Deslagging device for rice crust processing

Through the servo motor-driven pot crust processing and slag removal device, the rapid removal and automatic pouring of pot crust crust is achieved, solving the problems of workers being scalded and labor intensity, and improving safety and efficiency.

CN223082381UActive Publication Date: 2025-07-11YUNXI COUNTY CHU YOUXIANG NATURAL ECOLOGICAL AGRI CO LTD
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Patent Information

Application Number
CN202421898052.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-11
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing pot crust processing equipment has the risk of being scalded during the slag removal process, and the slag removal method is time-consuming and labor-intensive, resulting in low work efficiency.

Method used

The servo motor, connecting rod and fixed seat are used to drive the moving block through the motor and threaded rod to quickly remove and automatically pour out the slag. Combined with the inclined slag storage tank, the slag discharge is used to reduce labor intensity.

Benefits of technology

It improves the safety of workers' operations, improves the convenience and work efficiency of slag removal, and reduces the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rice crust processing, in particular to a slag removal device for rice crust processing, which comprises a shell component, a C-shaped seat is arranged in the middle of the top end of the shell component, and a sliding groove is formed in one wall of the inner side of the C-shaped seat. According to the slag removal device for rice crust processing, when the slag removal device for rice crust processing is used, rice crust slag in an oil pan is fished out quickly in a concentrated mode, the convenience of the slag removal device in the use period is greatly improved, the labor intensity of workers is reduced, and therefore the working efficiency during rice crust slag fishing is improved; according to the residue removing device for rice crust processing, when the residue removing device for rice crust processing is used, rice crust residues remaining in the residue salvaging net are rapidly poured out, the problem that workers are scalded by high temperature due to the fact that the residue disc is manually twisted and taken down by the workers is solved, the safety of the workers in the operation period is greatly improved, and therefore the residue removing requirement for rice crust processing is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of crispy rice processing, in particular to a slag removal device for crispy rice processing. Background Art

[0002] Crispy rice is a layer of rice grains that forms a coked block closely attached to the pot when cooking rice. The main raw materials include rice, millet, soybeans, cornmeal, etc. It has the edible effects of strengthening the stomach and promoting digestion, but it is not suitable for those with weak stomachs, chronic gastritis, and those with loss of appetite.

[0003] Puffed foods are mainly made from grains, tubers, or beans, etc., and are made into puffed foods with a significantly increased volume and a certain degree of puffiness through puffing processes such as baking, frying, microwave, or extrusion. They are a type of crispy, fragrant, and diverse leisure food. When producing puffed foods, most of them need to be fried. For example, when frying crispy rice, debris will be generated. If the debris cannot be cleaned in time, it will not only affect the quality of the finished food but also easily cause blockage of the oil circuit. Therefore, a slag removal device for crispy rice processing is needed.

[0004] The existing patent (publication number: CN220968246U) discloses a slag removal device for crispy rice processing, which relates to the technical field of crispy rice production equipment, including a bracket, a pot body, and a heater. The heater is installed on the bracket, the pot body is placed on the heater, a fixed frame is installed on one side of the bracket, an electric telescopic rod is installed on the upper part of the fixed frame, a crispy rice placement mesh plate is installed on the piston rod of the electric telescopic rod, a threaded head is installed at the bottom end of the piston rod of the electric telescopic rod, and a slag receiving tray is installed at the bottom of the threaded head. By setting the crispy rice placement mesh plate and the slag receiving tray, the crispy rice placement mesh plate is used to separate the crispy rice from the crispy rice oil slag, and the slag receiving tray is used to separate the crispy rice oil slag from the oil liquid. Compared with the above-mentioned existing technology, the utility model can fish out the crispy rice oil slag floating on the surface of the oil liquid, and the slag removal is more thorough. The structure of the utility model is simpler than the existing technology, the manufacturing cost is lower, it is not easy to be damaged, and the maintenance and replacement are more convenient. The inventor found the following problems in the process of implementing the utility model: 1. When pouring out the separated crispy rice with the existing equipment, it is necessary to manually twist and remove the slag receiving tray. However, after the slag receiving tray is heated in the oil pan, the surface temperature of the slag receiving tray is too high when it is just taken out of the pot. At this time, it is easy for workers to be scalded during manual operation, thus causing certain harm to the workers' bodies; 2. A large amount of slag will be generated during the frying process of crispy rice. Most of the existing slag removal methods are that workers hold a strainer and fish out the slag little by little. The operation process is time-consuming and laborious, and it greatly increases the labor intensity of workers, thereby reducing work efficiency. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a slag removal device for rice crust processing, so as to solve the problems raised in the above background technology. When the existing equipment pours out the separated rice crust, it is necessary to manually twist and remove the slag receiving tray, which easily causes the worker to be scalded during manual operation, thus causing certain harm to the worker's body. In addition, most of the existing slag removal methods are that workers hold a strainer and pick out the slag little by little, which is time-consuming and laborious in the operation process, greatly increasing the labor intensity of the workers, and thus reducing the work efficiency.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: A slag removal device for rice crust processing, including a housing assembly. In the middle of the top of the housing assembly, there is a C-shaped seat. On one inner wall of the C-shaped seat, there is a chute. At the top of the C-shaped seat, there is a motor. At both ends inside the C-shaped seat, there is a threaded rod arranged through bearings. Outside the threaded rod, there is a moving block. At the top of one side of the moving block, there is a mounting plate. At the bottom of the mounting plate, there is a connecting rod. At the bottom of the connecting rod, there is a grille mesh placement tray. At the bottom outside the moving block, there is a fixed seat arranged through a bearing. At the top of the fixed seat, there is a positioning plate. On one side of the positioning plate, there is a threaded control rod. One side of the fixed seat is connected to one end of a connecting block. At the other end of the connecting block, there is a servo motor. The output shaft of the servo motor is provided with a connecting rod. At the bottom of the connecting rod, there is a slag fishing net. On the side of the moving block away from the mounting plate, there is a card slot. At the back of the moving block, there is a slider.

[0007] Further preferably, the housing assembly includes an operating table. At the four corners of the bottom of the operating table, there are support legs. On one side of the top of the operating table, there is an oil pan. On the side of the top of the operating table away from the oil pan, there is a slag storage tank.

[0008] Further preferably, the inner bottom end of the slag storage tank is set as an inclined structure.

[0009] Further preferably, the center line of the motor is consistent with the central axis of the threaded rod.

[0010] Further preferably, the connecting rod and the servo motor are fixedly connected.

[0011] Further preferably, the threaded control rod and the card slot are set as a clamping structure.

[0012] Further preferably, the slider and the chute are set as a sliding connection.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] In the present utility model, through the cooperation of a servo motor, a connecting rod, and a fixed seat, during the use of the slag removal device for rice crust processing, the rice crust residues remaining inside the slag fishing net can be quickly poured out, solving the problem that workers are scalded by high temperature when manually twisting and removing the slag receiving tray, greatly improving the safety of workers during operation, and thus meeting the slag removal requirements for rice crust processing.

[0015] In the present utility model, through the cooperation of a motor, a threaded rod, and a moving block, during the use of the slag removal device for rice crust processing, the rice crust residues in the oil pan can be quickly concentrated and fished out, greatly improving the convenience of the slag removal device during use, reducing the labor intensity of workers, and thus increasing the working efficiency when fishing for rice crust residues. Brief Description of the Drawings

[0016] Figure 1 is a front view structural schematic diagram of the present utility model;

[0017] Figure 2 is a front view internal structural schematic diagram of the present utility model;

[0018] Figure 3 is a side view internal structural schematic diagram of the C-shaped seat of the present utility model;

[0019] Figure 4 is the present utility model Figure 3 magnified structural schematic diagram at position A in.

[0020] In the figure: 1. Housing assembly; 101. Operating table; 102. Support leg; 103. Oil pan; 104. Slag storage tank; 2. C-shaped seat; 3. Slide groove; 4. Motor; 5. Threaded rod; 6. Moving block; 7. Mounting plate; 8. Connecting rod; 9. Grille net placement plate; 10. Fixed seat; 11. Positioning plate; 12. Thread control rod; 13. Connecting block; 14. Servo motor; 15. Connecting rod; 16. Slag fishing net; 17. Card slot; 18. Slide block. Detailed Description of the Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technical staff in the art without creative work belong to the scope of protection of the present utility model.

[0022] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a slag removal device for rice crust processing, including a housing assembly 1. In the middle of the top of the housing assembly 1, there is a C-shaped seat 2. On one inner wall of the C-shaped seat 2, there is a chute 3. At the top of the C-shaped seat 2, there is a motor 4. At both ends inside the C-shaped seat 2, there is a threaded rod 5 arranged through bearings. Outside the threaded rod 5, there is a moving block 6. At the top of one side of the moving block 6, there is a mounting plate 7. At the bottom of the mounting plate 7, there is a connecting rod 8. At the bottom of the connecting rod 8, there is a grille net placement tray 9. At the bottom outside the moving block 6, there is a fixed seat 10 arranged through a bearing. At the top of the fixed seat 10, there is a positioning plate 11. On one side of the positioning plate 11, there is a threaded control rod 12. One side of the fixed seat 10 is connected to one end of a connecting block 13. At the other end of the connecting block 13, there is a servo motor 14. The output shaft of the servo motor 14 is provided with a connecting rod 15. At the bottom of the connecting rod 15, there is a slag fishing net 16. On the side of the moving block 6 away from the mounting plate 7, there is a card slot 17. At the back of the moving block 6, there is a slider 18.

[0023] In this embodiment, as Figure 1 shown, the housing assembly 1 includes an operating table 101. At the four corners of the bottom of the operating table 101, there are support legs 102. On one side of the top of the operating table 101, there is an oil pan 103. On the side of the top of the operating table 101 away from the oil pan 103, there is a slag storage tank 104.

[0024] In this embodiment, as Figure 2 shown, the inner bottom of the slag storage tank 104 is set as an inclined structure; the rice crust slag can smoothly discharge from the slag discharge port by its own gravity, thereby increasing the cleaning efficiency of the rice crust slag.

[0025] In this embodiment, as Figure 1 shown, the center line of the motor 4 is consistent with the central axis of the threaded rod 5; the rice crust slag in the oil pan 103 can be quickly concentrated and fished out, greatly improving the convenience of the slag removal device during use, reducing the labor intensity of workers, and thus increasing the working efficiency when fishing the rice crust slag.

[0026] In this embodiment, as Figure 2 shown, the connecting rod 15 and the servo motor 14 are fixedly connected; the rice crust slag remaining inside the slag fishing net 16 can be quickly poured out, solving the problem that workers are scalded by high temperature when manually twisting and removing the slag receiving tray, greatly improving the safety of workers during operation, and thus meeting the slag removal requirements of rice crust processing.

[0027] In this embodiment, as Figure 4 shown, the threaded control rod 12 and the card slot 17 are set as a clamping structure; the position of the fixed seat 10 can be fixed to prevent the fixed seat 10 from rotating during use.

[0028] In this embodiment, as Figure 3 shown, the slider 18 and the chute 3 are set to be slidably connected; the stability of the moving block 6 during movement is increased, thereby preventing the moving block 6 from rotating as the threaded rod 5 rotates.

[0029] Usage method and advantages of the present utility model: When this slag removal device for rice crust processing is in use, the working process is as follows:

[0030] As Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, first place the operating table 101 at a designated position through the support legs 102, then place the rice crust to be fried on the top of the grid mesh placement plate 9, start the motor 4 to drive the threaded rod 5 to rotate, and the threaded rod 5 drives the moving block 6 to move under the cooperation of the slider 18 and the chute 3. At this time, the moving block 6 synchronously drives the grid mesh placement plate 9 and the slag fishing net 16 to move downward through the mounting plate 7 and the connecting block 13, so that the grid mesh placement plate 9 and the slag fishing net 16 move into the interior of the oil pan 103, and the rice crust on the grid mesh placement plate 9 is immersed in the oil. When the rice crust processing is completed, start the motor 4 to drive the threaded rod 5 to rotate, so that the threaded rod 5 drives the moving block 6 to move upward under the cooperation of the slider 18 and the chute 3. At this time, the moving block 6 synchronously drives the grid mesh placement plate 9 and the slag fishing net 16 to move upward out of the interior of the oil pan 103 through the mounting plate 7 and the connecting block 13. At this time, the slag fishing net 16 also fishes out the rice crust slag in the oil pan 103 together, realizing the rapid centralized fishing out of the rice crust slag in the oil pan 103, greatly improving the convenience of the slag removal device during use, reducing the labor intensity of workers, and thus increasing the working efficiency when fishing out the rice crust slag. When it is necessary to pour out the rice crust slag in the slag fishing net 16, rotate the threaded control rod 12 so that the threaded control rod 12 disengages from the interior of the card slot 17. At this time, a clamping structure is formed between the positioning plate 11 and the moving block 6. Then rotate the fixed seat 10, so that the fixed seat 10 drives the connecting rod 15 and the slag fishing net 16 to rotate synchronously through the connecting block 13 and the servo motor 14, and move the slag fishing net 16 to the top of the slag storage tank 104. Then start the servo motor 14 to drive the connecting rod 15 to rotate. At the same time, the connecting rod 15 drives the slag fishing net 16 to rotate. When the slag fishing net 16 rotates to a certain angle, the rice crust slag inside the slag fishing net 16 falls into the interior of the slag storage tank 104 by its own gravity, realizing the rapid pouring out of the remaining rice crust slag inside the slag fishing net 16, solving the problem that workers are scalded by high temperature when manually twisting and removing the slag receiving tray, greatly improving the safety of workers during operation, and thus meeting the slag removal requirements for rice crust processing.

[0031] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements will occur to the present utility model, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A slag removal device for rice crust processing, comprising a housing assembly (1), characterized in that: A C-shaped seat (2) is provided in the middle of the top end of the housing assembly (1). A chute (3) is provided on an inner wall of the C-shaped seat (2). A motor (4) is provided at the top end of the C-shaped seat (2). Threaded rods (5) are provided at both ends inside the C-shaped seat (2) through bearings. A moving block (6) is provided on the outer side of the threaded rod (5). An installation plate (7) is provided at the top end of one side of the moving block (6). A connecting rod (8) is provided at the bottom end of the installation plate (7). A grille net placing plate (9) is provided at the bottom end of the connecting rod (8). A fixing seat (10) is provided at the bottom end outside the moving block (6) through a bearing. A positioning plate (11) is provided at the top end of the fixing seat (10). A threaded control rod (12) is provided on one side of the positioning plate (11). One side of the fixing seat (10) is connected to one end of a connecting block (13). A servo motor (14) is provided at the other end of the connecting block (13). A connecting rod (15) is provided on the output shaft of the servo motor (14). A slag fishing net (16) is provided at the bottom end of the connecting rod (15). A card slot (17) is provided on the side of the moving block (6) away from the installation plate (7). A slider (18) is provided at the rear side of the moving block (6).

2. The dross removing device for rice crust processing according to claim 1, wherein: The housing assembly (1) includes an operating table (101). Support legs (102) are provided at the four corners of the bottom end of the operating table (101). An oil pan (103) is provided on one side of the top end of the operating table (101). A slag storage tank (104) is provided on the side of the top end of the operating table (101) away from the oil pan (103).

3. The dross removal device for crispy rice processing according to claim 2, characterized in that: The inner bottom end of the slag storage tank (104) is set as an inclined structure body.

4. The dross removal device for rice crust processing according to claim 1, characterized in that: The center line of the motor (4) is consistent with the central axis of the threaded rod (5).

5. The dross removing device for rice crust processing according to claim 1, wherein: A fixed connection is provided between the connecting rod (15) and the servo motor (14).

6. The dross removing device for rice crust processing according to claim 1, wherein: A clamping structure is provided between the threaded control rod (12) and the card slot (17).

7. The slag removal device for rice crust processing according to claim 1, wherein: A sliding connection is provided between the slider (18) and the chute (3).

Citation Information

Patent Citations

  • A slag removal device for rice crust processing

    CN220968246U