Sludge separation device
By designing a multi-layer cage structure and a slag separation device for weighing sensors, the problem of large area and slow cleaning of the mud circulation system on the steel platform is solved, and efficient mud circulation and rapid slag cleaning are achieved, which improves construction efficiency.
Patent Information
- Application Number
- CN202422104433.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The traditional mud circulation system occupies a large area on the steel platform and cannot circulate mud in time. The mud pool cleaning is time-consuming, which affects the construction progress and increases costs.
A sludge separation device including a multi-layer cage is designed, and sludge of different particle sizes is filtered using a multi-layer cage structure, and a weighing sensor and a hoisting device are equipped to realize efficient slurry circulation and rapid slag cleaning.
It reduces the area occupied by the mud pool, improves the mud circulation speed, reduces the slag cleaning time, improves construction efficiency, and reduces labor costs.
Smart Images
Figure CN223082395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a separation device, in particular to a mud residue separation device in the technical field of cast-in-place pile construction, especially for cast-in-place piles in water. Background Art
[0002] When constructing cast-in-place piles in water, a steel platform is usually erected first, and then the cast-in-place pile construction is carried out on the steel platform. However, the traditional mud circulation system requires multiple mud pools, which are numerous in quantity, scattered in layout, large in size, and occupy too much area. However, the working area on the steel platform is small, and a large number of mud pool boxes cannot be placed, so the timely circulation supply of mud cannot be achieved. Moreover, cleaning the mud residue in the mud pool will also waste a large amount of effective construction time, increase the construction risk and cost, and affect the construction progress. Summary of the Invention
[0003] In order to solve the above deficiencies, the utility model provides a mud residue separation device suitable for the construction of cast-in-place bored piles on a steel platform.
[0004] Specifically, the utility model provides a mud residue separation device, which includes a box body surrounded by a front side plate, a rear side plate, a left side plate, a right side plate and a bottom plate to form a sealed box body with an open upper part. It also includes at least two circulating net boxes arranged side by side inside the box body. Each circulating net box includes at least two layers of net boxes. Each layer of net box includes a net box body surrounded by a front side net, a rear side net, a left net, a right net and a bottom net made of wire mesh. A vertical steel pipe is arranged at each of the four corners of the net box body, and the adjacent wire meshes of the net box body are fixed to the vertical steel pipe. The lower part of the vertical steel pipe of the upper layer net box body is a reduced-diameter pipe, and the upper part of the vertical steel pipe of the lower layer net box body is a hollow pipe, so that the vertical steel pipe of the upper layer net box body can be inserted into the upper part of the vertical steel pipe of the lower layer net box body.
[0005] Further, lifting rings are arranged at the four corners above the box body.
[0006] Further, lifting rings are arranged on the vertical steel pipes of each layer of net box.
[0007] Further, the circulating net box includes three layers of net boxes. The bottom of the vertical steel pipe of the first layer of net box can be inserted into the upper part of the vertical steel pipe of the second layer of net box, and the bottom of the vertical steel pipe of the second layer of net box can be inserted into the upper part of the vertical steel pipe of the third layer of net box, so that when inserted, the corresponding side nets of the first, second and third layer net boxes can be joined.
[0008] Further, the side length of the mesh holes of the bottom net of the first layer of net box is greater than the side length of the mesh holes of the bottom net of the second layer of net box; the side length of the mesh holes of the bottom net of the second layer of net box is greater than the side length of the mesh holes of the bottom net of the third layer of net box.
[0009] Further, vertical transverse steel pipes are arranged between adjacent vertical steel pipes of each layer of the net box body. An opening is provided at the middle position of the transverse steel pipe on the side of the box body close to the sludge separation device, and a reserved nut is welded on the inner side thereof; an opening corresponding to the opening position on the transverse steel pipe is also provided on the box body, so that a tension rod can be inserted between the two openings; the tension rod can fix the net box body and the box body.
[0010] Further, the vertical steel pipes of the third-layer net box serve as the legs of the circulating net box; the legs are embedded in the grooves at the bottom of the box body, and a weighing sensor device is arranged inside the grooves; the weighing sensor device is electrically connected to a controller fixed at the bottom outside the box body. The controller is used to supply electric energy to the weighing sensor device, receive the signal of the weighing sensor device, and transmit the signal to the mobile device.
[0011] Further, the vertical steel pipes of the third-layer net box serve as the legs of the circulating net box; the weighing sensor device is installed at the bottom of the legs.
[0012] Further, a sewage discharge valve is also included at the lower part of the box body.
[0013] Further, a limiting ring is arranged inside the upper part of the vertical steel pipes of the second and third net boxes, so that when the vertical steel pipes of the upper layer of the net box are inserted, they can be limited; the upper part of the vertical steel pipes of the first-layer net box is kept in a sealed state to prevent mud from entering.
[0014] The utility model reduces the occupied area of the mud pit on the offshore operation platform, is convenient for moving and cleaning, has a perfect mud circulation system, reduces the time occupied by slag cleaning in the mud pit, speeds up the mud circulation speed, and improves the construction efficiency. Description of the Drawings
[0015] Figure 1 is a schematic three-dimensional structure diagram of a sludge separation device according to the utility model;
[0016] Figure 2 is a schematic three-dimensional structure diagram of the circulating net box of a sludge separation device according to the utility model;
[0017] Figure 3 is a schematic installation diagram of a tension rod for fixing the net box of a sludge separation device according to the utility model;
[0018] Figure 4 is a schematic installation structure diagram of the weighing sensor device of the circulating net box of a sludge separation device according to the utility model;
[0019] Figure 5It is a schematic diagram of the installation structure of the weighing sensor device of the circulation cage of another embodiment of the sludge separation device described in the present utility model. Detailed implementation manners
[0020] The present utility model will be further described below in conjunction with the accompanying drawings and detailed implementation manners.
[0021] As Figures 1-5 shown, a sludge separation device of the present utility model includes a box body 2. The box body 2 is enclosed by a front side plate, a rear side plate, a left side plate, a right side plate and a bottom plate to form a sealed box body 2 with an open upper part. Hoisting rings 3 are arranged at the four corners above the box body 2, and jacking devices 1 are respectively arranged at the four corners below the box body 2. The jacking device 1 can be, for example, a hydraulic jack or a jacking device driven by a motor. A sewage discharge pipe and a sewage discharge valve 6 are arranged on the box body 2 near one of the jacking devices 1. The sewage discharge pipe communicates with the inside of the box body, and the sewage discharge valve 6 is used to control the opening and closing of the sewage discharge pipe for discharging the remaining slurry after construction.
[0022] In one embodiment, the box body 2 is composed of 2 steel plates of 2m×1.5m×10mm, 2 steel plates of 1m×1.5m×10mm, and 1 steel plate of 2m×1m×10mm, consuming a total of 0.86t of steel.
[0023] At least two circulation cages 4, 5 are arranged inside the box body 2. As Figure 2 shown, taking one of the circulation cages 4 as an example, the circulation cage 4 includes three layers of cages. Each layer of cage includes a cage body surrounded by a front side net, a rear side net, a left net, a right side net and a bottom net made of wire mesh. A vertical steel pipe is arranged at each of the four corners of the cage body, and the adjacent wire meshes of the cage body are fixed to the steel pipe. The bottom of the vertical steel pipes of the first and second layers of cages is configured as a reduced-diameter pipe, and the upper part of the vertical steel pipes of the second and third layers of cages is a hollow pipe. In this way, the bottom of the vertical steel pipe of the first layer of cage can be inserted into the upper part of the vertical steel pipe of the second layer of cage, and the bottom of the vertical steel pipe of the second layer of cage can be inserted into the upper part of the vertical steel pipe of the third layer of cage, so that when inserted, the corresponding side nets of the first, second and third layers of cages can be approximately joined.
[0024] In one embodiment, a limiting ring is arranged inside the upper part of the vertical steel pipes of the second and third cages, so that when the vertical steel pipe of the upper layer of cage is inserted, it can be limited. The upper part of the vertical steel pipe of the first layer of cage is kept in a sealed state to prevent slurry from entering.
[0025] Hoisting rings 3 are arranged on the vertical steel pipes of each layer of cage body, so that the cage can be lifted.
[0026] Figure 3As shown, vertical transverse steel pipes 11 are arranged between adjacent vertical steel pipes of each layer of the mesh box body. The transverse steel pipes 11 on the side of the box body close to the sludge separation device need to be drilled in the middle of the steel pipe and reserved nuts 12 are welded on the inner side thereof.
[0027] At the same time, the box body 2 is also drilled at the corresponding position. The hole 8 corresponds to the drilled position on the transverse steel pipe 11. A tie rod 21 can be inserted between the two holes. During use, only the tie rod 21 needs to be inserted from outside the box body, the tie rod 21 is rotated to be tightened, and the nut is tightened outside the box body, so that the anti-mud impact ability of the mesh box body structure can be enhanced.
[0028] The side length of the mesh holes of the bottom net of the first-layer mesh box is greater than the side length of the mesh holes of the bottom net of the second-layer mesh box; the side length of the mesh holes of the bottom net of the second-layer mesh box is greater than the side length of the mesh holes of the bottom net of the third-layer mesh box. In this way, when the mud falls from the first-layer mesh box, the slag with a large diameter is first filtered and left in the first-layer mesh box, the slag with the second-largest diameter is filtered and left in the second-layer mesh box, and the slag with the smallest diameter is filtered and left in the third-layer mesh box.
[0029] In one embodiment, each transverse steel pipe 11 is a steel pipe with a diameter of 40 mm and a length of 1.8 m.
[0030] In one embodiment, the front net, rear net, left net and right net are all wire meshes of 1.8 m × 0.4 m (the horizontal and vertical spacing is 5 mm, that is, the side length of the mesh hole is 5 mm). The upper part of the vertical steel pipe has a diameter of 40 mm (outer wall 48 mm, inner wall 3 mm), a length of 0.4 m, and the length of the diameter-reduced part at the lower part is 50 mm, and the diameter is 30 mm steel pipe.
[0031] In one embodiment, from top to bottom, a wire mesh of 1.8 m × 1.8 m (horizontal and vertical spacing 15 mm, that is, a square with a side length of 15 mm) is arranged at the bottom of the first layer, a wire mesh of 1.8 m × 1.8 m (horizontal and vertical spacing 10 mm, that is, a square with a side length of 10 mm) is arranged at the bottom of the second layer, and a wire mesh of 1.8 m × 1.8 m (horizontal and vertical spacing 5 mm, that is, a square with a side length of 5 mm) is arranged at the bottom of the third layer, forming a complete mud circulation mesh box.
[0032] Four vertical steel pipes with a diameter of 40 mm and a length of 0.3 m are arranged at the bottom of the third-layer mesh box 43 and welded to the box body as the legs 431 of the circulation mesh box 4.
[0033] As Figure 4As shown, in one embodiment, the legs 431 of the circulating cage 4 are embedded in the grooves 14 at the bottom of the box body. A weighing sensor device 13 is arranged inside the grooves 14. In this way, the grooves 14 not only play a role in fixing the circulating cage 4, but also can use the weighing sensor device 13 therein to monitor the mass of the circulating cage 4. When the mass of the circulating cage is greater than or equal to a certain value (the specific value is determined by the size of the circulating cage), it indicates that the sludge in the circulating cage has reached the limit value. At this time, the weighing sensor device 13 will give an alarm, for example, by beeping, or by sending an alarm to a mobile device through communication, to remind the construction personnel to replace the circulating cage and lift the circulating cage for cleaning. The weighing sensor device 13 is electrically connected to a controller fixed at the bottom outside of the box body. The controller provides electrical energy to the weighing sensor device 13, receives the signal of the weighing sensor device 13, and transmits the signal to the mobile device.
[0034] In another embodiment, refer to Figure 5 , the weighing sensor device 13 is installed at the bottom of the legs 431 of the circulating cage 4. At this time, the weighing sensor device 13 and the microcontroller are encapsulated together inside the bottom of the legs 431.
[0035] When bored cast-in-place piles are constructed on a steel platform, this device can be used for the mud circulation of the surrounding pile foundations. Two circulating cages can be used normally at the same time. If slag cleaning is required in one circulating area, the other circulating area is sufficient to supply and use. And three layers of filter meshes in one circulating area can also carry out circulating slag cleaning, greatly improving the mud circulation efficiency and ensuring the construction progress.
[0036] The using process is as follows: The whole mud box is lifted to the designated position by a truck crane. Check whether it is level by observing the bubble of the spirit level, and then use the jacking devices 1 at the four corners to adjust and keep it level. Then carry out pile foundation construction. The mud replaced from the pile is transported into the mud box. The corresponding particle size of sludge is filtered out through three layers of filter meshes with different spacings. The filtered mud is transported to the bored cast-in-place pile through the mud pump delivery pipe 7 at the bottom of the box body. When the filter mesh has too much sludge and needs to be cleaned, first unscrew the external nut outside the box, then rotate the screw rod to unscrew it, and then directly lift it out with a truck crane. Or, when the groove fixing method is adopted, when the weighing sensor device 13 gives an alarm, directly lift out the circulating cage. It does not affect the normal use of other circulating areas and other filter meshes, and circulates in turn. After use, jack up the three corners of the box body and open the valve at the other corner to discharge the remaining mud in the box. A ladder 7 is also provided and built on the box body.
[0037] Through the dual three-layer circulation system built in the box, the time occupied by slag cleaning in the mud pit is reduced, the mud circulation speed is accelerated, and the construction efficiency is improved. At the same time, the problem that a large number of mud pits cannot be placed due to the small working space on the steel platform is solved. Moreover, through the unique jacking support system and spirit level, the box can be placed horizontally and used on the steel platform, and the in-box mud discharge system composed of sewage discharge valves greatly reduces the labor cost in the process of using the mud pit.
[0038] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sludge separation device, characterized in that: It includes a box body which is enclosed by a front side plate, a rear side plate, a left side plate, a right side plate and a bottom plate to form a sealed box body with an open upper part; it also includes at least two circulating net cages arranged side by side inside the box body. Each circulating net cage includes at least two layers of net cages. Each layer of net cage includes a net box body surrounded by a front side net, a rear side net, a left net, a right side net and a bottom net made of wire mesh. A vertical steel pipe is provided at each of the four corners of the net box body, and the adjacent wire meshes of the net box body are fixed to the vertical steel pipe; the lower part of the vertical steel pipe of the upper layer net box body is a reduced-diameter pipe, and the upper part of the vertical steel pipe of the lower layer net box body is a hollow pipe, so that the vertical steel pipe of the upper layer net box body can be inserted into the upper part of the vertical steel pipe of the lower layer net box body.
2. The sludge separation device according to claim 1, characterized in that: Lifting rings are provided at the four corners above the box body.
3. A sludge separation device according to claim 1, characterized in that: Lifting rings are provided on the vertical steel pipes of each layer of net cage.
4. A sludge separation device according to any one of claims 1-3, characterized in that: The circulating net cage includes three layers of net cages. The bottom of the vertical steel pipe of the first layer of net cage can be inserted into the upper part of the vertical steel pipe of the second layer of net cage, and the bottom of the vertical steel pipe of the second layer of net cage can be inserted into the upper part of the vertical steel pipe of the third layer of net cage, so that when inserted, the corresponding side nets of the first, second and third layer net cages can be joined.
5. The sludge separation device according to claim 4, characterized in that: The side length of the mesh holes of the bottom net of the first layer of net cage is greater than the side length of the mesh holes of the bottom net of the second layer of net cage; The side length of the mesh holes of the bottom net of the second layer of net cage is greater than the side length of the mesh holes of the bottom net of the third layer of net cage.
6. The sludge separation device according to claim 5, wherein: Vertical transverse steel pipes are arranged between the adjacent vertical steel pipes of each layer of net box body. An opening is provided at the middle position of the transverse steel pipe on the side of the box body close to the sludge separation device, and a reserved nut is welded on its inner side; an opening is also provided on the box body corresponding to the opening position on the transverse steel pipe, so that a tie rod can be inserted between the two openings; the tie rod can fix the net box body to the box body.
7. A sludge separation device according to claim 5, characterized in that: The vertical steel pipe of the third layer of net cage serves as the leg of the circulating net cage; the leg is embedded in a groove at the bottom of the box body, and a weighing sensor device is arranged inside the groove; the weighing sensor device is electrically connected to a controller fixed at the bottom outside the box body. The controller is used to supply power to the weighing sensor device, receive the signal of the weighing sensor device, and transmit the signal to a mobile device.
8. The sludge separation device according to claim 5, characterized in that: The vertical steel pipe of the third layer of net cage serves as the leg of the circulating net cage; the weighing sensor device is installed at the bottom of the leg.
9. A sludge separation device according to any one of claims 6-8, characterized in that: It also includes a sewage discharge valve located at the lower part of the box body.
10. A sludge separation device according to any one of claims 6-8, characterized in that: Limit rings are arranged inside the upper parts of the vertical steel pipes of the second and third layer net cages, so that when the vertical steel pipe of the upper layer net cage is inserted, it can be limited; the upper part of the vertical steel pipe of the first layer of net cage is kept in a sealed state to prevent mud from entering.