Device for efficiently separating waste mercury contact coal dust and particles with diameter of less than 1mm
By designing the separation bin and wind cyclone separation device, the efficient separation problem of waste mercury coal dust and particles is solved, the mercury recovery efficiency is improved, and dust diffusion and environmental pollution are reduced.
Patent Information
- Application Number
- CN202422135592.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the prior art, waste mercury coal dust and particles less than 1 mm are difficult to effectively separate, resulting in unsatisfactory mercury recycling effect and the diffusion of dust can cause harm to the environment and health.
A device is designed, including a separation bin, feed bin, inner folding plate, fan, air duct, blanking bin and other structures. Through wind cyclone separation and cover plate covering structure, efficient separation of dust and particles is achieved and dust diffusion is reduced.
It improves the efficiency of mercury recycling, reduces dust spread, and reduces environmental pollution and health hazards.
Smart Images

Figure CN223082839U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste mercury catalyst recovery, and particularly relates to a device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm. Background Art
[0002] Waste mercury catalyst refers to the mercury catalyst that cannot be used normally due to poisoning, inactivation or carbon deposition after being used for a period of time in the production process of vinyl chloride by the calcium carbide method. Since the mercury catalyst is used as a catalyst in the vinyl chloride synthesis process, its main component is 8% - 12% of mercuric chloride impregnated and adsorbed on an activated carbon carrier.
[0003] During the process of tipping and handling waste mercury catalyst particles, small particles and dust with different particle sizes will be generated due to friction. After screening, it is difficult to separate the particles and dust with a diameter of less than 1 mm, resulting in an unsatisfactory mercury recovery effect. Summary of the Utility Model
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm. Through the settings of a separation chamber, a feed bin, an inner folding plate, a fan, an air duct, a blanking bin, a dust discharge pipe and other structures, the separation of waste mercury catalyst dust and particles with a diameter of less than 1 mm can be realized, thereby improving the mercury recovery efficiency. And through the settings of a cover plate, a buckle seat, an arc-shaped buckle block, a buckle assembly and other structures, the feed bin can be covered, so as to effectively reduce the diffusion of dust through the exposed opening of the feed bin, thereby reducing the pollution to the surrounding environment and avoiding harm to the health of workers.
[0005] The utility model also provides a device with the above-mentioned device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, including:
[0006] A separation chamber, on the upper surface of which a feed bin is arranged, on the inner surface of which an inner folding plate is fixedly connected, on the outer surface of which a bottom plate is fixedly connected, on the upper surface of the bottom plate a fan is fixedly connected, the output end of the fan is fixedly connected with an air duct, on the lower surface of the separation chamber a blanking bin is arranged, on the outer surface of the blanking bin a first stop valve is arranged, on the left surface of the separation chamber a dust discharge pipe is arranged, on the outer surface of the dust discharge pipe a second stop valve is arranged, on the left surface of the feed bin a fixed seat is fixedly connected, inside the fixed seat a fixed column is fixedly connected, on the outer surface of the fixed column a turning seat is rotatably connected, on the upper surface of the turning seat a cover plate is fixedly connected, on the right surface of the cover plate a buckle seat is fixedly connected, and on the lower surface of the buckle seat an arc-shaped buckle block is fixedly connected.
[0007] Snap component, the snap component includes an insertion box, a pin post, a limiting plate, a handle, a sliding rod, a spring and a limiting seat. The inner surface of the insertion box is slidably connected to the pin post. The right end of the pin post is fixedly connected to the limiting plate. The right surface of the limiting plate is fixedly connected to the handle. The inner surface of the limiting plate is slidably connected to the sliding rod. The right surface of the limiting plate is fixedly connected to the spring. The right surface of the insertion box is fixedly connected to the limiting seat.
[0008] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, an insertion hole is provided on the side surface of the arc snap block, and the inner surface of the insertion hole is adapted to the pin post, facilitating the closing of the cover plate.
[0009] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, a limiting groove is provided on the outer surface of the limiting seat, and the inner surface of the limiting groove is adapted to the limiting plate, used for limiting the movement of the limiting plate.
[0010] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, an arc-shaped slot is provided on the upper surface of the insertion box, and the inner surface of the arc-shaped slot is adapted to the arc snap block, facilitating the installation of the cover plate.
[0011] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, an observation window is provided on the front surface of the separation chamber, and the material of the observation window is transparent glass, facilitating the observation of the separation of particles and dust.
[0012] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, the number of the inner folding plates is four and they are cross-symmetrically distributed. One end of the air duct far from the fan extends into the interior of the separation chamber.
[0013] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, the right surface of the feed bin is fixedly connected to the insertion box. The left end of the sliding rod is fixedly connected to the insertion box. The right end of the sliding rod is fixedly connected to the limiting seat.
[0014] According to the device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, the inclination angle of the inner folding plate is 45°, and the inclination angle of the air duct is 45°, facilitating the upward movement of the dust inside the separation chamber in a cyclone shape.
[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present utility model. Description of the Drawings
[0016] The following further illustrates the present utility model in conjunction with the drawings and embodiments;
[0017] Figure 1 This is a schematic diagram of the overall structure of a device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to the present utility model;
[0018] Figure 2 It is Figure 1 an enlarged schematic diagram of the structure at position A in
[0019] Figure 3 This is a cross-sectional view of the overall structure of a device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to the present utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the feeding bin of a device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to the present utility model in the open state;
[0021] Figure 5 It is Figure 4 an enlarged schematic diagram of the structure at position B in
[0022] Legend description:
[0023] 1. Separation bin; 2. Feeding bin; 3. Inner folding plate; 4. Bottom plate; 5. Fan; 6. Air duct; 7. Discharge bin; 8. First stop valve; 9. Dust discharge pipe; 10. Second stop valve; 11. Fixed seat; 12. Fixed column; 13. Flipping seat; 14. Cover plate; 15. Buckle seat; 16. Arc-shaped buckle block; 17. Buckle assembly; 18. Insertion box; 19. Insertion pin column; 20. Limiting plate; 21. Handle; 22. Slide bar; 23. Spring; 24. Limiting seat; 25. Insertion hole; 26. Limiting groove; 27. Arc-shaped insertion slot; 28. Observation window. Specific embodiments
[0024] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it should not be construed as a limitation on the protection scope of the present utility model.
[0025] Refer to Figures 1-5, an apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm in an embodiment of the present utility model, which includes: a separation chamber 1, a feed chamber 2 is provided on the upper surface of the separation chamber 1, an inner folding plate 3 is fixedly connected to the inner surface of the separation chamber 1, a bottom plate 4 is fixedly connected to the outer surface of the separation chamber 1, a fan 5 is fixedly connected to the upper surface of the bottom plate 4, an air duct 6 is fixedly connected to the output end of the fan 5, a blanking bin 7 is provided on the lower surface of the separation chamber 1, a first stop valve 8 is provided on the outer surface of the blanking bin 7, a dust discharge pipe 9 is provided on the left surface of the separation chamber 1, a second stop valve 10 is provided on the outer surface of the dust discharge pipe 9, a fixing seat 11 is fixedly connected to the left surface of the feed chamber 2, a fixing column 12 is fixedly connected to the inner surface of the fixing seat 11, a turning seat 13 is rotatably connected to the outer surface of the fixing column 12, a cover plate 14 is fixedly connected to the upper surface of the turning seat 13, a buckle seat 15 is fixedly connected to the right surface of the cover plate 14, an arc-shaped buckle block 16 is fixedly connected to the lower surface of the buckle seat 15, a jack 25 is provided on the side surface of the arc-shaped buckle block 16, an observation window 28 is provided on the front surface of the separation chamber 1, the material of the observation window 28 is transparent glass, the number of the inner folding plates 3 is four and they are cross-symmetrically distributed, the end of the air duct 6 away from the fan 5 extends into the interior of the separation chamber 1, the inclination angle of the inner folding plate 3 is 45°, and the inclination angle of the air duct 6 is 45°.
[0026] A buckle assembly 17, the buckle assembly 17 includes an insertion box 18, an insertion pin column 19, a limiting plate 20, a handle 21, a sliding rod 22, a spring 23 and a limiting seat 24. The inner surface of the insertion box 18 is slidably connected to the insertion pin column 19. The right end of the insertion pin column 19 is fixedly connected to the limiting plate 20. The right surface of the limiting plate 20 is fixedly connected to the handle 21. The inner surface of the limiting plate 20 is slidably connected to the sliding rod 22. The right surface of the limiting plate 20 is fixedly connected to the spring 23. The right surface of the insertion box 18 is fixedly connected to the limiting seat 24. The inner surface of the jack 25 is adapted to the insertion pin column 19. A limiting groove 26 is provided on the outer surface of the limiting seat 24. The inner surface of the limiting groove 26 is adapted to the limiting plate 20. An arc-shaped slot 27 is provided on the upper surface of the insertion box 18. The inner surface of the arc-shaped slot 27 is adapted to the arc-shaped buckle block 16. The right surface of the feed chamber 2 is fixedly connected to the insertion box 18. The left end of the sliding rod 22 is fixedly connected to the insertion box 18. The right end of the sliding rod 22 is fixedly connected to the limiting seat 24.
[0027] Working principle: After the waste mercury catalyst is poured into the separation chamber 1 through the feed bin 2, pull the handle 21 to drive the limit plate 20 to drive the pin column 19 to move rightward along the slide rod 22, and compress the spring 23. Then, flip the cover plate 14 around the fixed column 12 so that the arc-shaped buckle block 16 is snapped into the arc-shaped slot 27. When the jack 25 on the arc-shaped buckle block 16 corresponds to the pin column 19, release the handle 21. Under the restoring force of the spring 23, the pin column 19 automatically snaps into the jack 25 to complete the closing of the cover plate 14, thereby preventing dust from diffusing into the air through the opening of the feed bin 2. Subsequently, start the fan 5 to blow air inside the air duct 6. Since the inclination angle of the air duct 6 is the same as that of the inner folding plate 3, the dust inside the separation chamber 1 will move upward in a cyclone shape and be discharged through the dust discharge pipe 9, while the larger particles will be discharged through the blanking bin 7, thus realizing the efficient separation of waste mercury catalyst dust and particles.
[0028] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.
Claims
1. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm, characterized in that, Comprising: A separation bin (1), on the upper surface of the separation bin (1) there is a feed bin (2), on the inner surface of the separation bin (1) there is a fixedly connected inner folding plate (3), on the outer surface of the separation bin (1) there is a fixedly connected bottom plate (4), on the upper surface of the bottom plate (4) there is a fixedly connected blower (5), at the output end of the blower (5) there is a fixedly connected air duct (6), on the lower surface of the separation bin (1) there is a blanking bin (7), on the outer surface of the blanking bin (7) there is a first stop valve (8), on the left surface of the separation bin (1) there is a dust discharge pipe (9), on the outer surface of the dust discharge pipe (9) there is a second stop valve (10), on the left surface of the feed bin (2) there is a fixedly connected fixing seat (11), inside the fixing seat (11) there is a fixedly connected fixing column (12), on the outer surface of the fixing column (12) there is a rotatably connected flipping seat (13), on the upper surface of the flipping seat (13) there is a fixedly connected cover plate (14), on the right surface of the cover plate (14) there is a fixedly connected buckle seat (15), and on the lower surface of the buckle seat (15) there is an arc-shaped buckle block (16); A buckle assembly (17), the buckle assembly (17) includes an insertion box (18), an insertion pin column (19), a limiting plate (20), a handle (21), a sliding rod (22), a spring (23) and a limiting seat (24), the inner surface of the insertion box (18) is slidably connected to the insertion pin column (19), the right end of the insertion pin column (19) is fixedly connected to the limiting plate (20), the right surface of the limiting plate (20) is fixedly connected to the handle (21), the inner surface of the limiting plate (20) is slidably connected to the sliding rod (22), the right surface of the limiting plate (20) is fixedly connected to the spring (23), and the right surface of the insertion box (18) is fixedly connected to the limiting seat (24).
2. The device for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, On the side surface of the arc-shaped buckle block (16) there is a jack (25), and the inner surface of the jack (25) is adapted to the insertion pin column (19).
3. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, On the outer surface of the limiting seat (24) there is a limiting groove (26), and the inner surface of the limiting groove (26) is adapted to the limiting plate (20).
4. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, On the upper surface of the insertion box (18) there is an arc-shaped slot (27), and the inner surface of the arc-shaped slot (27) is adapted to the arc-shaped buckle block (16).
5. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, On the front surface of the separation bin (1) there is an observation window (28), and the material of the observation window (28) is transparent glass.
6. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, The number of the inner folding plates (3) is four and they are distributed cross-symmetrically, and one end of the air duct (6) away from the blower (5) extends into the interior of the separation bin (1).
7. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, The right surface of the feed bin (2) is fixedly connected to the insertion box (18), the left end of the sliding rod (22) is fixedly connected to the insertion box (18), and the right end of the sliding rod (22) is fixedly connected to the limiting seat (24).
8. An apparatus for efficiently separating waste mercury catalyst dust and particles with a diameter of less than 1 mm according to claim 1, characterized in that, The inclination angle of the inner folding plate (3) is 45°, and the inclination angle of the air duct (6) is 45°.