Overflow water recovery system of cleaning machine
By setting up an overflow water collection box and reverse osmosis recovery component in the cleaning machine, the overflow water waste problem is solved, and the efficient recycling of overflow water is achieved, reducing the water consumption of the cleaning machine.
Patent Information
- Application Number
- CN202421884954.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-05
AI Technical Summary
There is a waste of overflow water in existing cleaning machines, and the lack of overflow water recycling technology, resulting in waste of water resources.
A cleaning machine overflow water recovery system is designed, including an overflow water collection box, a concentrated water tank and a reverse osmosis recovery component. After collecting overflow water through the overflow water collection box and mixing it with concentrated water, it is filtered through a multi-stage filter and then transported back to the cleaning machine water tank to realize the recycling of overflow water.
The recycling rate of overflow water is improved, the water consumption of cleaning is reduced, and the effective recycling and utilization of water resources is achieved.
Smart Images

Figure CN223083430U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning equipment, and more particularly, to an overflow water recovery system for a cleaning machine. Background Art
[0002] During the production of products such as flat glass or circuit boards, it is often necessary to clean the products to remove residues. For example, a flat panel cleaning machine or a tank cleaning machine is used to clean the products before bonding, after grinding, after screen printing, or after polishing of the glass cover plate products. To achieve cleaning, the cleaning machine usually needs to be provided with an overflow tank to update and replace the cleaning liquid in the washing water tank or to achieve waste water precipitation and cleaning. For example, Chinese Patent No. 201520470096.8 discloses a cleaning device for cleaning residues on a printed circuit board. The cleaning device includes an overflow baffle, which separates the accommodating space into a first water tank and a second water tank, and replaces the cleaning liquid in the water tank by an overflow method to keep the cleaning liquid highly clean. However, the overflow water of the existing cleaning machine has a problem of overflow and waste, and even all the overflow water of some overflow tanks used for waste water precipitation is discharged externally, resulting in waste of water resources. Therefore, there is currently a lack of an overflow water recycling process for cleaning machines. Utility Model Content
[0003] The present application provides an overflow water recovery system for a cleaning machine to solve the problem of all external discharge and waste of the overflow water of the cleaning machine during the production of products such as glass cover plates in the prior art, and the lack of an overflow water recycling process.
[0004] According to an overflow water recovery system for a cleaning machine provided by the present application, the cleaning machine includes an overflow tank and is configured with a water tank and a reverse osmosis filter. The overflow water recovery system includes:
[0005] An overflow water collection tank, which is connected to the overflow tank of the cleaning machine;
[0006] A concentrated water tank, which is connected in series with the overflow water collection tank and is simultaneously connected to the concentrated water end of the reverse osmosis filter;
[0007] A reverse osmosis recovery component, which includes a multi-stage filter, and the concentrated water tank is connected to the water tank of the cleaning machine through the reverse osmosis recovery component.
[0008] In some embodiments, the overflow water collection tank is simultaneously connected to the overflow tanks of multiple cleaning machines.
[0009] In some embodiments, the top of the overflow water collection tank is provided with an overflow water inlet end, and the lower end of the overflow water collection tank is provided with an overflow water outlet end. The overflow water inlet end is connected to the upper end of the overflow tank of the cleaning machine, and the overflow water outlet end is connected to the lower end water inlet of the concentrated water tank.
[0010] In some embodiments, a pH meter and an external discharge port are provided on the side of the overflow water collection tank facing away from the concentrated water tank.
[0011] In some embodiments, the reverse osmosis recovery assembly includes: a reverse osmosis recovery security filter and a reverse osmosis recovery filter arranged in sequence from front to back.
[0012] In some embodiments, a reverse osmosis high-pressure pump is provided at the inlet end of the reverse osmosis filter, a reverse osmosis recovery high-pressure pump is provided at the inlet end of the reverse osmosis recovery filter, and a reverse osmosis recovery booster pump is provided at the inlet end of the reverse osmosis recovery security filter.
[0013] In some embodiments, the reverse osmosis recovery booster pumps include multiple groups connected in parallel.
[0014] In some embodiments, a check valve is provided at the outlet end of each reverse osmosis recovery booster pump, and a pressure indicator is provided at the outlet end of the check valve.
[0015] In some embodiments, a protective butterfly valve is provided at the inlet end of each reverse osmosis recovery booster pump and at the outlet end of the check valve.
[0016] In some embodiments, both the overflow water collection tank and the concentrated water tank are made of PP material.
[0017] The technical solution of the present application, the overflow water recovery system of the cleaning machine includes: an overflow water collection tank, a concentrated water tank and a reverse osmosis recovery assembly, which is applied to the recovery of the overflow water of the cleaning machine. Among them, the cleaning machine includes an overflow tank, and is configured with a water tank and a reverse osmosis filter. The overflow water collection tank is connected to the overflow tank of the cleaning machine to collect the overflow water, and then, by being connected in series with the concentrated water tank, the overflow water and the concentrated water are mixed and then enter the reverse osmosis recovery assembly. The reverse osmosis recovery assembly includes a multi-stage filter, and the concentrated water tank is connected to the water tank of the cleaning machine through the reverse osmosis recovery assembly. By setting the overflow water collection tank in the present application, it is connected to the overflow tank of the cleaning machine, so as to collect and recover the overflow water of the overflow tank, and after mixing with the concentrated water in the concentrated water tank, the mixture is filtered and cleaned by the reverse osmosis recovery assembly together and then transported back to the water tank of the cleaning machine, realizing the recycling of the overflow water and improving the recycling rate of the overflow water. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings here are incorporated into the specification and form a part of this specification, showing the embodiments consistent with the present application, and are used together with the specification to explain the principles of the present application.
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Shows a schematic structural diagram of the overflow water recovery system of the cleaning machine according to an embodiment of the present application;
[0021] Figure 2 Shows a schematic structural diagram of the reverse osmosis recovery booster pump pipeline of the overflow water recovery system of the cleaning machine according to an embodiment of the present application;
[0022] Figure 3 Shows a schematic diagram of the overflow water recovery process flow of the overflow water recovery system of the cleaning machine according to an embodiment of the present application.
[0023] Among them, the above-mentioned drawings include the following reference numerals:
[0024] 1. Water tank; 2. Reverse osmosis filter; 21. Reverse osmosis high-pressure pump; 3. Overflow water collection tank; 31. Overflow water inlet end; 32. Overflow water outlet end; 4. Concentrate water tank; 5. Reverse osmosis recovery security filter; 51. Reverse osmosis recovery booster pump; 52. Check valve; 53. Pressure indicator; 54. Protection butterfly valve; 6. Reverse osmosis recovery filter; 61. Reverse osmosis recovery high-pressure pump. Detailed implementation manners
[0025] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0026] It should be pointed out that the following detailed description is exemplary and is intended to provide further illustration of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0027] For the sake of convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" etc. can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the figure is inverted, the device described as "above other devices or structures" or "over other devices or structures" will be positioned as "below other devices or structures" or "under other devices or structures" afterwards. Thus, the exemplary term "above..." can include both orientations of "above..." and "below...". The device can also be positioned in other different ways, rotated 90 degrees or in other orientations, and corresponding explanations are made to the spatial relative descriptions used here.
[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0029] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that comprises a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.
[0030] Figures 1 to 3 An embodiment of the overflow water recovery system of the cleaning machine of the present application is schematically shown.
[0031] As Figures 1 to 3 shown, the present application discloses an overflow water recovery system for a cleaning machine. The cleaning machine includes an overflow tank and is configured with a water tank 1 and a reverse osmosis filter 2. The overflow water recovery system of the cleaning machine of the present application includes: an overflow water collection tank 3, and the overflow water collection tank 3 is communicated with the overflow tank of the cleaning machine. A concentrated water tank 4, the concentrated water tank 4 is connected in series with the overflow water collection tank 3, and the concentrated water tank 4 is simultaneously connected to the concentrated water end of the reverse osmosis filter 2. A reverse osmosis recovery assembly, the reverse osmosis recovery assembly includes a multi-stage filter, and the concentrated water tank 4 is connected to the water tank 1 of the cleaning machine through the reverse osmosis recovery assembly.
[0032] Through the above structural design, the overflow water recovery system of the cleaning machine in this embodiment includes: an overflow water collection tank 3, a concentrated water tank 4, and a reverse osmosis recovery component, which is applied to the recovery of the overflow water of the cleaning machine. Among them, the cleaning machine includes an overflow tank, and is configured with a water tank 1 and a reverse osmosis filter 2. The overflow water collection tank 3 is connected to the overflow tank of the cleaning machine to collect the overflow water, and then is connected in series with the concentrated water tank 4, and the overflow water and the concentrated water are mixed and then enter the reverse osmosis recovery component. The reverse osmosis recovery component includes a multi-stage filter, and the concentrated water tank 4 is connected to the water tank 1 of the cleaning machine through the reverse osmosis recovery component. In this application, by setting the overflow water collection tank 3 to communicate with the overflow tank of the cleaning machine, the overflow water of the overflow tank is collected and recovered, and after being mixed with the concentrated water in the concentrated water tank 4, it is filtered and cleaned by the reverse osmosis recovery component together and then transported back to the water tank 1 of the cleaning machine, realizing the recycling of the overflow water and improving the recovery rate of the overflow water.
[0033] In some embodiments of this application, for the working conditions where multiple cleaning machines work in parallel or in series at the same time, the overflow water collection tank 3 can be connected to the overflow tanks of multiple cleaning machines at the same time to recover the overflow water of all cleaning machines and improve the recovery rate of the overflow water. For example, the conductivity of the overflow water of a single flat cleaning machine < 20 μs / cm, the external discharge volume: 1 - 2 t / h; the conductivity of the overflow water of a single tank cleaning machine < 10 μs / cm, the external discharge volume: 2 - 3 t / d; the conductivity of the concentrated water in the concentrated water tank 4 is 1000 - 1200 μs / cm, and the output is 10 t / h. In some embodiments of this application, multiple flat cleaning machines and tank cleaning machines can be used in combination, and their overflow water can be collected through the overflow water collection tank 3. Thus, about 500 t of overflow water can be collected every day. The overflow water is mixed with the concentrated water in the concentrated water tank 4 to obtain mixed water with a conductivity of about 200 μs / cm. This mixed water can be filtered and recovered by the reverse osmosis recovery component and finally returned to the water tank 1 of the cleaning machine to reduce the water consumption for cleaning.
[0034] In some embodiments of this application, as Figure 2 shown, an overflow water inlet end 31 is provided at the top of the overflow water collection tank 3, and an overflow water outlet end 32 is provided at the lower end of the overflow water collection tank 3, so as to facilitate the collection and discharge of the overflow water. Among them, in the preferred embodiment of this application, the overflow water inlet end 31 is connected to the upper end of the overflow tank of the cleaning machine, so as to collect the supernatant liquid at the upper end of the overflow tank, so as to control the cleanliness of the overflow water from the source, reduce the filtering difficulty, and improve the filtering cleanliness of the overflow water. At the same time, the overflow water outlet end 32 is connected to the lower end water inlet of the concentrated water tank 4 to facilitate the mixing of the overflow water and the concentrated water.
[0035] In some embodiments of this application, as Figure 2As shown in the figure, a pH meter and an external discharge port are provided on the side of the overflow water collection tank 3 facing away from the concentrated water tank 4. When the pH meter detects that the pH value of the overflow water is greater than 9, it is considered that the cleanliness of the overflow water does not meet the standard. At this time, the external discharge port automatically discharges the overflow water directly through a valve, so that it does not enter the concentrated water tank 4 for recycling.
[0036] In some embodiments of the present application, as Figure 1 shown, the reverse osmosis recovery assembly includes: a reverse osmosis recovery security filter 5 and a reverse osmosis recovery filter 6 arranged in sequence from front to back. Among them, the reverse osmosis recovery security filter 5 is a 0.5μm tubular filter element filter, using, for example, a PP meltblown filter element; the reverse osmosis recovery filter 6 is a RO (Reverse Osmosis) membrane filter. The principle of the RO membrane filter is: under a certain pressure, water molecules can pass through the RO membrane, while impurities such as inorganic salts, heavy metal ions, organic substances, colloids, bacteria, and viruses in the water cannot pass through the RO membrane, so that the permeated pure water and the non-permeable concentrated water can be strictly separated to achieve the water quality purification of reverse osmotic pressure.
[0037] In this embodiment, the overflow water of the cleaning machine is collected in the overflow water collection tank 3 by the self-retaining method. The overflow water collection tank 3 is connected in series with the concentrated water tank 4 of the pure water system. After the concentrated water and the overflow water are mixed, they are first filtered by the 0.5μm reverse osmosis recovery security filter 5, and then processed by the RO membrane reverse osmosis recovery filter 6 and then transported to the water tank 1 of the pure water system to realize the reuse of the overflow water.
[0038] In some embodiments of the present application, as Figure 1 shown, a reverse osmosis high-pressure pump 21 is provided at the inlet end of the reverse osmosis filter 2, and a reverse osmosis recovery high-pressure pump 61 is provided at the inlet end of the reverse osmosis recovery filter 6 to achieve the high pressure required for reverse osmosis filtration. A reverse osmosis recovery booster pump 51 is provided at the inlet end of the reverse osmosis recovery security filter 5 to increase the water flow pressure for the filtration of the tubular filter element.
[0039] In some embodiments of the present application, as Figure 2 shown, the reverse osmosis recovery booster pump 51 includes multiple groups connected in parallel to achieve simultaneous pumping and pressure boosting of multiple groups, facilitating flow control and alternating use or maintenance.
[0040] In some embodiments of the present application, as Figure 2 shown, a check valve 52 is provided at the outlet end of each reverse osmosis recovery booster pump 51. The check valve 52 is also called a non-return valve, which is an automatic valve that relies on the pressure of the flowing medium in the pipeline to push the valve flap to achieve the closing and opening of the valve, and can prevent the backflow of water and ensure the safety of the pipeline. In addition, as Figure 2 shown, a pressure indicator 53 is further provided at the outlet end of the check valve 52 to achieve pressure detection and warning, further improving the operation safety of the system.
[0041] In some embodiments of the present application, continuing as Figure 2 shown, a protection butterfly valve 54 is provided at the inlet end of each reverse osmosis recovery booster pump 51 and the outlet end of the check valve 52. The protection butterfly valve 54 is used to achieve isolation and protect the check valve 52 and the safety of other equipment. Especially in multiple groups of parallel pumps, the protection butterfly valve 54 can effectively bear the impact force generated when one pump is not started.
[0042] In some embodiments of the present application, both the overflow water collection tank 3 and the concentrated water tank 4 are made of PP (polypropylene), which has the advantages of light weight, general use, chemical corrosion resistance, heat resistance, and insulation. Each booster pump and high-pressure pump are made of SUS304 stainless steel to have high corrosion resistance and strength, and to improve the service life.
[0043] Figure 3 shows a schematic diagram of the overflow water recovery process of the overflow water recovery system of the cleaning machine of the present application. As Figure 3 shown, above the overflow water recovery system of the cleaning machine in the embodiment of the present application is the pure water system for the cleaning machine. In the pure water system, the tap water inlet passes through the raw water tank and the raw water pump to achieve inlet buffer storage and pumping, and then enters the plate heat exchanger through the bag filter device to adjust the temperature. Then, it passes through ultrafiltration and the security filter to form filtered water, which enters the water tank 1 for storage. The filtered water after ultrafiltration in the water tank 1 continues to be pressurized by the reverse osmosis high-pressure pump 21, and then penetrates through the RO membrane to achieve reverse osmosis filtration at the reverse osmosis filter 2. The pure water formed by reverse osmosis is used as the water for the cleaning machine, while the concentrated water formed by reverse osmosis enters the concentrated water tank 4 for subsequent mixed filtration and recovery. The overflow water collection tank 3 collects the overflow water of the cleaning machine and merges it into the concentrated water tank 4 for mixing. The mixed water flow passes through the reverse osmosis recovery security filter 5 and the reverse osmosis recovery filter 6 for filtration successively. Among them, the purified water after reverse osmosis filtration by the reverse osmosis recovery filter 6 is transported back to the water tank 1 for recycling, and the concentrated water after reverse osmosis filtration is directly discharged.
[0044] In summary, the overflow water recovery system of the cleaning machine according to the embodiments of the present application includes an overflow water collection tank, a concentrated water tank, and a reverse osmosis recovery component, and is applied to the recovery of the overflow water of the cleaning machine. Among them, the cleaning machine includes an overflow tank and is configured with a water tank and a reverse osmosis filter. The overflow water collection tank is connected to the overflow tank of the cleaning machine to collect the overflow water, and then, by being connected in series with the concentrated water tank, the overflow water and the concentrated water are mixed and then enter the reverse osmosis recovery component. The reverse osmosis recovery component includes a multi-stage filter, and the concentrated water tank is connected to the water tank of the cleaning machine through the reverse osmosis recovery component. By setting the overflow water collection tank to communicate with the overflow tank of the cleaning machine, the overflow water in the overflow tank is collected and recovered, and after being mixed with the concentrated water in the concentrated water tank, the mixture is filtered and cleaned by the reverse osmosis recovery component and then transported back to the water tank of the cleaning machine, realizing the recycling of the overflow water and improving the recycling utilization rate of the overflow water.
[0045] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. A overflow water recovery system for a cleaning machine, characterized in that, The cleaning machine includes an overflow tank and is configured with a water tank (1) and a reverse osmosis filter (2). The overflow water recovery system includes: An overflow water collection tank (3), and the overflow water collection tank (3) communicates with the overflow tank of the cleaning machine; A concentrated water tank (4), the concentrated water tank (4) is connected in series with the overflow water collection tank (3), and the concentrated water tank (4) is simultaneously connected to the concentrated water end of the reverse osmosis filter (2); A reverse osmosis recovery assembly, the reverse osmosis recovery assembly includes a multi-stage filter, and the concentrated water tank (4) is connected to the water tank (1) of the cleaning machine through the reverse osmosis recovery assembly.
2. The overflow water recovery system of the cleaning machine according to claim 1, characterized in that, The overflow water collection tank (3) communicates with the overflow tanks of multiple cleaning machines simultaneously.
3. The overflow water recovery system of the cleaning machine according to claim 2, wherein The top of the overflow water collection tank (3) is provided with an overflow water inlet end (31), the lower end of the overflow water collection tank (3) is provided with an overflow water outlet end (32), the overflow water inlet end (31) is connected to the upper end of the overflow tank of the cleaning machine, and the overflow water outlet end (32) is connected to the lower end water inlet of the concentrated water tank (4).
4. The overflow water recovery system of the cleaning machine according to claim 1, characterized in that, On one side of the overflow water collection tank (3) facing away from the concentrated water tank (4), a pH meter and an external discharge port are provided.
5. The overflow water recovery system of the cleaning machine according to claim 1, characterized in that, The reverse osmosis recovery assembly includes: a reverse osmosis recovery security filter (5) and a reverse osmosis recovery filter (6) arranged in sequence from front to back.
6. The overflow water recovery system of the cleaning machine according to claim 5, characterized in that, A reverse osmosis high-pressure pump (21) is provided at the inlet end of the reverse osmosis filter (2), a reverse osmosis recovery high-pressure pump (61) is provided at the inlet end of the reverse osmosis recovery filter (6), and a reverse osmosis recovery booster pump (51) is provided at the inlet end of the reverse osmosis recovery security filter (5).
7. The overflow water recovery system of the cleaning machine according to claim 6, characterized in that, The reverse osmosis recovery booster pump (51) includes multiple groups connected in parallel.
8. The overflow water recovery system of the cleaning machine according to claim 7, wherein A check valve (52) is provided at the outlet end of each reverse osmosis recovery booster pump (51), and a pressure indicator (53) is provided at the outlet end of the check valve (52).
9. The overflow water recovery system of the cleaning machine according to claim 8, wherein, A protection butterfly valve (54) is provided at the inlet end of each reverse osmosis recovery booster pump (51) and at the outlet end of the check valve (52).
10. The overflow water recovery system of the washing machine according to any one of claims 1 to 9, characterized in that, Both the overflow water collection tank (3) and the concentrated water tank (4) are made of PP material.
Citation Information
Patent Citations
Cleaning device
CN204733467U