Nut thread detection equipment

Through the design of rotary thread detection mechanism and nut feeding mechanism, automatic detection and classification collection of nut threads are realized, solving the problem of inefficiency of traditional detection methods and improving detection efficiency and accuracy.

CN223083335UActive Publication Date: 2025-07-11HAIYAN HUASHENG FASTENER CO LTD
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Patent Information

Application Number
CN202422133871.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-11
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The traditional nut thread detection method is inefficient and susceptible to human factors, and cannot meet the needs of fast and accurate inspection on the production line.

Method used

The rotary thread detection mechanism and nut feeding mechanism are adopted, combined with the rotating platform, detection slot, thread scanning detection head and servo motor, to realize the automatic detection and classification collection of nut threads.

Benefits of technology

It improves the efficiency and accuracy of nut thread detection, realizes automatic classification and collection of nuts, and improves the intelligence level of the production line.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223083335U_ABST
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Abstract

The utility model provides nut thread detection equipment, which comprises a rotary thread detection mechanism, a nut blanking mechanism and two nut collection boxes, the nut blanking mechanism is fixedly mounted on the rotary thread detection mechanism, and the two nut collection boxes are placed below the nut blanking mechanism. The nut collection box is located on one side of the rotary thread detection mechanism. According to the utility model, efficient and automatic detection of nut threads is realized. The detection groove on the rotating platform can circularly bear the to-be-detected nut, and the thread scanning detection head can automatically scan and detect the nut at the detection station, so that the detection efficiency is greatly improved. The thread scanning detection head can accurately detect the thread quality of the nuts, controls the servo motor to drive the baffle to act according to the detection results, and guides qualified nuts and unqualified nuts into different nut collection boxes, so that automatic classified collection of the detection results is realized, and the intelligent level of the production line is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nut detection, and particularly relates to a nut thread detection device. Background Technique

[0002] In industrial production, as an important fastener, the thread quality of nuts is directly related to the assembly quality and safety of products. Most traditional nut thread detection methods use manual visual inspection or simple measuring tools. This method is not only inefficient, but also easily affected by human factors, resulting in difficulties in ensuring the accuracy and consistency of detection results, and unable to meet the requirements of quickly and accurately detecting various specifications of nuts on the production line.

[0003] Therefore, it is very necessary to invent a nut thread detection device. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a nut thread detection device, which includes a rotary thread detection mechanism, a nut feeding mechanism and a nut collection box. The nut feeding mechanism is fixedly installed on the rotary thread detection mechanism, and two nut collection boxes are placed below the nut feeding mechanism. The nut collection boxes are located on one side of the rotary thread detection mechanism;

[0005] The rotary thread detection mechanism includes a base, a rotating platform, a detection groove, a bracket, a cylinder and a thread scanning detection head. The nut feeding mechanism is fixedly installed on the base; the output end of the motor built in the base is fixedly connected to the rotating platform, and the rotating platform is installed on the base through a guide rail. The detection grooves are evenly arranged on the rotating platform; the bracket is fixedly installed on the base, and the output end of the cylinder fixedly installed on the bracket is fixed to the thread scanning detection head;

[0006] The nut feeding mechanism includes a tray, a notch, a falling channel, a servo motor and a baffle. The tray is fixedly installed on the base; a notch is provided on the tray, and the falling channel is fixedly installed. The output end of the servo motor fixedly installed on the falling channel is fixed to the baffle; two nut collection boxes are placed below the falling channel.

[0007] Preferably, nuts are placed in the detection grooves provided on the rotating platform, and there is always one detection groove directly below the thread scanning detection head. The detection groove directly below the thread scanning detection head is the detection station.

[0008] Preferably, the cross section of the tray is "U" shaped, and one end of the falling channel is fixedly installed below the notch opened on the tray.

[0009] Preferably, the falling channel is of a "Y"-shaped structure. The whole falling channel is obliquely installed on the tray. The falling channel has two branch channels, and the nut collection boxes are placed below the two branch channels. The two nut collection boxes store qualified nuts and unqualified nuts detected respectively.

[0010] Preferably, the baffle is located at the junction of the two branch channels of the falling channel, and the baffle is used to guide the nuts into the branch channels.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] Through the cooperation of the rotary thread detection mechanism and the nut feeding mechanism, the utility model realizes the efficient and automatic detection of the threads of nuts. The detection slots on the rotary platform can cyclically carry the nuts to be detected, and the thread scanning detection head can automatically scan and detect the nuts located at the detection station, greatly improving the detection efficiency. The thread scanning detection head can accurately detect the thread quality of the nuts, and control the servo motor to drive the baffle to act according to the detection results, guiding the qualified nuts and unqualified nuts into different nut collection boxes respectively, realizing the automatic classification and collection of the detection results, and improving the intelligent level of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the overall structural schematic diagram of the utility model.

[0014] Figure 2 is the structural schematic diagram of the rotary thread detection mechanism of the utility model.

[0015] Figure 3 is the structural schematic diagram of the nut feeding mechanism of the utility model.

[0016] In the figure:

[0017] Rotary thread detection mechanism 1, base 11, rotary platform 12, detection slot 13, bracket 14, cylinder 15, thread scanning detection head 16, nut feeding mechanism 2, tray 21, notch 22, falling channel 23, servo motor 24, baffle 25, nut collection box 3. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0019] In the description of the embodiments, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] As shown in the attached Figure 1 to the attached Figure 3 figures:

[0021] A nut thread detection device provided by the present invention includes a rotary thread detection mechanism 1, a nut blanking mechanism 2 and a nut collection box 3. The nut blanking mechanism 2 is fixedly installed on the rotary thread detection mechanism 1. Two nut collection boxes 3 are placed below the nut blanking mechanism 2, and the nut collection boxes 3 are located on one side of the rotary thread detection mechanism 1.

[0022] The rotary thread detection mechanism 1 includes a base 11, a rotary platform 12, a detection groove 13, a bracket 14, a cylinder 15 and a thread scanning detection head 16. The nut blanking mechanism 2 is fixedly installed on the base 11; the output end of the motor built in the base 11 is fixedly connected to the rotary platform 12. The rotary platform 12 is installed on the base 11 through a guide rail. The detection grooves 13 are evenly arranged on the rotary platform 12; the bracket 14 is fixedly installed on the base 11, and the output end of the cylinder 15 fixedly installed on the bracket 14 is fixed to the thread scanning detection head 16. The rotary thread detection mechanism 1 is used for cyclic detection of nuts.

[0023] The nut blanking mechanism 2 includes a tray 21, a notch 22, a falling channel 23, a servo motor 24, and a baffle 25. The tray 21 is fixedly installed on the base 11. A notch 22 is provided on the tray 21, and the falling channel 23 is fixedly installed thereon. The output end of the servo motor 24 fixedly installed on the falling channel 23 is fixed to the baffle 25. Two nut collection boxes 3 are placed below the falling channel 23. The nut blanking mechanism 2 is used to classify the nuts that have been inspected.

[0024] Embodiment 1:

[0025] Specifically, a plurality of detection slots 13 are formed through the rotary platform 12. The detection slots 13 are evenly distributed on the rotary platform 12, and a nut to be detected is pre-placed in each slot. As the rotary platform 12 rotates, these detection slots 13 sequentially pass under the position directly below the thread scanning detector 16, forming a dynamic detection station. Specifically, no matter how the rotary platform rotates, it is always ensured that there is a detection slot 13 exactly below the thread scanning detector 16, and this position is defined as the detection station. Such a design ensures the continuity and efficiency of detection.

[0026] Specifically, the cross-section of the tray 21 is designed in a "U" shape, which is convenient for cooperating with the rotary platform 12 and provides enough space to install the falling channel 23. On one side of the tray 21, a notch 22 is opened, and the inclined falling channel 23 is fixedly installed below this notch 22. These detection slots 13 sequentially pass above the notch 22. The starting end of the falling channel 23 is exactly aligned with the notch 22 to ensure that the nuts inspected from the rotary platform 12 can smoothly fall into it.

[0027] Specifically, the falling channel 23 adopts a unique "Y" - shaped structure design and is installed obliquely on the tray 21 as a whole. This design not only facilitates the smooth sliding of the nuts but also cleverly realizes the function of classified collection. The falling channel 23 is divided into two branch channels during the downward extension process, and a nut collection box 3 is placed below each branch channel. These two nut collection boxes 3 are respectively used to store the nuts that pass the inspection and the nuts that fail the inspection. Through such a design, the device can automatically guide the nuts with different inspection results to different collection boxes, realizing efficient classified collection.

[0028] Specifically, the baffle 25 is a key component in the falling channel 23, and it is located at the junction of the two branch channels. The baffle 25 rotates or moves driven by the servo motor 24, thereby controlling the flow direction of the nuts. When the thread scanning detection head 16 completes the detection of a nut and determines whether it is qualified or unqualified, the servo motor 24 will receive the corresponding signal and drive the baffle 25 to rotate to the corresponding position. If the nut is qualified, the baffle 25 will guide it into the left branch channel; if the nut is unqualified, it will be guided into the right branch channel. In this way, the real-time feedback and classified collection of the detection results are achieved.

[0029] Embodiment 2:

[0030] First, a nut to be detected is pre-placed in each detection slot 13 of the rotating platform 12. And the nut collection boxes 3 are respectively placed on one side of the device to receive the qualified and unqualified nuts. The motor built in the base 11 starts, driving the rotating platform 12 to rotate. As the rotating platform 12 rotates, the detection slots 13 sequentially pass through the position directly below the thread scanning detection head 16, that is, the detection station. When the detection slot 13 is at the detection station, the cylinder 15 drives the thread scanning detection head 16 to descend to perform thread scanning detection on the nut in the slot. After the detection is completed, the thread scanning detection head 16 rises and resets, and at the same time the system sends the detection result (qualified / unqualified) to the servo motor 24. The detected nut continues to rotate with the rotating platform 12 and reaches the position directly above the notch 22 on the tray 21. The nut falls from the detection slot 13 and enters the falling channel 23 through the notch 22. The "Y"-shaped structure design of the falling channel 23 enables the nut to smoothly slide to the junction of the two branch channels. According to the detection result, the servo motor 24 drives the baffle 25 to rotate to the corresponding position: if the nut is qualified, the baffle 25 guides the nut into the left branch channel and finally falls into the corresponding nut collection box 3. If the nut is unqualified, the baffle 25 guides the nut into the right branch channel and also falls into the corresponding nut collection box 3. The above process is continuously repeated, the rotating platform 12 continues to rotate, new nuts to be detected are sent to the detection station, and the detected nuts are classified and collected.

[0031] Using the technical solution of the present utility model, or those skilled in the art being inspired by the technical solution of the present utility model to design a similar technical solution and achieving the above technical effects shall fall within the protection scope of the present utility model.

Claims

1. A nut thread detection device, characterized in that, It includes a rotary thread detection mechanism (1), a nut blanking mechanism (2) and a nut collection box (3). The nut blanking mechanism (2) is fixedly installed on the rotary thread detection mechanism (1). Two nut collection boxes (3) are placed below the nut blanking mechanism (2), and the nut collection boxes (3) are located on one side of the rotary thread detection mechanism (1). The rotary thread detection mechanism (1) includes a base (11), a rotary platform (12), a detection groove (13), a bracket (14), a cylinder (15) and a thread scanning detection head (16). The nut blanking mechanism (2) is fixedly installed on the base (11). The output end of the motor built in the base (11) is fixedly connected to the rotary platform (12). The rotary platform (12) is installed on the base (11) through a guide rail. The detection grooves (13) are evenly arranged on the rotary platform (12). The bracket (14) is fixedly installed on the base (11), and the output end of the cylinder (15) fixedly installed on the bracket (14) is fixed to the thread scanning detection head (16). The nut blanking mechanism (2) includes a tray (21), a notch (22), a falling channel (23), a servo motor (24) and a baffle (25). The tray (21) is fixedly installed on the base (11). The tray (21) is provided with a notch (22) and fixedly installed with the falling channel (23). The output end of the servo motor (24) fixedly installed on the falling channel (23) is fixed to the baffle (25). Two nut collection boxes (3) are placed below the falling channel (23).

2. The nut thread detection device according to claim 1, characterized in that: Nuts are placed in the detection grooves (13) provided on the rotary platform (12). There is always one detection groove (13) directly below the thread scanning detection head (16). The detection groove (13) directly below the thread scanning detection head (16) is the detection station.

3. A nut thread detection device according to claim 1, characterized in that: The cross section of the tray (21) is "U" shaped. One end of the falling channel (23) is fixedly installed below the notch (22) opened on the tray (21).

4. A nut thread detection device according to claim 1, characterized in that: The falling channel (23) is of a "Y" shaped structure. The falling channel (23) is integrally installed obliquely on the tray (21). The falling channel (23) has two branch channels. The nut collection boxes (3) are placed below the two branch channels. The two nut collection boxes (3) store qualified nuts and unqualified nuts detected respectively.

5. A nut thread detection device according to claim 1, characterized in that: The baffle (25) is located at the junction of the two branch channels of the falling channel (23). The baffle (25) is used to guide nuts into the branch channels.