Wire paint dipping device for textile transformer

By designing a wire paint immersion device for textile transformers, the problems of incomplete and uneven paint liquid are solved, the complete coating and uniform thickness of the wire are achieved, and the quality of the immersion paint is improved.

CN223083168UActive Publication Date: 2025-07-11WUHE COUNTY SHAOFENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202421913958.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-11
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The paint liquid coated by the existing enameled wire in textile transformers is not complete and uneven enough, which affects the coating effect of the wire.

Method used

A wire-immersion paint device for textile transformer is designed, including a paint immersion box, an introduction roller, an outlet roller, a steering roller, a flow plate and a jet pipe. The guide wire of the introduction roller enters the paint immersion box, and the steering roller is used to immerse the paint. After the lead roller is exported, the dripping paint liquid is used to guide the dripping paint liquid by the flow plate and spraying hot air curing paint liquid through the jet pipe.

Benefits of technology

The complete coating and thickness uniformity of the wire paint liquid are achieved, ensuring the high-quality paint immersion effect of the wire.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223083168U_ABST
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Abstract

The utility model discloses a wire paint dipping device for a textile transformer, which comprises a paint dipping box, a leading-in roller and a leading-out roller are respectively arranged at the upper parts of two sides of the paint dipping box, turning rollers are symmetrically arranged at the inner bottom of the paint dipping box, a shaft rod is arranged outside one end of the paint dipping box, the shaft rod is connected to a bracket through a stand column, and a plurality of wire guide wheels are sleeved on the shaft rod. An air ejector pipe is arranged below the rear side of the wire guide wheel and connected to the support through a vertical rod, the lower portion of the air ejector pipe communicates with one end of an air conveying pipe, and the other end of the air conveying pipe is connected with an air heater; the device is simple in structure, reasonable in design and novel and unique in thought, leads are led into the paint dipping box through the leading-in roller to be subjected to paint dipping, then the leads subjected to paint dipping are led out through the leading-out roller, and paint liquid wrapping the leads is solidified through hot air.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile, in particular to a wire dipping device for textile transformers. Background Art

[0002] In textile machinery, different devices are needed to complete multiple processes, such as printing, printing and dyeing engraving, boiling and bleaching, printing and dyeing washing, printing and dyeing drying, printing and dyeing mercerizing, etc. In many devices, different power supply voltages are required according to different functions.

[0003] In textile machinery, a voltage transformer is needed to change the voltage, and the coils in the transformer are all wound with enameled wires. Since the enamel liquid coated on the wires is not complete and the enamel surface is uneven in the existing enameled wire production process, this application specifically discloses a wire dipping device for textile transformers. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the existing problems and provide a wire dipping device for textile transformers.

[0005] The utility model is realized through the following technical solutions: A wire dipping device for textile transformers includes a dipping tank. Introduction rollers and outlet rollers are respectively arranged on the upper parts of both sides of the dipping tank. Steering rollers are symmetrically arranged at the inner bottom of the dipping tank. A shaft rod is arranged outside one end of the dipping tank. The shaft rod is connected to a bracket through a column. A number of wire wheels are sleeved on the shaft rod. A gas spraying pipe is arranged below the rear side of the wire wheel. The gas spraying pipe is connected to the bracket through a vertical rod. One end of an air delivery pipe is communicated with the lower part of the gas spraying pipe, and the other end of the air delivery pipe is connected to a hot air blower.

[0006] As a further improvement of the above solution, a draining plate is obliquely arranged below the shaft rod. The high end of the draining plate is lapped between the columns, and the low end of the draining plate is lapped at the end of the dipping tank, which is convenient for the paint liquid dripping from the wire to flow into the dipping tank.

[0007] As a further improvement of the above solution, one end of the shaft rod is connected to a driven wheel. The driven wheel is connected to a driving wheel through a transmission belt. The driving wheel is connected to the output shaft of a motor. The motor provides power. The power is transmitted from the driving wheel to the driven wheel through the transmission belt, and the driven wheel drives the shaft rod to rotate.

[0008] As a further improvement of the above solution, baffles are symmetrically arranged on both sides of the draining plate to ensure that the paint liquid dripping from the wire all flows into the dipping tank through the draining plate and prevent the paint liquid on the draining plate from flowing out from both sides of the draining plate.

[0009] As a further improvement of the above solution, the axial center line plane of the introduction roller and the outlet roller is higher than the end of the dipping tank, so as to facilitate the introduction and export of the wire and avoid the wire contacting the end of the dipping tank during introduction and export.

[0010] As a further improvement to the above solution, the axial center lines of the introducing roller and the discharging roller are located on the same horizontal plane to facilitate the introduction and discharge of the wire.

[0011] As a further improvement to the above solution, the distance between the introducing roller and the discharging roller at the upper part of the dipping tank is greater than the distance between the two turning rollers at the lower part of the dipping tank, so as to facilitate the turning transition when the wire is introduced into and discharged from the dipping tank.

[0012] The utility model has the following advantages compared with the prior art: it has a simple structure, reasonable design, novel and unique idea. The wire is introduced into the dipping tank by the introducing roller for dipping, and then the dipped wire is discharged by the discharging roller. The paint liquid coated on the wire is cured by hot air. In addition, when there is paint liquid dripping from the discharged dipped wire, the drip plate is used for diversion and introduction into the dipping tank. The wire is coated with a complete paint liquid, and the paint coating thickness is uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic structural diagram of the first direction of the utility model.

[0014] Figure 2 It is a schematic structural diagram of the second direction of the utility model.

[0015] Figure 3 It is a schematic structural diagram of the wire wheel.

[0016] Figure 4 It is a schematic structural diagram of the wire bypassing the introducing roller, the discharging roller and the turning roller DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following further describes the utility model with reference to the drawings.

[0018] As Figures 1 to 4 shown in

[0019] a wire dipping device for a textile transformer includes a dipping tank 1. An introducing roller 2 and a discharging roller 3 are respectively arranged on the upper parts of both sides of the dipping tank 1. Turning rollers 4 are symmetrically arranged at the inner bottom of the dipping tank 1. A shaft rod 5 is arranged outside one end of the dipping tank 1. The shaft rod 5 is connected to a bracket 18 through a column 7. A plurality of wire wheels 6 are sleeved on the shaft rod 5. A jet pipe 9 is arranged below the rear side of the wire wheel 6. The jet pipe 9 is connected to the bracket 18 through a vertical rod 11. One end of an air delivery pipe 12 communicates with the lower part of the jet pipe 9, and the other end of the air delivery pipe 12 is connected to a hot air blower 13.

[0020] As a further improvement to the above solution, one end of the shaft rod 5 is connected to the driven wheel 15. The driven wheel 15 is connected to the driving wheel 14 through a transmission belt. The driving wheel 14 is connected to the output shaft of the motor 16. Power is provided by the motor 16 and transmitted from the driving wheel 14 to the driven wheel 15 through the transmission belt, and the driven wheel 15 drives the shaft rod 5 to rotate.

[0021] As a further improvement to the above solution, baffles are symmetrically arranged on both sides of the draining plate 8 to ensure that the paint liquid dripping from the wire flows through the draining plate 8 into the dipping tank 1, and to prevent the paint liquid on the draining plate 8 from flowing out from both sides of the draining plate 8 to the outside.

[0022] As a further improvement to the above solution, the plane of the axis lines of the introducing roller 2 and the discharging roller 3 is higher than the end of the dipping tank 1, so as to facilitate the introduction and discharge of the wire and prevent the wire from contacting the end of the dipping tank 1 during introduction and discharge.

[0023] As a further improvement to the above solution, the axis lines of the introducing roller 2 and the discharging roller 3 are located on the same horizontal plane to facilitate the introduction and discharge of the wire.

[0024] As a further improvement to the above solution, the distance between the introducing roller 2 and the discharging roller 3 at the upper part of the dipping tank 1 is greater than the distance between the two turning rollers 4 at the lower part of the dipping tank 1, so as to facilitate the turning transition of the wire when it is introduced into and discharged from the dipping tank 1.

[0025] As a further improvement to the above solution, grooves 17 are provided on the outer curved surface of the wire wheel 6 for the wire to be discharged to displace within the grooves 17.

[0026] The working principle of a wire dipping device for a textile transformer: The wire is introduced into the dipping tank 1 through the introducing roller 2, dipped by the two turning rollers 4, and then discharged from the dipping tank 1 through the discharging roller 3. At this time, the shaft rod 5 is rotated by an electric drive, and the wire wheel 6 sleeved on the shaft rod 5 discharges the wire. After the wire passes through the wire wheel 6, some of the impregnated paint liquid on the wire will drip, and then the draining plate 8 is used for guiding and introducing it into the dipping tank 1. Finally, hot air is sprayed through the holes 10 on the upper side wall of the air spraying pipe 9 to cure the paint liquid coated on the wire.

[0027] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A wire impregnating device for a textile transformer, comprising an impregnating tank, characterized in that, An inlet roller and an outlet roller are respectively arranged on the upper parts of both sides of the dipping tank. Steering rollers are symmetrically arranged at the inner bottom of the dipping tank. A shaft rod is arranged outside one end of the dipping tank. The shaft rod is connected to a bracket through a column. A number of wire guide wheels are sleeved on the shaft rod. An air spraying pipe is arranged below the rear side of the wire guide wheel. The air spraying pipe is connected to the bracket through a vertical rod. One end of an air delivery pipe is communicated with the lower part of the air spraying pipe, and the other end of the air delivery pipe is connected to a hot air blower.

2. The wire impregnating device for a textile transformer according to claim 1, characterized in that, A draining plate is obliquely arranged below the shaft rod. The high end of the draining plate is lapped between the columns, and the low end of the draining plate is lapped at the end of the dipping tank.

3. The wire impregnating device for a textile transformer according to claim 1, characterized in that, One end of the shaft rod is connected to a driven wheel. The driven wheel is connected to a driving wheel through a transmission belt, and the driving wheel is connected to the output shaft of a motor.

4. A wire impregnating device for a textile transformer according to claim 2, characterized in that, Baffles are symmetrically arranged on both sides of the draining plate.