only relies on single horizontal and vertical pipe transportation, significantly reducing the risk of pipe blockage caused by excessive excreta concentration or foreign matter mixing. In addition, the shunt discharge mechanism helps to maintain the hydrodynamic balance in the pipe, ensuring that the excreta can be smoothly and efficiently transported to the collection pool 5, thereby improving the operating efficiency and reliability of the entire manure cleaning system and providing strong support for the improvement of the livestock and poultry breeding environment and resource utilization.
[0040] Exemplarily, the bracket 1 can be supported on the floor slab 6 and can be fixed to the floor slab 6 by means of bolt connection or the like.
[0041] Exemplarily, the funnel 2 is connected to the bracket 1 by means of welding, bolt connection or the like. Positioning holes for sleeving the funnel 2 can be provided on the bracket 1 to improve the stability of the funnel 2.
[0042] To improve the connection stability of the funnel 2, refer to Figure 2 and Figure 3 As shown, the funnel 2 includes a funnel 2 main body and an outer edge 20 provided at the opening edge of the funnel 2 main body; at least two groups of funnels 2 are provided along the second direction on the bracket 1, and the adjacent outer edges 20 of the two groups of funnels 2 are stacked on each other. The funnels 2 in the prior art are made of plastic pressing, and additional support rods or support frames need to be provided during their installation to support and fix the funnels 2. The edge of the funnel 2 in this embodiment has an extended frame, that is, the outer edge 20, and they can be directly overlapped when placing the funnels 2. This method reduces the additional cost of the bracket 1, effectively strengthens the installation of the funnel 2, and improves the stability of the overall structure; at the same time, when the funnel 2 is damaged, the stacked structure is convenient for quick disassembly and replacement.
[0043] Exemplarily, the funnel 2 is a quadrangular pyramid, the conical bottom surface of the funnel 2 faces upward to collect excreta, and a flange pipe fitting is welded to the conical tip of the funnel 2; there is no planar structure at the buffer opening of the funnel 2, which will not cause waste accumulation and reduce the generation of ammonia; the funnel 2 is made of stainless steel, with improved surface smoothness, which is conducive to the falling and collection of waste, further reducing the generation of ammonia, and the funnel 2 can be corrosion-resistant and more durable.
[0044] To clean the excreta in time and avoid the accumulation of excreta, refer to Figure 1As shown in the figure, the manure cleaning system includes a grille plate 7 provided at the upper end of the funnel 2 and a spraying device 8 located above the grille plate 7. An ammonia sensor 9 is provided between the grille plate 7 and the funnel 2. The ammonia sensor 9 is used to detect the ammonia content in the area of the funnel 2 and feed back the ammonia content to the spraying device 8. When the ammonia content reaches a preset value, the spraying device 8 performs a spraying operation on the grille plate 7. In this embodiment, the grille plate 7 can block larger foreign objects and excrement. By detecting the ammonia content in the area of the funnel 2, the quantity of excrement is monitored from the side. When the ammonia content reaches the preset value, the spraying device 8 sprays the grille plate 7 to wash the excrement on the grille plate 7 into the funnel 2.
[0045] Exemplarily, the above-mentioned spraying device 8 is an existing automatic spraying device 8. When the ammonia content reaches the preset value, it controls the opening of the spraying pipeline through an electronic valve to perform a spraying operation on the grille plate 7.
[0046] Exemplarily, the ammonia sensor 9 is fixed to the lower end of the grille plate 7 by bolts or buckles, and its circuit is led out through a waterproof pipeline at the lower end of the grille plate 7.
[0047] Exemplarily, the number of ammonia sensors 9 can be selected according to the number of funnels 2. For example, one ammonia sensor 9 is provided for every four funnels 2.
[0048] Since the quantity of excrement is not the same in each area, in order to perform separate cleaning on the areas with more excrement, refer to Figure 1As shown, the manure cleaning system includes a grid plate 7 and a spray device 8. The grid plate 7 is arranged at the grid plate 7 at the upper end of the funnel 2. The spray device 8 is provided with two groups corresponding to the funnel 2, and is used to spray the grid plates 7 above the two groups of funnels 2 respectively; an ammonia sensor 9 is provided in the two oblique pipes 3 or the two confluence pipes 4, and the ammonia sensor 9 is used to detect the ammonia content in the oblique pipes 3 or the confluence pipes 4, and feed back the ammonia content to the spray device 8 of the same group; when the ammonia content reaches a preset value, the spray device 8 sprays the funnel 2 of the same group. The manure cleaning system of this embodiment cleverly combines the grid plate 7, the spray device 8 and the ammonia sensor 9. This design is intended to achieve intelligent regional management and cleaning of excrement. First, a grille plate 7 is arranged at the upper end of each funnel 2, and its function is to preliminarily separate the livestock and poultry activity area so that the excrement can fall into the corresponding funnel 2 in a relatively concentrated manner. This not only helps to reduce the spread of excrement in the breeding area, but also facilitates subsequent collection and treatment; then, the spray device 8 is arranged in two groups, and each group of spray devices 8 is specifically responsible for corresponding to a group of grille plates 7 above the funnel 2. This grouped spraying design allows the system to flexibly select the cleaning area according to actual needs, thereby realizing the effective utilization of resources; what is particularly critical is that the manure cleaning system of this embodiment has an ammonia sensor 9 installed in two oblique pipes 3 or two conduits 4. Ammonia is one of the common gases in livestock and poultry excrement, and its content can indirectly reflect the accumulation and decomposition of excrement. The ammonia sensor 9 can monitor the ammonia content in the pipeline in real time and feed this information back to the spray device 8 in the same group. When the ammonia content in the pipeline reaches a preset threshold, it means that the excrement in this area may be large or has begun to significantly decompose and produce ammonia. At this time, the corresponding spray device 8 will be activated to spray the grid plate 7 above the funnel 2 of the same group. The spraying operation can not only directly clean the dirt and residue on the grid plate 7 to reduce its impact on the air quality, but also through the action of water flow, it can prompt the excrement in the funnel 2 to enter the pipeline system faster, thereby accelerating its subsequent collection and treatment process.
[0049] In order to facilitate the unblocking of the manifold 4 when it is blocked, refer to Figure 5 and Figure 6 As shown, Figure 5 is a schematic diagram of a manifold in an embodiment, Figure 6Schematic diagram of the manifold during installation and dredging processes in the embodiment. The manifold 4 includes a first pipe 41, a second pipe 42, a third pipe 43, and a dredging valve 44. The first pipe 41 and the second pipe 42 are coaxial and spaced apart, serving as the main part of the manifold 4. The first pipe 41 and the second pipe 42 are respectively provided with a forward thread 401 and a reverse thread 402 at opposite ends. The dredging valve 44 is used to open and close the third pipe 43. Threads adapted to the forward thread 401 and the reverse thread 402 are respectively provided at both ends of the third pipe 43. One end of the third pipe 43 is connected to the first pipe 41 through the forward thread 401, and the other end is connected to the second pipe 42 through the reverse thread 402. The lengths of the forward thread 401 and the reverse thread 402 are greater than the length required for connecting to the third pipe 43. That is, when the third pipe 43 is disengaged from the threaded connection with the first pipe 41, it can still maintain a threaded connection state with the second pipe 42, and vice versa. During installation, the third pipe 43 is pre-threaded to the first pipe 41. When connecting the second pipe 42, it is rotated in the direction of the second pipe 42 until it is threadedly connected to the second pipe 42, realizing the connection between the first pipe 41 and the second pipe 42 through the third pipe 43. The valve in the third pipe 43 can output from the first pipe 41 and input to the second pipe 42 during normal excretion transportation. When the second pipe 42 is blocked, the third pipe 43 can be screwed in the direction of the first pipe 41, so that while opening the second pipe 42, it can close the first pipe 41 through the dredging valve 44 to prevent excrement from flowing out, thus improving the convenience of pipeline dredging operations.
[0050] Exemplarily, the dredging valve 44 is a manual dredging valve 44, and the manual dredging valve 44 can be any one of a gate valve, a ball valve, or a butterfly valve.
[0051] Exemplarily, the inclined pipe 3 can also use the structures of the above-mentioned first pipe 41, second pipe 42, third pipe 43, and dredging valve 44 as needed to control the excretion transportation and improve the convenience of dredging operations.
[0052] For ventilating and cooling the poultry and livestock houses, refer to Figure 1 As shown, the manure cleaning system further includes a fan 10. The fan 10 is used to blow air laterally into the space between the floor slabs 6, that is, the poultry and livestock houses, to achieve a ventilation effect. At the same time, the fan 10 can be used together with the spraying device 8 to further improve the cooling effect.
[0053] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A manure cleaning system, characterized in that, Comprising: A bracket, which is relatively fixed to the floor slab; A funnel for collecting livestock and poultry excrement. A number of funnels are arranged along the first direction on the bracket and form two groups of funnels in sequence along the first direction; Oblique pipes, which extend obliquely downward along the first direction, and two oblique pipes are provided on the bracket. The two oblique pipes are respectively connected to the two groups of funnels through pipelines; Converging pipes, with a quantity of two, which are respectively connected to the lower ends of the two oblique pipes at the horizontal position and are used for transporting the excrement in the oblique pipes to a collection pool.
2. The manure cleaning system according to claim 1, wherein The funnel includes a funnel main body and an outer edge provided at the opening edge of the funnel main body; at least two groups of funnels are provided on the bracket along the second direction, and the adjacent outer edges of the two groups of funnels are stacked on each other.
3. The manure cleaning system according to claim 1, wherein, The manure cleaning system includes a grille plate provided at the upper end of the funnel and a spraying device located above the grille plate; An ammonia sensor is provided between the grille plate and the funnel. The ammonia sensor is used to detect the ammonia content in the funnel area and feed back the ammonia content to the spraying device; When the ammonia content reaches a preset value, the spraying device performs a spraying operation on the grille plate.
4. The manure cleaning system according to claim 1, characterized in that, The manure cleaning system includes a grille plate and a spraying device. The grille plate is the grille plate provided at the upper end of the funnel. The spraying device is correspondingly provided with two groups with respect to the funnel and is respectively used for performing spraying operations on the grille plates above the two groups of funnels; An ammonia sensor is provided in the two oblique pipes or the two converging pipes. The ammonia sensor is used to detect the ammonia content in the oblique pipes or the converging pipes and feed back the ammonia content to the spraying device of the same group; When the ammonia content reaches a preset value, the spraying device performs a spraying operation on the funnels of the same group.
5. The manure cleaning system according to claim 1, wherein The oblique pipe and / or the converging pipe includes a first pipe, a second pipe, a third pipe and a dredging valve; the first pipe and the second pipe are coaxially and spaced apart, and positive threads and reverse threads are respectively provided at the opposite ends; The dredging valve is used to open and close the third pipe. One end of the third pipe is connected to the first pipe through a positive thread, and the other end is connected to the second pipe through a reverse thread. The lengths of the positive thread and the reverse thread are greater than the length required for connecting to the third pipe.
6. The manure cleaning system according to claim 5, characterized in that The dredging valve is a manual dredging valve.
7. The manure cleaning system according to claim 1, characterized in that The manure cleaning system further includes a blower, which is used to ventilate the space between the floor slabs.