Ice glazing machine with constant temperature function for aquatic product processing

Abstract

The utility model relates to the technical field of aquatic product ice glazing, in particular to an ice glazing machine with a constant temperature function for aquatic product processing, which comprises an ice glazing working pool, partition plates are welded on the front side and the rear side of the inner wall of the ice glazing working pool, and an ice glazing mechanism I is mounted on the surface of each partition plate; a second ice plating mechanism is installed on the surface of the ice glazing working pool, an adjusting mechanism is installed on the surface of the first ice plating mechanism, a supporting plate is fixedly connected between the top of the partition plate and the top of the ice glazing working pool, and a vibration motor is fixedly connected to the top of the supporting plate through a support. According to the utility model, the vibrating motor is arranged above the ice separation groove formed by the ice glazing working pool and the partition plate, and the vibrating motor is driven to vibrate, so that aquatic products which are adhered into clusters are scattered, the phenomenon of poor ice glazing effect caused by adhesion of the aquatic products is effectively prevented, and the problem that the aquatic products in the traditional ice glazing machine are tightly attached to a conveying belt and are not easy to clean is solved. And an adhesion phenomenon occurs.

Description

Technical Field

[0001] The utility model relates to the technical field of aquatic product ice glazing, in particular to an ice glazing machine with a constant temperature function for aquatic product processing. Background Technique

[0002] Aquatic products are rich in protein, up to 15-20%, and have a low fat content, with rich nutritional value, playing an important role in ensuring the nutrition required by the human body. Therefore, during transportation and freezing storage, in order to prevent spoilage and dry weight loss, it is often necessary to glaze the surface of frozen aquatic products with an ice coat to reduce the phenomenon of oxidative deterioration during freezing storage and preservation. The mechanical equipment for realizing this operation is an ice glazing machine.

[0003] After retrieval, the publication number is CN113439782B, and the name is an immersion type automatic ice glazing machine for production and processing, including a water tank, a bracket, a placement table, a storage tank, an ice liquid tank and a housing. Through research and analysis, it is found that although it has the advantage of automatically turning the internal aquatic products, to a certain extent, it still has the following disadvantages.

[0004] For example, after the temperature of the aquatic products is lowered below the freezing point and quickly frozen, the ice coat liquid is quickly sprayed or immersed to form a thin ice layer with a certain thickness on its surface. Using the single ice glazing method, the ice coat is too thin and prone to cracks. And in the traditional ice glazing machine, the aquatic products will stick to the conveyor belt, resulting in adhesion. After the aquatic products freeze, their density becomes smaller and they will float on the liquid surface, resulting in uneven ice coats, and there are problems of single processing method and low automation degree. To solve the above technical problems, we have designed an ice glazing machine with a constant temperature function for aquatic product processing. Content of the Utility Model

[0005] The purpose of the utility model is to provide an ice glazing machine with a constant temperature function for aquatic product processing, which has the advantages of safety and reliability, good ice glazing and preservation quality, uniformity, high efficiency, low labor intensity and high automation degree, and solves the problems that the ice coat is too thin and prone to cracks when using the single ice glazing method, and in the traditional ice glazing machine, the aquatic products will stick to the conveyor belt, resulting in adhesion, and after the aquatic products freeze, their density becomes smaller and they will float on the liquid surface, resulting in uneven ice coats, and there are problems of single processing method and low automation degree.

[0006] To achieve the above object, the utility model provides the following technical solutions: An ice glazing machine with a constant temperature function for aquatic product processing, including an ice glazing working pool. On the front and back sides of the inner wall of the ice glazing working pool, partitions are welded. On the surface of the partitions, an ice glazing mechanism one is installed. On the surface of the ice glazing working pool, an ice glazing mechanism two is installed. On the surface of the ice glazing mechanism one, an adjusting mechanism is installed. Between the top of the partition and the top of the ice glazing working pool, a support plate is fixedly connected. On the top of the support plate, a vibration motor is fixedly connected through a support. On the right side of the ice glazing working pool, a refrigerator is installed through penetration. On the left side of the back of the inner cavity of the ice glazing working pool, a temperature sensor is fixedly installed;

[0007] The ice glazing mechanism one includes a frame, a rotating rod, a sprocket, a chain-type mesh conveyor belt, a driving motor, a frequency converter, a guide wheel and a support wheel. The adjusting mechanism includes a guide rod, an arc-shaped slide rail, a hydraulic cylinder, a pressing wheel and a connecting plate. The ice glazing mechanism two includes a water pump, a hose, a connecting pipe and a nozzle.

[0008] Preferably, the number of the frames is two, the number of the rotating rods is several, and both ends of each rotating rod are respectively rotationally embedded on the opposite sides of the two frames through bearings. The number of the sprockets is twice the number of the rotating rods, and they are respectively fixedly sleeved on the surfaces of both ends of the rotating rods. The chain-type mesh conveyor belt is sleeved on the surface of the sprockets in a transmission manner.

[0009] Preferably, one side of the driving motor is fixedly connected to the right side of the front surface of the front frame through bolts. The rotating shaft of the driving motor is fixedly connected to the front end of the rightmost rotating rod. The frequency converter is fixedly installed on the right side of the front surface of the front frame. The number of the guide wheels is two, and they are respectively rotationally embedded on the opposite sides of the two frames through bearings. The number of the support wheels is the same as the number of the sprockets, and they are respectively fixedly sleeved on the front and back sides of the surfaces of the rotating rods.

[0010] Preferably, the surface of the water pump is fixedly connected to the right side of the back of the ice glazing working pool through a support. The input end of the water pump is communicated with the lower right part of the back of the ice glazing working pool. One end of the connecting pipe penetrates and is fixedly embedded on the right side of the back of the rear frame. The number of the nozzles is several, and they are respectively communicated on the surface of the connecting pipe far from both ends of the hose. Both ends of the hose are respectively communicated with the output end of the water pump and the rear end of the connecting pipe.

[0011] Preferably, the number of the guide rods is four, and they are respectively fixedly connected to opposite sides of the two racks. The number of the arc-shaped slide rails is four, and they are respectively arranged on both sides of the opposite sides of the two partitions. One end of the guide rod penetrates through the arc-shaped slide rail and extends to the outside of the partition. One side of the hydraulic cylinder is fixedly connected to the left side of the ice-coating working pool through bolts. The output end of the hydraulic cylinder penetrates through the ice-coating working pool and is fixedly connected to the left side of the abutting wheel through bolts. The top of the right side of the connecting plate is fixedly connected to the left end of the rack.

[0012] Preferably, a feeding plate is fixedly connected to the top of the left side of the inner cavity of the ice-coating working pool, and a discharging plate is fixedly connected to the surface of the right end of the rack.

[0013] Preferably, a controller is fixedly connected to the upper right of the front of the ice-coating working pool through screws. A reinforcing plate is fixedly connected to the side of the partition away from the rack, and the side of the reinforcing plate away from the partition is fixedly connected to the inner wall of the ice-coating working pool.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] In the present utility model, a vibration motor is arranged above the ice separation tank formed by the ice-coating working pool and the partition. By driving the driving mechanism of the vibration motor to vibrate, the aquatic products that are adhered to each other in a group are vibrated and dispersed, effectively preventing the phenomenon that the poor ice-coating effect is caused by the adhesion of aquatic products, and solving the problem that the aquatic products in the traditional ice-coating machine will closely adhere to the conveyor belt and appear adhesion phenomenon.

[0016] In the present utility model, the lifting of the ice-coating mechanism I is controlled by the adjusting mechanism, and then the height of the chain-type mesh conveyor belt is adjusted to ensure that the aquatic products will not float on the surface of the ice-coating liquid during the ice-coating process of the aquatic products, so as to improve the quality of the frozen aquatic products, and solve the problem that the density of the aquatic products becomes smaller after freezing and will float on the liquid surface, and uneven ice-coating will occur when the spraying method is used for ice-coating.

[0017] In the present utility model, through the ice-coating mechanism II, the secondary ice-coating process of first dipping in the liquid and then spraying the liquid is adopted to ensure the thickness of the ice-coating of the aquatic products, so as to improve the refrigeration effect and the storage quality of the aquatic products. A temperature sensor is installed on the inner wall of the ice-coating working pool to detect in real time whether the temperature during the ice-coating process deviates from the set value, and solve the problem that when the one-time ice-coating method is adopted, the ice-coating is too thin and cracks are easy to occur.

[0018] In the present utility model, through the chain-type mesh conveyor belt and equipped with a frequency converter, the running speed of the driving motor for rotation and conveying is controlled, so as to control the residence time of the aquatic products in the working pool, realize the automatic control of the ice-coating amount on the surface of the aquatic products, meet the automated production, reduce the labor intensity of workers, and greatly improve the working efficiency of the aquatic products during the ice-coating process, and solve the problem that the automation degree of the ice-coating machine is relatively low. Description of the Drawings

[0019] Figure 1 Schematic diagram of the three-dimensional structure of the present utility model;

[0020] Figure 2 Schematic diagram of the left, rear and three-dimensional views of the present utility model;

[0021] Figure 3 Schematic diagram of the partial sectional three-dimensional view of the present utility model;

[0022] Figure 4 Schematic diagram of the frame and support wheels of the present utility model.

[0023] In the figure: 1, ice-coating working pool; 2, partition board; 3, ice-coating mechanism I; 31, frame; 32, rotating rod; 33, sprocket; 34, chain-type mesh conveyor belt; 35, driving motor; 36, frequency converter; 37, guide wheel; 38, support wheel; 4, ice-coating mechanism II; 41, water pump; 42, hose; 43, connecting pipe; 44, nozzle; 5, adjusting mechanism; 51, guide rod; 52, arc-shaped slide rail; 53, hydraulic cylinder; 54, abutting wheel; 55, connecting plate; 6, support plate; 7, vibration motor; 8, refrigerator; 9, temperature sensor; 10, feeding plate; 11, discharging plate; 12, controller; 13, reinforcing plate. Specific embodiments

[0024] Please refer to Figures 1 - 4 , an ice-coating machine with a constant temperature function for aquatic product processing, including an ice-coating working pool 1, partition boards 2 are welded on the front and rear sides of the inner wall of the ice-coating working pool 1. By setting the partition boards 2, ice compartments are formed between the partition boards 2 and the ice-coating working pool 1, which can facilitate the mixing of ice and water. An ice-coating mechanism I 3 is installed on the surface of the partition board 2, an ice-coating mechanism II 4 is installed on the surface of the ice-coating working pool 1, an adjusting mechanism 5 is installed on the surface of the ice-coating mechanism I 3, a support plate 6 is fixedly connected between the top of the partition board 2 and the top of the ice-coating working pool 1, and a vibration motor 7 is fixedly connected to the top of the support plate 6 through a support. By setting the vibration motor 7, the aquatic products that are adhered to each other in groups are shaken loose, effectively preventing the phenomenon that the ice-coating effect is not good due to the adhesion of aquatic products. A refrigerator 8 is installed through the right side of the ice-coating working pool 1, and a temperature sensor 9 is fixedly installed on the left side of the back of the inner cavity of the ice-coating working pool 1;

[0025] The ice-coating mechanism I 3 includes a frame 31, a rotating rod 32, a sprocket 33, a chain-type mesh conveyor belt 34, a driving motor 35, a frequency converter 36, a guide wheel 37 and a support wheel 38. The adjusting mechanism 5 includes a guide rod 51, an arc-shaped slide rail 52, a hydraulic cylinder 53, an abutting wheel 54 and a connecting plate 55. The ice-coating mechanism II 4 includes a water pump 41, a hose 42, a connecting pipe 43 and a nozzle 44.

[0026] Please refer to Figure 1 ,Figure 3 and Figure 4 , there are two frame 31s, several rotating rods 32, and both ends of each rotating rod 32 are rotatably inserted into the opposite sides of the two frames 31 through bearings. The number of sprockets 33 is twice that of the rotating rods 32, and they are respectively fixedly sleeved on the surfaces of both ends of the rotating rods 32. By setting the sprockets 33, their rotation can drive the rotation of the chain-type mesh conveyor belt 34 to achieve the conveying and ice coating of aquatic products. The chain-type mesh conveyor belt 34 is drivingly sleeved on the surfaces of the sprockets 33.

[0027] Please refer to Figure 1 、 Figure 3 and Figure 4 , on one side of the drive motor 35, it is fixedly connected to the right side of the front surface of the front frame 31 through bolts. The rotating shaft of the drive motor 35 is fixedly connected to the front end of the rightmost rotating rod 32. The frequency converter 36 is fixedly installed on the right side of the front surface of the front frame 31. The number of guide wheels 37 is two, and they are respectively rotatably inserted into the opposite sides of the two frames 31 through bearings. By setting the guide wheels 37, the transmission of the chain-type mesh conveyor belt 34 is guided, so that the upper bent part is in transmission with the corresponding sprockets 33. The number of support wheels 38 is the same as that of the sprockets 33, and they are respectively fixedly sleeved on the front and rear sides of the surfaces of the rotating rods 32. By setting the support wheels 38, the rotating chain-type mesh conveyor belt 34 is supported to ensure its normal conveying and not easily deformed.

[0028] Please refer to Figure 2 and Figure 3 , on the surface of the water pump 41, it is fixedly connected to the right side of the back surface of the ice coating working pool 1 through a support. The input end of the water pump 41 communicates with the lower right part of the back surface of the ice coating working pool 1. One end of the connecting pipe 43 penetrates and is fixedly inserted into the right side of the back surface of the rear frame 31. The number of spray nozzles 44 is several, and they are respectively communicated with the surface of the connecting pipe 43 far from both ends of the hose 42. Both ends of the hose 42 are respectively communicated with the output end of the water pump 41 and the rear end of the connecting pipe 43. By setting the hose 42, while ensuring the connection between the water pump 41 and the connecting pipe 43, it does not affect the movement of the connecting pipe 43 along with the frame 31.

[0029] Please refer to Figure 1 、 Figure 2 and Figure 3, the number of guide rods 51 is four, and they are respectively fixedly connected to opposite sides of the two frames 31. The number of arc-shaped slide rails 52 is four, and they are respectively arranged on both sides of the opposite side of the two partitions 2. One end of the guide rod 51 penetrates through the arc-shaped slide rail 52 and extends to the outside of the partition 2. By setting the arc-shaped slide rail 52 and the guide rod 51, when the hydraulic cylinder 53 expands and contracts to drive the abutting wheel 54 to move, the connecting plate 55 and the frame 31 can rise or fall, thereby adjusting the height of the chain-type mesh conveyor belt 34. One side of the hydraulic cylinder 53 is fixedly connected to the left side of the ice-coating working pool 1 through bolts. The output end of the hydraulic cylinder 53 penetrates through the ice-coating working pool 1 and is fixedly connected to the left side of the abutting wheel 54 through bolts. By setting the abutting wheel 54, the friction force acting on the connecting plate 55 is reduced. The top of the right side of the connecting plate 55 is fixedly connected to the left end of the frame 31.

[0030] Please refer to Figure 1 , at the top of the left side of the inner cavity of the ice-coating working pool 1, a feeding plate 10 is fixedly connected. On the surface of the right end of the frame 31, a discharging plate 11 is fixedly connected. By setting the feeding plate 10 and the discharging plate 11, it is convenient for the feeding and discharging of aquatic products in the ice-coating machine.

[0031] Please refer to Figure 1 and Figure 2 , on the upper right of the front of the ice-coating working pool 1, a controller 12 is fixedly connected through screws. On the side of the partition 2 away from the frame 31, a reinforcing plate 13 is fixedly connected. By setting the reinforcing plate 13, the partition 2 and the ice-coating working pool 1 are reinforced. The side of the reinforcing plate 13 away from the partition 2 is fixedly connected to the inner wall of the ice-coating working pool 1.

[0032] In use, ice cubes and water are placed in the ice separation tank formed by the ice coating working pool 1 and the partition plate 2. The operation of the refrigerator 8 is controlled and the temperature is monitored by the temperature sensor 9 to ensure a low-temperature constant environment. The quick-frozen aquatic products are sent into the device through the chain-type mesh conveyor belt 34, and the operation of the vibration motor 7 is controlled to vibrate and disperse them. The operation of the drive motor 35 is controlled to drive the rotation of the rotating rod 32 connected to it, and then drive the rotation of the chain-type mesh conveyor belt 34, multiple sprocket wheels 33 and the rotating rod 32. The chain-type mesh conveyor belt 34 is driven to make the aquatic products enter the working pool to start ice coating. Through the temperature sensor 9, it is detected in real time whether the temperature during the ice coating process deviates from the set value. The extension of the hydraulic cylinder 53 is controlled to move the abutting wheel 54, and then the connecting plate 55, the ice coating mechanism 1 3 and the guide rod 51 are moved. The height of the ice coating mechanism 1 3 is adjusted under the guidance of the arc-shaped slide rail 52, and then the height of the chain-type mesh conveyor belt 34 is adjusted to prevent the aquatic products from floating on the surface of the ice coating liquid. The immersed aquatic products are transported to the discharge port for spraying liquid to ensure the thickness of the ice coating. The operation of the water pump 41 is controlled to spray the ice coating liquid in the ice coating working pool 1 through the hose 42 and the connecting pipe 43 from the nozzle 44 to re-coat the ice coating on the aquatic products. The aquatic products after re-coating the ice coating are transported to the quick-freezing warehouse for secondary freezing and then packaging.

[0033] In summary, for the ice coating machine with a constant temperature function for aquatic product processing, through the cooperation of the ice coating working pool 1, the partition plate 2, the ice coating mechanism 1 3, the ice coating mechanism 2 4, the adjustment mechanism 5, the support plate 6, the vibration motor 7, the refrigerator 8 and the temperature sensor 9, it solves the problems of too thin ice coating, easy generation of cracks in the case of using a single ice coating method, the adhesion phenomenon that the aquatic products will stick tightly to the conveyor belt in the traditional ice coating machine, the uneven ice coating phenomenon that the density of the frozen aquatic products becomes smaller and will float on the liquid surface, and the problems of single processing method and low automation degree.

Claims

1. An ice glazing machine with a constant temperature function for aquatic product processing, including an ice glazing working pool (1), characterized in that: On both the front and rear sides of the inner wall of the ice-coating working pool (1), partition plates (2) are welded. A first ice-coating mechanism (3) is installed on the surface of the partition plate (2). A second ice-coating mechanism (4) is installed on the surface of the ice-coating working pool (1). An adjusting mechanism (5) is installed on the surface of the first ice-coating mechanism (3). A support plate (6) is fixedly connected between the top of the partition plate (2) and the top of the ice-coating working pool (1). A vibration motor (7) is fixedly connected to the top of the support plate (6) through a support. A refrigerator (8) is installed through the right side of the ice-coating working pool (1). A temperature sensor (9) is fixedly installed on the left side of the back of the inner cavity of the ice-coating working pool (1). The first ice-coating mechanism (3) includes a frame (31), a rotating rod (32), a sprocket (33), a chain-type mesh conveyor belt (34), a driving motor (35), a frequency converter (36), a guide wheel (37), and a support wheel (38). The adjusting mechanism (5) includes a guide rod (51), an arc-shaped slide rail (52), a hydraulic cylinder (53), a pressing wheel (54), and a connecting plate (55). The second ice-coating mechanism (4) includes a water pump (41), a hose (42), a connecting pipe (43), and a spray head (44).

2. The ice glazing machine with a constant temperature function for aquatic product processing according to claim 1, wherein: The number of the frames (31) is two. The number of the rotating rods (32) is several, and both ends of each rotating rod are rotatably embedded in opposite sides of the two frames (31) through bearings. The number of the sprockets (33) is twice the number of the rotating rods (32), and the sprockets are respectively fixedly sleeved on the surfaces of both ends of the rotating rods (32). The chain-type mesh conveyor belt (34) is sleeved on the surface of the sprocket (33) in a transmission manner.

3. A glaze - coating machine with a constant - temperature function for aquatic product processing according to claim 1, characterized in that: One side of the driving motor (35) is fixedly connected to the right side of the front surface of the front frame (31) through bolts. The rotating shaft of the driving motor (35) is fixedly connected to the front end of the rightmost rotating rod (32). The frequency converter (36) is fixedly installed on the right side of the front surface of the front frame (31). The number of the guide wheels (37) is two, and the guide wheels are respectively rotatably embedded in opposite sides of the two frames (31) through bearings. The number of the support wheels (38) is the same as the number of the sprockets (33), and the support wheels are respectively fixedly sleeved on the front and rear sides of the surface of the rotating rod (32).

4. A glaze - coating machine with a constant - temperature function for aquatic product processing according to claim 1, characterized in that: The surface of the water pump (41) is fixedly connected to the right side of the back of the ice-coating working pool (1) through a support. The input end of the water pump (41) is communicated with the lower right side of the back of the ice-coating working pool (1). One end of the connecting pipe (43) penetrates and is fixedly embedded in the right side of the back of the rear frame (31). The number of the spray heads (44) is several, and the spray heads are respectively communicated with the surface of the connecting pipe (43) far from both ends of the hose (42). Both ends of the hose (42) are communicated with the output end of the water pump (41) and the rear end of the connecting pipe (43).

5. A glaze ice machine with a constant temperature function for aquatic product processing according to claim 1, characterized in that: The number of the guide rods (51) is four, and they are respectively fixedly connected to opposite sides of the two frames (31). The number of the arc-shaped slide rails (52) is four, and they are respectively arranged on both sides of the opposite sides of the two partition plates (2). One end of the guide rod (51) penetrates through the arc-shaped slide rail (52) and extends to the outside of the partition plate (2). One side of the hydraulic cylinder (53) is fixedly connected to the left side of the ice glazing working tank (1) through bolts. The output end of the hydraulic cylinder (53) penetrates through the ice glazing working tank (1) and is fixedly connected to the left side of the abutting wheel (54) through bolts. The top of the right side of the connecting plate (55) is fixedly connected to the left end of the frame (31).

6. The ice glazing machine with constant temperature function for aquatic product processing according to claim 1, wherein: At the top of the left side of the inner cavity of the ice glazing working tank (1), a feeding plate (10) is fixedly connected. On the surface of the right end of the frame (31), a discharging plate (11) is fixedly connected.

7. A glazing machine with a constant temperature function for aquatic product processing according to claim 1, characterized in that: On the upper right of the front of the ice glazing working tank (1), a controller (12) is fixedly connected through screws. On the side of the partition plate (2) away from the frame (31), a reinforcing plate (13) is fixedly connected. The side of the reinforcing plate (13) away from the partition plate (2) is fixedly connected to the inner wall of the ice glazing working tank (1).

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