Detection device for aluminum electrolytic capacitor production

Abstract

The utility model belongs to the field of capacitor detection, particularly relates to a detection device for aluminum electrolytic capacitor production, and aims to solve the problems that the manual classification time and labor are increased and the production efficiency is reduced due to the fact that an existing device cannot automatically classify and collect capacitors in sequence, the following scheme is provided: the detection device comprises a detection box, a supporting seat is fixedly arranged at the top of the table top of the detection box, a rotating disc is rotationally arranged at the top of the supporting seat, and a finished product collecting pipeline and a defective product collecting pipeline are fixedly arranged at the positions, located on the two sides of the rotating disc, in the detection box in a penetrating mode; and the ejection assembly is arranged on the turntable and is used for respectively feeding the detected capacitors into the finished product collecting pipeline and the defective product collecting pipeline. According to the utility model, through the arrangement of the ejection assembly, the capacitors can be automatically and sequentially classified into the finished product pipeline and the inferior-quality product pipeline for collection, so that the subsequent treatment and storage are facilitated, the manual classification time is shortened, the labor demand is reduced, and the overall production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor detection, in particular to a detection device for the production of aluminum electrolytic capacitors. Background Technique

[0002] The detection device for the production of aluminum electrolytic capacitors is a device used to detect various parameters and performances of aluminum electrolytic capacitors during the production process and at the finished product stage. These detection devices play a crucial role in the production process of aluminum electrolytic capacitors to ensure the quality, performance and reliability of the capacitors.

[0003] Currently, the existing detection devices for the production of aluminum electrolytic capacitors cannot automatically classify and collect qualified and unqualified capacitors in sequence, resulting in an increase in the time and labor of manual classification and a reduction in production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem in the prior art that qualified and unqualified capacitors cannot be automatically classified and collected in sequence, resulting in an increase in the time and labor of manual classification and a reduction in production efficiency, and to propose a detection device for the production of aluminum electrolytic capacitors.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A detection device for the production of aluminum electrolytic capacitors, comprising:

[0007] A detection box, on the top of the table surface of the detection box, a support seat is fixedly arranged, on the top of the support seat, a turntable is rotatably arranged, and on both sides of the turntable inside the detection box, a finished product collection pipeline and a defective product collection pipeline are respectively fixedly arranged through;

[0008] An ejection assembly, which is arranged on the turntable and is used to send the detected capacitors into the finished product collection pipeline and the defective product collection pipeline respectively.

[0009] In a possible design, the ejection assembly includes a plurality of through grooves annularly opened on the top of the turntable, inside each of the plurality of through grooves, a support plate for placing the capacitor is rotatably arranged, on both sides of each through groove at the bottom of the turntable, a first bracket is arranged, inside each of the plurality of first brackets, an electric push rod is hingedly arranged, on one side of the bottom of each of the plurality of support plates, a second bracket is fixedly arranged, and the output ends of the plurality of electric push rods are respectively hinged to the plurality of second brackets.

[0010] In a possible design, a motor is embedded on the top of the support seat, and one end of the output shaft of the motor is fixedly connected to the turntable.

[0011] In a possible design, an image acquisition camera is fixedly arranged beside the turntable at the top of the tabletop of the detection box, a detector is fixedly arranged beside the turntable at the other side of the tabletop of the detection box, and the image acquisition camera and the detector are located directly above the pallet.

[0012] In a possible design, two support frames are symmetrically and fixedly arranged on both sides of the detection box respectively. Threaded connections are made through the tops of the four support frames with lead screws. Adjusting knobs are fixedly arranged at the tops of the four lead screws. Support pads are rotatably arranged at the bottoms of the four lead screws. Anti-slip pads are fixedly arranged at the bottoms of the support pads. Four universal wheels are fixedly arranged in a rectangular shape at the bottom of the detection box.

[0013] In a possible design, two door panels are symmetrically hinged to one side of the detection box through hinges. A control panel is arranged on one side of one of the door panels, and a display screen is arranged on one side of the other door panel.

[0014] In a possible design, the inlets of the finished product collection pipe and the defective product collection pipe are located on both sides of the turntable. The outlets of the finished product collection pipe and the defective product collection pipe both penetrate through the detection box and are respectively located on both sides outside the detection box. Collection boxes are fixedly arranged at the outlets of the finished product collection pipe and the defective product collection pipe located on both sides outside the detection box.

[0015] In this application, when starting to use, first move the detection device to the position where it is needed through the universal wheels. Then rotate the adjusting knob. When the adjusting knob rotates, it drives the lead screw to rotate synchronously. When the lead screw rotates, it drives the support pad at its bottom to move downward until it abuts against the ground. Then rotate the adjusting knobs at other positions in sequence according to the above operation, so that the support pads abut against the ground, thereby supporting the device and ensuring the stability of the detection device. Then open the door panel of the detection box, place the aluminum electrolytic capacitors to be detected one by one on each pallet on the turntable, and then connect the device to the power supply and check whether devices such as the motor, the electric push rod, the image acquisition camera, and the detector are in a normal working state.

[0016] Start the detection. First, set the corresponding programs and parameters on the control panel. After setting, start the motor. The output shaft of the motor drives the turntable to start rotating, so that the capacitors on each pallet pass under the image acquisition camera and the detector in turn. The image acquisition camera captures the image information of the capacitors and transmits the data to the display screen for recording. The detector detects various performance indicators of the capacitors, such as capacitance, internal resistance, leakage current, etc., and transmits the detection results to the display screen. According to the detection results, the suction system is controlled to automatically judge whether the capacitor is qualified and control the corresponding electric push rod to act. If the capacitor is unqualified, when the turntable drives the unqualified capacitor to the defective product collection pipe, the electric push rod starts. The output end of the electric push rod will push one side of the pallet, making the pallet tilt to push the unqualified capacitor into the defective product collection pipe. Subsequently, the output end of the electric push rod retracts to drive the pallet to reset. If the capacitor is qualified, when the turntable drives the qualified capacitor to the finished product collection pipe, the electric push rod starts. The output end of the electric push rod will push one side of the pallet, making the pallet tilt to push the qualified capacitor into the finished product collection pipe. Subsequently, the output end of the electric push rod retracts to drive the pallet to reset. As the turntable continues to rotate, the detected capacitors enter the collection boxes on both sides outside the detection box through the finished product collection pipe and the defective product collection pipe respectively. The operator regularly checks the capacity of the collection boxes. When the collection boxes are full, the finished products and defective products are taken out in time for subsequent processing or storage. During the whole detection process, the operator can monitor the detection progress and results in real time through the control panel and the display screen and make corresponding adjustments or interventions as needed.

[0017] The utility model has the following beneficial effects:

[0018] In the utility model, through the setting of the ejection assembly, by controlling the expansion and contraction of the moving push rod, when the capacitor is qualified, the electric push rod corresponding to the pallet pushes it into the finished product collection pipe, and when the capacitor is unqualified, it is pushed into the defective product collection pipe, so that the capacitors can be automatically classified into the finished product and defective product pipes for collection, which is convenient for subsequent processing and storage, reduces the time and labor requirements for manual classification, and thus improves the overall production efficiency;

[0019] In the utility model, through the setting of the support frame, the lead screw, the adjustment knob and the support pad, by rotating the lead screw with the adjustment knob, the support pad contacts the ground and adjusts the corresponding height according to the ground conditions, so that it can be flexibly adjusted according to the ground conditions to ensure that the device can work in a horizontal state, which helps to reduce the safety risks caused by vibration and shaking due to uneven terrain, and thus improves the safety of the device;

[0020] With the provision of the ejection assembly, the utility model can automatically classify capacitors into the finished product pipeline and the defective product pipeline for collection in sequence, which facilitates subsequent processing and storage, reduces the time and labor requirements for manual classification, and thus improves the overall production efficiency. Brief Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of a detection device for the production of aluminum electrolytic capacitors proposed by the utility model;

[0022] Figure 2 It is a schematic diagram of the overall internal structure of a detection device for the production of aluminum electrolytic capacitors proposed by the utility model;

[0023] Figure 3 It is a schematic diagram of the sectional view of the support base of a detection device for the production of aluminum electrolytic capacitors and the separated structure from the turntable;

[0024] Figure 4 It is a schematic diagram of the enlarged structure of part A of a detection device for the production of aluminum electrolytic capacitors proposed by the utility model.

[0025] In the figure: 1, detection box; 101, door panel; 2, support base; 201, motor; 3, turntable; 4, support plate; 5, first bracket; 6, second bracket; 7, electric push rod; 8, finished product collection pipeline; 9, defective product collection pipeline; 10, collection box; 11, image acquisition camera; 12, detector; 13, support frame; 14, lead screw; 15, adjustment knob; 16, support pad; 17, universal wheel. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments.

[0027] Embodiment 1

[0028] Refer to Figures 1-4 , a detection device, including:

[0029] A detection box 1, a support base 2, a turntable 3, an ejection assembly, a finished product collection pipeline 8 and a defective product collection pipeline 9, etc. The detection box 1 provides a stable foundation for the overall structure. The support base 2 is fixed on the top of the table surface of the detection box 1. The turntable 3 is rotatably arranged on the top of the support base 2. The finished product collection pipeline 8 and the defective product collection pipeline 9 respectively penetrate through both sides of the detection box 1 for collecting the detected capacitors.

[0030] The ejection assembly is the core part of the device and is used to send the detected capacitors into the finished product collection pipeline 8 and the defective product collection pipeline 9 respectively. The ejection assembly includes a plurality of through slots opened at the top of the turntable 3. A tray 4 is rotatably arranged inside each through slot. Only the rear side of the tray 4 is rotatably connected to the through slot and is used to place the capacitors to be detected. At the bottom of the turntable 3, on both sides of each through slot, a first bracket 5 is arranged. An electric push rod 7 is hinged inside the first bracket 5. One side of the bottom of the tray 4 is fixed with a second bracket 6, and the second bracket 6 is fixed at the bottom in front of the tray 4. The output end of the electric push rod 7 is hinged to the second bracket 6. By controlling the telescopic movement of the electric push rod 7, the inclination and reset of the tray 4 can be realized, so as to push the capacitors into the corresponding collection pipelines.

[0031] A motor 201 is embedded in the top of the support base 2. The output shaft of the motor 201 is fixedly connected to the turntable 3 and is used to drive the turntable 3 to rotate, so that each capacitor can enter the detection position one by one. An image acquisition camera 11 (model can be: OpenMV-RT) and a detector 12 (a tester with the same function as the capacitance tester of model: Hioki IM3536) are also fixedly arranged on the tabletop of the detection box 1, and are respectively located on both sides of the turntable 3 and are used to perform image acquisition and detection on the capacitors.

[0032] Two door panels 101 are hinged to one side of the detection box 1 through hinges. A control panel is arranged on one of the door panels 101 and is used to control the opening of devices such as the motor 201, the electric push rod 7, the image acquisition camera 11 and the detector 12, as well as the programs and parameters. A display screen is arranged on the other door panel 101 and is used to display the detection results and images.

[0033] This application can be used in the field of detection technology for the production of aluminum electrolytic capacitors, and can also be used in other fields applicable to this application.

[0034] Embodiment Two

[0035] On the basis of Embodiment One, Embodiment Two further includes: a detection device for the production of aluminum electrolytic capacitors, which is applied to the field of detection technology for the production of aluminum electrolytic capacitors. Four support frames 13 are respectively fixed on both sides of the detection box 1. A lead screw 14 penetrates through the top of the support frame 13. The top end of the lead screw 14 is fixed with an adjustment knob 15, and the bottom end is rotatably provided with a support pad 16. There is an anti-slip pad at the bottom of the support pad 16. By rotating the lead screw 14 through the adjustment knob 15, the support pad 16 is in contact with the ground and the corresponding height is adjusted according to the ground conditions, so as to be flexibly adjusted according to the ground conditions, ensure that the device can work in a horizontal state, help reduce the safety risks caused by vibration and shaking due to uneven terrain, and thus improve the safety of the device. In addition, four universal wheels 17 are also fixed at the bottom of the detection box 1, which facilitates the movement of the whole device.

[0036] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 201, the electric push rod 7, the image acquisition camera 11, and the detector 12 are common knowledge, and they all belong to conventional means or well-known common sense. Therefore, they will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience.

[0037] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A detection device for the production of aluminum electrolytic capacitors, characterized in that, Including: A detection box (1), on the top of the tabletop of the detection box (1), a support seat (2) is fixedly arranged, on the top of the support seat (2), a turntable (3) is rotatably arranged, and on both sides of the turntable (3) inside the detection box (1), a finished product collection pipe (8) and a defective product collection pipe (9) are respectively fixedly arranged through. An ejection assembly, the ejection assembly is arranged on the turntable (3) and is used to send the detected capacitors into the finished product collection pipe (8) and the defective product collection pipe (9) respectively. The ejection assembly includes a plurality of through grooves formed in a ring shape on the top of the turntable (3), in the interiors of the plurality of through grooves, a pallet (4) for placing capacitors is rotatably arranged, on both sides of each through groove at the bottom of the turntable (3), a first bracket (5) is arranged, on the inner sides of the plurality of first brackets (5), an electric push rod (7) is hingedly arranged, and on one side of the bottom of each of the plurality of pallets (4), a second bracket (6) is fixedly arranged, and the output ends of the plurality of electric push rods (7) are respectively hinged to the plurality of second brackets (6).

2. The detection device for the production of aluminum electrolytic capacitors according to claim 1, characterized in that, On the top of the support seat (2), a motor (201) is embedded, and one end of the output shaft of the motor (201) is fixedly connected to the turntable (3).

3. The detection device for the production of aluminum electrolytic capacitors according to claim 1, characterized in that, On the top of the tabletop of the detection box (1) beside the turntable (3), an image acquisition camera (11) is fixedly arranged, on the top of the tabletop of the detection box (1) on the other side of the turntable (3), a detector (12) is fixedly arranged, and the image acquisition camera (11) and the detector (12) are located directly above the pallet (4).

4. The detection device for the production of aluminum electrolytic capacitors according to claim 1, wherein, On both sides of the detection box (1), two support frames (13) are symmetrically and fixedly arranged respectively. Through the tops of the four support frames (13), lead screws (14) are threadedly connected, at the tops of the four lead screws (14), adjusting knobs (15) are fixedly arranged, at the bottoms of the four lead screws (14), support pads (16) are rotatably arranged, on the bottom of the support pads (16), an anti-slip pad is fixedly arranged, and at the bottom of the detection box (1), four universal wheels (17) are fixedly arranged in a rectangle.

5. The detection device for the production of aluminum electrolytic capacitors according to claim 3, characterized in that, On one side of the detection box (1), two door panels (101) are symmetrically hinged through hinges. On one side of one of the door panels (101), a control panel is arranged, and on one side of the other door panel (101), a display screen is arranged.

6. The detection device for the production of aluminum electrolytic capacitors according to claim 2, characterized in that, The inlets of the finished product collection pipe (8) and the defective product collection pipe (9) are located on both sides of the turntable (3), the outlets of the finished product collection pipe (8) and the defective product collection pipe (9) both penetrate through the detection box (1) and are respectively located on both outer sides of the detection box (1), and at the outlets of the finished product collection pipe (8) and the defective product collection pipe (9) located on both outer sides of the detection box (1), collection boxes (10) are fixedly arranged.

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